Section 6 - Storage. Table of Contents

Tle of Contents Setion 6 - Storge Setion 6 - Storge Col Wether or Extene Storge... 104 Prepring Power Pkge for Storge...104 Engine n Fuel System Preprtion..105 Drining the Sewter System... 106 Drin System Ientifition...106 Air Atute Single Point Drin System... 106 Mnul Single Point Drin System... 107 Three Point Mnul Drin System... 107 Multi-Point Drin (MPD) System... 108 Air-Atute Single-Point Drin System...108 Bot in the Wter... 108 Bot out of the Wter... 111 Mnul Single-Point Drin System...113 Bot in the Wter... 113 Bot out of the Wter... 114 Three-Point Mnul Drin System...115 Bot in the Wter... 115 Bot out of the Wter... 116 Multi-Point Drin (MPD) System...117 Bot out of the Wter... 117 Bot in the Wter... 119 Bttery Storge... 121 Power Pkge Reommissioning... 121 6 90-899883180 OCTOBER 2007 Pge 103

Setion 6 - Storge Col Wether or Extene Storge IMPORTANT: Merury MerCruiser strongly reommens tht this servie shoul e performe y n uthorize Merury MerCruiser eler. Dmge use y freezing tempertures IS NOT overe y the Merury MerCruiser Limite Wrrnty. NOTICE Wter trppe in the sewter setion of the ooling system n use orrosion or freeze mge. Drin the sewter setion of the ooling system immeitely fter opertion or efore ny length of storge in ol wether. If the ot is in the wter, keep the seok lose until restrting the engine to prevent wter from flowing k into the ooling system. If the ot is not fitte with seok, leve the wter inlet hose isonnete n plugge. NOTE: As preutionry mesure, tth tg to the key swith or steering wheel of the ot remining the opertor to open the seok or unplug n reonnet the wter inlet hose efore strting the engine. IMPORTANT: Merury MerCruiser requires tht propylene glyol ntifreeze, mixe to the mnufturers instrutions, e use in the sewter setion of the ooling system for freezing tempertures or extene storge. Mke sure tht the propylene glyol ntifreeze ontins rust inhiitor n is reommene for use in mrine engines. Be ertin to follow the propylene glyol mnufturer's reommentions. Prepring Power Pkge for Storge 1. Fill the fuel tnks with fresh gsoline (tht oes not ontin lohol) n suffiient mount of Quiksilver Gsoline Stilizer for Mrine Engines to tret the gsoline. Follow instrutions on the ontiner. 2. If the ot is to e ple in storge with fuel ontining lohol in fuel tnks (if fuel without lohol is not ville): Fuel tnks shoul e rine s low s possile n Merury/Quiksilver Gsoline Stilizer for Mrine Engines e to ny fuel remining in the tnk. Refer to Fuel Requirements for itionl informtion. 3. Flush the ooling system. Refer to the Mintenne setion. IMPORTANT: In orer to run the engine s require in the reminer of the storge preprtion proeure, wter must e supplie to the engine s esrie in the flushing proeure. 4. Provie ooling wter to the engine s one in the previous step. 5. Operte the engine suffiiently to ring it up to norml operting temperture n llow fuel with Merury/Quiksilver Gsoline Stilizer to irulte through the fuel system. Shut off the engine. 6. Chnge the oil n oil filter. 7. Prepre the engine n fuel system for storge. Refer to Engine n Fuel System Preprtion. 8. Drin the engine sewter ooling system. Refer to Drining the Sewter System. Pge 104 90-899883180 OCTOBER 2007

NOTICE Setion 6 - Storge Wter trppe in the sewter setion of the ooling system n use orrosion or freeze mge. Drin the sewter setion of the ooling system immeitely fter opertion or efore ny length of storge in ol wether. If the ot is in the wter, keep the seok lose until restrting the engine to prevent wter from flowing k into the ooling system. If the ot is not fitte with seok, leve the wter inlet hose isonnete n plugge. 9. Ensure tht the sternrive vent holes n wter rin holes n pssges re unostrute n open (refer to Drining Instrutions). 10. For itionl ssurne ginst freezing n rust, fter rining, fill the ooling system with propylene glyol mixe to the mnufturer's reommention to protet engine to the lowest temperture to whih it will e expose uring freezing tempertures or extene storge. NOTICE The universl joint ellows my evelop set when store in rise or up position, using the ellows to fil when returne to servie n llowing wter to enter the ot. Store the sternrive in the full own position. 11. Store ot with rive unit in full own/in position. 12. Store the ttery oring to the mnufturer's instrutions. ENGINE AND FUEL SYSTEM PREPARATION! WARNING Fuel is flmmle n explosive. Ensure the key swith is off n the lnyr is positione so tht the engine nnot strt. Do not smoke or llow soures of sprk or open flme in the re while serviing. Keep the work re well ventilte n voi prolonge exposure to vpors. Alwys hek for leks efore ttempting to strt the engine n wipe up ny spille fuel immeitely.! WARNING Fuel vpors trppe in the engine omprtment my e n irritnt, use iffiulty rething, or my ignite resulting in fire or explosion. Alwys ventilte the engine omprtment efore serviing the power pkge. 1. In 23 L (6 U.S. gl.) remote fuel tnk mix:. 19 L (5 U.S. gl) regulr unlee 87 otne (90 RON) gsoline. 1.89 L (2 U.S. qts.) Premium Plus 2 Cyle TC W3 Outor Oil. 150 ml (5 ounes) Fuel System Tretment n Stilizer or 30 ml (1 oune) Fuel System Tretment n Stilizer Conentrte Tue Ref No. Desription Where Use Prt No. 115 Premium Plus 2-yle TC-W3 Outor Oil Fuel system 92-858026K01 124 Fuel System Tretment & Stilizer Fuel system 858071K01 2. Allow the engine to ool own. IMPORTANT: Immeitely wipe up ny fuel spills or sprys. 90-899883180 OCTOBER 2007 Pge 105

Setion 6 - Storge 3. Close the fuel shut off vlve, if equippe. Disonnet n plug the fuel inlet fitting if not equippe with fuel shut off vlve. 4. Connet the remote fuel tnk (with the fogging mixture) to the fuel inlet fitting. IMPORTANT: Supply ooling wter to the engine. 5. Strt n operte the engine t 1300 rpm for 5 minutes. 6. After speifie operting time is omplete, slowly return throttle to ile rpm n shut engine off. IMPORTANT: Ensure tht some fogging mixture remins in the engine. Do not llow the engines fuel system to eome ompletely ry. 7. Reple the wter seprting fuel filter element. Refer to Setion 5 for proper proeure. Drining the Sewter System! CAUTION Wter n enter the ilge when the rin system is open, mging the engine or using the ot to sink. Remove the ot from the wter or lose the seok, isonnet n plug the sewter inlet hose, n ensure the ilge pump is opertionl efore rining. Do not operte the engine with the rin system open. IMPORTANT: Only rin the sewter setion of the lose ooling system. IMPORTANT: The ot must e s level s possile to ensure omplete rining of the ooling system. Your power pkge is equippe with rin system. Refer to Drin System Ientifition to etermine whih instrutions pply to your power pkge. IMPORTANT: The engine must not e operting t ny point uring the rining proeure. IMPORTANT: Merury MerCruiser requires tht propylene glyol ntifreeze, mixe to the mnufturer's instrutions, e use in the sewter setion of the ooling system for freezing tempertures or extene storge. Mke sure tht the propylene glyol ntifreeze ontins rust inhiitor n is reommene for use in mrine engines. Be ertin to follow the propylene glyol mnufturer's reommentions. Drin System Ientifition AIR ACTUATED SINGLE POINT DRAIN SYSTEM Close Coole Moels - Blue rin plug lotion - Blue ir pump 6124 6125 Sewter Coole Moels - Air mnifol - Green initors Pge 106 90-899883180 OCTOBER 2007

Setion 6 - Storge 21125 Sorpion Moels - Blue ir pump - Air mnifol - Green initors - Blue rin plug lotions MANUAL SINGLE POINT DRAIN SYSTEM 6128 - Blue hnle - Blue rin plug lotion THREE POINT MANUAL DRAIN SYSTEM 6126 - Blue rin plug 90-899883180 OCTOBER 2007 Pge 107

Setion 6 - Storge MULTI-POINT DRAIN (MPD) SYSTEM 10226 M110050 93235672 6129 - Sie of yliner lok - Bottom of exhust mnifols - Wter irulting pump hose 6130 - Fuel ooler to thermostt housing - Chek vlve (if equippe) 6131 Air Atute Single Point Drin System BOAT IN THE WATER NOTE: This proeure is written for the ir pump tht is tthe to the engine. However, ny ir soure n e use. 1. Close the seok (if equippe) or remove n plug the wter inlet hose. 2. Remove the ir pump from the engine. 3. Ensure tht the lever on top of the pump is flush with the hnle (horizontl). 4. Instll the ir pump on the tutor fitting. Pge 108 90-899883180 OCTOBER 2007

Setion 6 - Storge 5. Pull lever on ir pump (vertil) to lok pump on the fitting. e - Atutor fitting - Green initors - Mnul relese vlve 8293 - Air pump e - Lever (loking) 6. Pump ir into the system until oth green initors exten n wter rins from oth sies of the engine. The port sie will egin rining efore the stror sie. 7. Immeitely remove the lue rin plug from the sie of the thermostt housing or the het exhnger. This must e remove within 30 seons to properly vent the ooling system. Close Coole Moels - Blue rin plug lotion - Blue ir pump 6124 6125 Sewter Coole Moels - Air mnifol - Green initors 90-899883180 OCTOBER 2007 Pge 109

Setion 6 - Storge 21125 Sorpion Moels - Blue ir pump - Air mnifol - Green initors - Blue rin plug lotions 8. Verify tht wter is rining from eh opening. If not, use the Three Point Mnul Drin System instrutions. - Port sie rin lotion 6133 - Stror sie rin lotion 9. Allow the system to rin for minimum of five minutes. Pump ir s neessry to keep the green initors extene. 10. Crnk the engine over slightly with the strter motor to purge ny wter trppe in the sewter pump. Do not llow engine to strt. 11. Reinstll the lue rin plug in the thermostt housing or het exhnger. 12. Remove the ir pump from the ir mnifol n return it to the mounting rket. 13. Merury MerCruiser reommens leving the rin system open while trnsporting the ot or while performing other mintenne. This helps ensure tht ll wter is rine. Pge 110 90-899883180 OCTOBER 2007

Setion 6 - Storge 14. Before lunhing the ot, pull up on the mnul relese vlve. Verify tht the green initors re no longer extene. BOAT OUT OF THE WATER - Green initors 6135 15. Open the seok, if equippe, or unplug n reonnet the wter inlet hose prior to operting the engine. NOTE: This proeure is written for the ir pump tht is tthe to the engine. However, ny ir soure n e use. 1. Ple the ot on lever surfe to ensure omplete rining of system. 2. Remove the ir pump from the engine. 3. Ensure tht the lever on top of the pump is flush with the hnle (horizontl). 4. Instll the ir pump on the tutor fitting. 5. Pull lever on ir pump (vertil) to lok pump on the fitting. e - Atutor fitting - Green initors - Mnul relese vlve 8293 - Air pump e - Lever (loking) 90-899883180 OCTOBER 2007 Pge 111

Setion 6 - Storge 6. Pump ir into the system until oth green initors exten n wter rins from oth sies of the engine. The port sie will egin rining efore the stror sie. 6125 6124 Close Coole Moels - Blue rin plug lotion - Blue ir pump Sewter Coole Moels - Air mnifol - Green initors 21125 Sorpion Moels - Blue ir pump - Air mnifol - Green initors - Blue rin plug lotions 7. Verify tht wter is rining from eh opening. If not, use the Three Point Mnul Drin System instrutions. - Port sie rin lotion 6133 - Stror sie rin lotion 8. Allow the system to rin for minimum of five minutes. Pump ir s neessry to keep the green initors extene. Pge 112 90-899883180 OCTOBER 2007

Setion 6 - Storge 9. Crnk the engine over slightly with strter motor to purge ny wter trppe in the sewter pump. Do not llow engine to strt. 10. Remove the ir pump from the ir mnifol n return it to the mounting rket. 11. Merury MerCruiser reommens leving the rin system open while trnsporting the ot or while performing other mintenne. This helps ensure tht ll wter is rine. 12. Before lunhing the ot, pull up on the mnul relese vlve. Verify tht the green initors re no longer extene. - Green initors Mnul Single Point Drin System BOAT IN THE WATER 1. Close the seok (if equippe) or remove n plug the wter inlet hose. 6135 2. Rotte the lue hnle ounterlokwise until it stops (pproximtely two turns). The re on the hnle shft inites tht the rin system is open. Do not fore the hnle s this will rete new thres. 3. Immeitely remove the lue rin plug from the sie of the thermostt housing. This must e remove within 30 seons to properly vent the ooling system. 6136 - Blue hnle - Blue rin plug lotion 90-899883180 OCTOBER 2007 Pge 113

Setion 6 - Storge 4. Visully verify tht wter is rining. If wter oes not rin, remove the lue rin plug from the istriution housing n rin mnully. - Drin lotion ornge or re 6137 - Blue rin plug BOAT OUT OF THE WATER 5. Allow the system to rin for minimum of five minutes. We reommen leving the rin system open while trnsporting the ot or performing other mintenne. 6. Reinstll the lue rin plug in the thermostt housing. 7. Close the rin system y rotting the lue hnle lokwise until it stops n instll the lue rin plug, if remove. The hnle is fully sete when no re is visile. Do not overtighten the hnle, s this tion will rete new thres. 8. Open the seok (if equippe) or unplug n reonnet the wter inlet hose efore operting the engine. 1. Ple the ot on level surfe to ensure omplete rining of system. 2. Rotte the lue hnle ounterlokwise until it stops (pproximtely two turns). The re on the hnle shft inites tht the rin system is open. Do not overtighten the hnle, s this tion will rete new thres. 6141 - Blue hnle Pge 114 90-899883180 OCTOBER 2007

Setion 6 - Storge 3. Visully verify tht wter is rining. If wter oes not rin, remove the lue rin plug from the istriution housing n rin mnully. - Drin lotion ornge or re 6137 - Blue rin plug 4. Allow the system to rin for minimum of five minutes. We reommen leving the plugs out while trnsporting the ot or performing other mintenne to ensure tht ll wter is rine. 5. Close the rin system y rotting the lue hnle lokwise until it stops or instlling the lue rin plug. The hnle is fully sete when no re is visile. Do not overtighten hnle, s this tion will rete new thres. Three Point Mnul Drin System BOAT IN THE WATER NOTE: Use this proeure if your engine is not equippe with n ir tute single point rin system or if the ir tute single point rin system fils. 1. Close the seok (if equippe) or remove n plug the wter inlet hose. 2. Remove the lue rin plug from the istriution housing (lower front, port sie). - Blue rin plug 6138 90-899883180 OCTOBER 2007 Pge 115

Setion 6 - Storge 3. To properly vent the ooling system, remove the lue rin plug from the sie of the thermostt housing within 30 seons. - Blue rin plug lotion 6139 4. Remove the two lue rin plugs from the sewter pikup pump (front, stror sie). - Blue rin plugs 6140 BOAT OUT OF THE WATER 5. Verify tht wter is rining from eh opening. 6. Allow the system to rin for minimum of five minutes. We reommen leving the rin system open while trnsporting the ot or performing other mintenne to ensure tht ll wter is rine. 7. Crnk the engine over slightly with strter motor to purge ny wter trppe in the sewter pikup pump. Do not llow the engine to strt. 8. Before lunhing the ot or strting the engine, lose the rin system y instlling the four lue rin plugs. 9. Open the seok, if equippe, or unplug n reonnet the wter inlet hose prior to operting the engine. NOTE: Use this proeure if your engine is not equippe with n ir tute single point rin system or if the single point rin system fils. 1. Ple the ot on level surfe to ensure omplete rining of the system. Pge 116 90-899883180 OCTOBER 2007

Setion 6 - Storge 2. Remove three lue rin plugs: one from the istriution housing (lower front, port sie) n two from the sewter pikup pump (front, stror sie). 6142 - Blue rin plug 3. Verify tht wter is rining from eh opening. 4. Allow the system to rin for minimum of five minutes. We reommen leving the rin system open while trnsporting the ot or performing other mintenne to ensure tht ll wter is rine. 5. Crnk the engine over slightly with strter motor to purge ny wter trppe in the sewter pikup pump. Do not llow the engine to strt. 6. Before lunhing the ot or strting the engine, lose the rin system y instlling the three lue rin plugs. Multi Point Drin (MPD) System BOAT OUT OF THE WATER 1. Ple the ot on level surfe to ensure omplete rining of the system. 2. Remove the lue rin plugs from the following lotions. If neessry, len out the rin holes using stiff piee of wire. Do so until the entire system is rine.. Port n stror sie of yliner lok. Bottom of exhust mnifols 10226 M110050 93235672 6129 - Cyliner lok rin plug - Exhust mnifol rin plug 90-899883180 OCTOBER 2007 Pge 117

Setion 6 - Storge. Wter irulting pump hose - Drin plug 6143. Fuel ooler to thermostt housing hose 6144 - Drin plug e. Chek vlve - Drin plug (if equippe) 6131 Pge 118 90-899883180 OCTOBER 2007

Setion 6 - Storge. Wter irulting pump hose - Drin plug 6143. Fuel ooler to thermostt housing hose 6144 - Drin plug e. Chek vlve - Drin plug (if equippe) 6131 Pge 120 90-899883180 OCTOBER 2007

Setion 6 - Storge 3. On moels with sewter pikup pump, remove the two lue rin plugs. If the sewter pikup pump oes not hve lue rin plugs, or you re unle to ess them, loosen the lmps n remove oth hoses. - Hose lmps - Blue rin plugs 6145 Bttery Storge 4. Crnk the engine over slightly with the strter motor to purge ny wter trppe in the sewter pikup pump. Do not llow the engine to strt. 5. Before lunhing the ot or strting the engine, lose the rin system y instlling the lue rin plugs. 6. Open the seok, if equippe, or unplug n reonnet the wter inlet hose efore operting the engine. Whenever the ttery will e store for n extene perio of time, e sure the ells re full of wter n the ttery is fully hrge n in goo operting onition. It shoul e len n free of leks. Follow the ttery mnufturer's instrutions for storge. Power Pkge Reommissioning 1. Ensure tht ll ooling system hoses re onnete properly n hose lmps re tight.! CAUTION Disonneting or onneting the ttery les in the inorret orer n use injury from eletril shok or n mge the eletril system. Alwys isonnet the negtive ( ) ttery le first n onnet it lst. 2. Instll fully hrge ttery. Clen the ttery le lmps n terminls n reonnet les. Tighten eh le lmp seurely when onneting. 3. Cot the terminl onnetions with ttery terminl nti orrosion gent. 4. Perform ll the heks in the efore strting olumn of the Opertion Chrt. NOTICE Without suffiient ooling wter, the engine, the wter pump, n other omponents will overhet n suffer mge. Provie suffiient supply of wter to the wter inlets uring opertion. 5. Strt the engine n losely oserve instrumenttion to ensure tht ll systems re funtioning orretly. 6. Crefully inspet the engine for fuel, oil, flui, wter n exhust leks. 7. Inspet the steering system, shift n throttle ontrol for proper opertion. 90-899883180 OCTOBER 2007 Pge 121

Setion 6 - Storge Notes: Pge 122 90-899883180 OCTOBER 2007