Technical data Drilling rig LB 28

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Transcription:

Technical data Drilling rig LB 28

Concept and characteristics Kelly rope Leader top for Kelly rope Leader top for auxiliary rope Tensioning cylinder for crowd system Kelly bar Inclination device Rotary Crowd winch Casing driver Radius adjustment device Auxiliary winch Casing oscillator Kelly winch Undercarriage Uppercarriage High engine output with automatic engine speed control Controlled entirely from cab Sturdy and solid rig design Solid parallel kinematics on the basic machine High pull and push forces High torque Completely self-rigging (no auxiliary machines required) Large range of working tools (all common drilling works can be performed) Stepless leader inclination 5 forward - 15 backward depending on type of equipment Automatic vertical alignment High alignment forces Simultaneous control of several movements via Load-sensing multi-circuit hydraulics Quick assembly of rotary possible through quick connection Equipment design according to latest European regulations and standards All components designed to fulfill the special requirements of a drilling rig High manufacturing quality through quality control by the PDE -system 2 LB 28

Dimensions Basic machine LB 28 5 15 5 5 24.2 85 43.3 13 10 17 11 13 9 35.4 15 5 19 4 R 14 Technical data Total height Max. pull, leader on ground Max. torque 85 ft 89,950 lbs 210,950 lbf-ft Stepless lead inclination Lateral inclination ± 5 Forward inclination 5 Backward inclination 15 Operating weight Total weight with 31.5 inch 3 web shoes 209,450 lbs Total weight with 35.4 inch 3 web shoes 210,770 lbs The operating weight includes the basic machine LB 28 (with rotary and Kelly bar MD 28/3/30) and 33,730 lbs counterweight. LB 28 3

Transport dimensions and weights 82 9 10 11 10 49.6 23 19 4 39 8 35.4 11 6 15.9 Transport with leader includes the basic machine (ready for operation) with leader, without working tools (such as rotary, Kelly bar etc.) and without counterweight. Dimensions and weights Leader length Weight complete without counterweight 72.2 ft 150,355 lbs 8 8 33 10 82 8 7 8 1 Transport leader includes the leader without working tools (such as rotary, Kelly bar etc.). Dimensions and weights Leader length Weight complete Lower part of the leader Upper part of the leader with leader top 72.2 ft 53,350 lbs 3,310 lbs 10,140 lbs 4 LB 28

Transport dimensions and weights 26 6 9 10 Counterweight I 49.6 35.4 19 4 11 6 15.9 11 10 5 1 9 10 9 10 26 5 2 8 1 Counterweight II 6.7 6 5 9 Transport basic machine Weights Rotary ready for operation, without counterweight. Counterweight I 22,500 lbs Transport weight Transport weight 97,000 lbs Counterweight II 11,500 lbs BA 280 14,770 lbs Weights can vary with the final configuration of the machine. The figures in this brochure may include options which are not within the standard scope of supply of the machine. LB 28 5

Rotary BA 280 with shock absorber Gearbox frame Drive motors Kelly bar Shock absorber Gearbox Cardanic joint Casing driver Torque [lbf-ft] 221,300 184,400 147,500 110,650 73,800 36,900 0 0 BA280 10 20 30 40 50 60 70 Speed [rpm] Gear 1 Gear 2 2-stage-gear drive for flexible adaptation to soil conditions Due to stepless speed control via joystick optimum and precise alignment and rock drilling is possible even at low speed levels; it is not required to preselect an operating mode Kelly shock absorber and rubber bearing relieve the material and reduce noise emission Thanks to the Kelly shock absorber the Kelly bar is guided at greater length Various drive adapters provide compatibility with other systems 6 LB 28

Kelly drilling A 6.2 ft X Display for Kelly drilling Technical data Drilling drive - torque 1 st gear 210,950 lbf-ft Drilling drive - speed 1 st gear 30 rpm Drilling drive - torque 2 nd gear 109,160 lbf-ft Drilling drive - speed 2 nd gear 59 rpm Performance data Max. drilling diameter* Max. drilling diameter* 6.2 ft uncased 4.9 ft cased *) Other drilling diameters available on request. Other Kelly bars available on request. When using a casing oscillator, value X has to be reduced by 4.9 ft. Kelly bars A X Drilling depth Weight Kelly Ø (ft) (ft) (ft) (lbs) (inch) MD 28/3/24 32.4 36.7 72.2 11,025 16.5 MD 28/3/27 35.7 33.5 82.0 12,125 16.5 MD 28/3/30 39.0 30.2 91.8 13,010 16.5 MD 28/3/33 42.3 26.9 101.7 14,110 16.5 MD 28/3/36 45.5 23.6 111.5 15,000 16.5 MD 28/4/36 37.6 31.8 111.5 16,095 16.5 MD 28/4/42 42.5 26.9 131.2 17,860 16.5 MD 28/4/48 47.4 22.0 150.9 19,845 16.5 MD 28/4/54 52.3 17.0 170.6 21,605 16.5 MD 28/4/60 57.3 12.1 190.3 23,590 16.5 MD 28/4/66 62.1 7.2 210.0 25,575 16.5 MD 28/4/72 67.1 2.3 229.6 27,340 16.5 LB 28 7

Continuous flight auger drilling Auger with auger guide Display for continuous flight auger drilling Technical data Drilling drive - torque 1 st gear 210,950 lbf-ft Drilling drive - speed 1 st gear 30 rpm Drilling drive - torque 2 nd gear 109,160 lbf-ft Drilling drive - speed 2 nd gear 59 rpm Performance data Drilling depth with auger cleaner* Drilling depth without auger cleaner* Drilling depth with 26.2 ft Kelly extension, without auger cleaner Max. pull force (crowd winch and Kelly winch) 56.8 ft 58.4 ft 84.6 ft 202,350 lbf Max. push force (weight of rotary and auger to be added) 44,960 lbf Max. drilling diameter** 39.4 inch *) Without Kelly extension **) Other drilling diameters available on request. 8 LB 28

Double rotary drilling Model DBA 200 Display for double rotary drilling Technical data Drilling drive I - torque 1 st gear 143,825 lbf-ft Drilling drive I - speed 1 st gear 9 rpm Drilling drive I - torque 2 nd gear 71,545 lbf-ft Drilling drive I - speed 2 nd gear 18 rpm Drilling drive II - torque 1 st gear 75,970 lbf-ft Drilling drive II - speed 1 st gear 17 rpm Drilling drive II - torque 2 nd gear 37,615 lbf-ft Drilling drive II - speed 2 nd gear 34 rpm Max. drilling diameter* Max. drilling depth Max. pull force *) Other drilling diameters available on request 24.4 inch 58.4 ft 202,330 lbf LB 28 9

Twin mix equipment Model DMA 35 Display for soil mixing Technical data Drilling drive - torque 1 st gear 25,820 lbf-ft Drilling drive - speed 1 st gear 55 rpm Drilling drive - torque 2 nd gear 12,910 lbf-ft Drilling drive - speed 2 nd gear 111 rpm Max. drilling depth Max. diameter* *) Other diameters available on request 58.4 ft 27.6 inch 10 LB 28

Technical description Engine Power rating according to ISO 9249, 350 kw (469 hp) at 1900 rpm Engine type Liebherr D 846 A7 Fuel tank 185 gal capacity with continuous level indicator and reserve warning Engine complies with NRMM exhaust certification EPA/CARB Tier 3 and 97/68 EC Stage III. Hydraulic system The main pumps are operated by a distributor gearbox. Axial piston displacement pumps work in open circuits supplying oil only when needed (flow control on demand). The hydraulic pressure peaks are absorbed by the integrated automatic pressure compensation, which relieves the pump and saves fuel. Pumps for working tools Separate pump for kinematics Hydraulic oil tank Max. working pressure 2x 92.5 gal/min 47.5 gal/min 211 gal 5076 PSI Control The control system developed and manufactured by Liebherr is designed to withstand extreme temperatures and the many heavy duty construction tasks for which this machine has been designed. Complete machine operating data are displayed on a high resolution monitor screen. A GSM modem allows for remote inquiry of machine data and error indications. To ensure clarity of the information on display, different levels of data are shown in enlarged lettering and symbols. Control and monitoring of the sensors are also handled by this high technology system. Error indications are automatically displayed on the monitor in clear text. The machine is equipped with proportional control for all movements, which can be carried out simultaneously. Two joysticks are required for operation. Pedal control can be changed to hand control. Options: PDE : Process data recording GSM modem Kelly winch with freewheeling Line pull effective (1 st layer) Rope diameter Max. line speed 56,200 lbf 34 mm 0-259 ft/min The cleaning of the hydraulic oils occurs via an electronically monitored pressure and return filter. Any clogging is shown on the display in the cab. The use of synthetic environmentally friendly oil is also possible. Auxiliary winch Line pull effective (1 st layer) Rope diameter Drum diameter Max. line speed 22,480 lbf 20 mm 15,7 inch 0-292 ft/min Crawlers Propulsion through axial piston motor, hydraulically released spring loaded multi disc brake, maintenance free crawler tracks, hydraulic chain tensioning device. Drive speed Track force Width of 3-web track shoes Swing 0 1.18 mph 140,000 lbf 35,4 inch Consists of triple-row roller bearing with external teeth and two swing drives, fixed axial piston hydraulic motor, spring loaded and hydraulically released multi disc holding brake, planetary gearbox and pinion. Selector for 3 speed ranges to increase swing precision. Swing speed from 0 2 rpm is continuously variable. Rope crowd system Crowd force push/pull 90,000/90,000 lbf Line pull (effective) 45,000 lbf Rope diameter 28 mm Travel of working tool 60 ft Max. line speed 0-230 ft/min The winches are noted for compact, easily mounted design. Propulsion is via a maintenance-free planetary gearbox in oil bath. Load support by the hydraulic system; additional safety factor by a spring loaded, multi disc holding brake. All line pull values are effective values. The efficiency factor of approx. 25% has already been deducted. Noise emission Noise emissions correspond with 2000/14/EC directive on noise emission by equipment used outdoors. LB 28 11

Process data recording system - PDE (additional equipment) The Liebherr process data recording system PDE constantly records the relevant process data during the working process. 59% pile number 12A/23 Ø60cm 10% 3.5 m 3.78 m 4.0 m 4.5 m 5.0 m 70 60 50 40 30 5.5 m 0 5 10 45 bar CompactFlash memory card ABC PDE colour monitor for visualization of the PDE data in the operator's cab Printer PDE Standard Optional PC provided by the customer Process data report software SCULI PDR External sensors Depending on the application the recorded and processed data are displayed on the PDE touchscreen in the operator s cab, e.g. in the form of an online cast-in-place pile. At the same time the PDE is operated using this touchscreen. The operator can enter various details (e.g. jobsite name, pile number, etc.) and start and stop recordings. A recording of every start-stop cycle carried out in the PDE is established on a CompactFlash memory card. The PDE can be configured in a number of ways, e.g. for the connection of external sensors, for the generation of a simple protocol as graphic file and/or for a printout directly in the operator s cab. Process data reporting - PDR (additional equipment) Comprehensive data evaluation and generation of reports on a PC is possible using the software SCULI PDR. Recordings management - The recordings generated by the PDE system can be imported and managed in SCULI PDR. The data can be imported directly from the CompactFlash card or via the Liebherr telematics system LiDAT. Certain recordings, e.g. for a particular day or jobsite, can be found using filter functions. Viewing data - The data in each record is displayed tabularly. Combining several recordings provides results, for example, regarding the total concrete consumption or the average depth. Furthermore, a diagram editor is available for quick analysis. Generating reports - A vital element of SCULI PDR is the report generator, which allows for the generation of individual reports. These can be printed out directly or stored as pdf files. In the process the size, colour, line thickness or even the desired logo can be configured. Moreover, the reports can be displayed in different languages, e.g. in English and in the national language. CFA Drilling job site: machine ID: start date: start time: stop time: duration: motorway 1155xx 05.11.2008 12:16:48 12:48:48 00:32:00 pile number: maximum depth: total concrete vol.: concrete volume pile: overconsumption: maximum incline: E02 2227 cm 15,123 m³ 14,531 m³ 29,8 % 0,4 LB 28 10446926 01/2011 Subject to change without notice. Liebherr Nenzing Crane Co. 7075 Bennington Street Houston, TX 77028-5812 Tel.: (713) 636-4050, Fax: (713) 636-4051 crawler.crane@liebherr.com www.liebherr.com