Illustrated Parts & Packing List & Instructions 815 Rice Lake Street, Owatonna, MN 55060 Great Plains Part #891-561C (Gandy Part #6245DS-GP) For Great Plains Turbo-Max 2400, 3000, 3500 & 4000 Models 45 Cu. Ft. Hopper Orbit-Air Applicator w/ 12 (1-1/4 ) Openings, Red Metering Wheels in Place Black, White & Yellow Wheels Shipped w/unit Split Shaft, Two Clutch, 12-volt Electric Motor Driven For 1-1/4 inch I.D. Tubing For Use on 24-Ft, 30-Ft, 35-Ft & 40-Ft Models 24-Ft Model Use Only 10 Outlets (29-1/2 Spacing) See Page #37 & #38 30-Ft Model Use Only 12 Outlets (30-5/8 Spacing) 35-Ft Model Use 14 Outlets (30-1/2 Spacing) 40-Ft model Uses 20 Outlets (24 Spacing) See Mounting Package for Extra Outlets Note: 35-Ft Model needs two cups & two mixing chambers assembled at installation. Note: 40-Ft Model needs eight cups & eight mixing chambers assembled at installation. (All Parts & Hardware in Place Unless Otherwise Specified) Please read all instructions & instructions shipped in landing & step / deflector create before starting to assemble. Instructions start on page #35. 1... S02-0001-100... Shipping Pallet (45 Cu Ft Hopper) Use: 6 Hex Bolt (1/2 x 2-3/4) (C03-0500-110) 12 Wrought Washer (1/2) (C02-0500-030) 6 Hex Nut (1/2) (C01-0500-010) 1... 62250-21... Base, Hopper Mount (45 Cu Ft) Use: 4 Plastic Plug (for 3 x 3 Tube) (J02-3000-100) 16 Hex Bolt (3/8 x 1-1/4) (C03-0375-051) 16 Lock Washer (3/8) (C02-0375-010) 16 Wrought Washer (3/8) (C02-0375-030) 16 Whiz Flange Nut (3/8) (C01-0375-030) 2... 62250-22... Brace Hopper (45 Cu Ft) Use: 4 Hex Bolt (5/16 x 3/4) (C03-0312-030) 4 Hex Bolt (5/16 x 3-3/4) (C03-0312-151) 8 Lock Washer (5/16) (C02-0312-010) 4 Wrought Washer (5/16) (C02-0312-030) 4 Whiz Flange Nut (5/16) (C01-0312-030) Page 1 of 44
1... 62250-20... Hopper, 45 Cu Ft Use: 1 Hex Bolt (3/8 x 1) (C03-0375-041) 1 Wrought Washer (3/8) (C02-0375-030) 1 Lock Washer (3/8) (C02-0375-010) 1 Decal, Important Metering Wheel (N02-0062-040) 2 Decal, Caution (N02-0014-010) 2 Decal, Caution Black on Yellow (N02-0062-050) 2 Decal, Caution Plug (N02-0062-051) 1... 62250-19... Roof, 45 Cu Ft Use: 2 Decal, Turbo-Seeder Side (N02-0001-118) 1 Decal, Turbo Seeder End (N02-0001-119) 1 Hex Bolt (3/8 x 1) (C03-0375-041) 1 Lock Washer (3/8) (C02-0375-010) 1 Wrought Washer (3/8) (C02-0375-010) 28 Carriage Bolt (5/16 x 3/4) (C04-0312-031) 28 Whiz Flange Nut (5/16) (C01-0312-030) 1... 62250-52... Cover, 45 Cu Ft 2... M05-0000-004... Rubber Latch Use: 8 Pop Rivet (3/16 x 1/4) (C19-0187-000) 4... 62852-3... Inner Hinge (for Cover) Use: 6 Hex Bolt (3/8 x 1) (C03-0375-041) 12 Wrought Washer (3/8) (C02-0375-030) 8 Jam Nut, Nylon Lock (3/8) (C01-0375-062) 2... 62250-87... Outer Hinge (45 Cu Ft) Use: 4 Wrought Washer (3/8) (C02-0375-030) 4 Jam Nut, Nylon Lock (3/8) (C01-0375-062) 6... 62200-22... Screen Support Bracket Use: 8 Carriage Bolt (5/16 x 3/4) (C04-0312-031) 8 Whiz Flange Nut (5/16) (C01-0312-030) 6... 62851-5... Screen (21.9/30 Cu Ft Hopper) 2... 62200-19... Shaft, 5/8 x 33-1/4 Use: 6 SAE Washer (5/8) (C02-0625-020) 2... 62858-8... Bushing (7/8 o.d. x 5/8 i.d. x 1.00 Long) Use: 2 Cotter Pin (3/16 x 1-1/4) (C20-0187-030) 4... 63861-7... Bearing, Plastic (5/8 Bore) 8... 09074690-4... Flangette (For 63861-7 & D05-0625-011 Bearing) Use: 6 Carriage Bolt (1/4 x 5/8) (C04-0250-020) 2 Carriage Bolt (1/4 x 1) (C04-0250-040) 8 Whiz Flange Nut (1/4) (C01-0250-030) 1... 629066-9... Mounting Bracket, Sensor (Front sensor) 1... 5508445-24... Mount Bracket Sensor (Front Sensor) Use: 1 Carriage Bolt (5/16 x 3/4) (C04-0312-031) 1 Shake Proof Washer (3/8) (C02-0375-040) 1 Whiz Flange Nut (5/16) (C01-0312-030) 1... 62851-31... Shield Shaft Sensor (for Sensor by Clutch, Front Door) 2... 628957-1... Sensor Shaft, w/ Tabs 1... 62851-28... Mount Bracket, Shaft Sensor (Rear Sensor) 2... 62851-42... Chain Sprocket, 21-Tooth (5/8 Bore) Use: 2 Cotter Pin (3/16 x 1-1/4) (C20-0187-030) 4... 62853-9... Sprocket, 24-Tooth, 5/8 Bore 1-3/8 Hub Use: 4 Cotter Pin (3/16 x 1-1/4) (C20-0187-030) 1... F02-0041-058... Roller Chain #41 (58 Rollers Long) (Center Clutch to Spkt) Use: 1 Connector Link #41 (F02-0041-001) 1... F02-0041-048... Roller Chain #41 (48 Rollers) (Center Spkt to Spkt to Chain Tightener) Use : 1 Connector Link #41 (F02-0041-001) Page 2 of 44
2... D05-0625-011... Bearing For 5/8 Shaft 4... 09074690-4... Flangette (For D05-0625-011 & 63861-7 Bearing) 2... 62160-8... Plate Bearing Spacer Use: 4 Carriage Bolt (1/4 x 1) (C04-0250-040) 4 Whiz Flange Nut (1/4) (C01-0250-030) 1... 62200-4... Shaft 6-13/16 x 5/8 Round 1... 62851-23... Nylon Roller (Chain Tightener Center) Use: 1 Bushing (9/16 x 3-1/4 Long) (62854-27) 1 Carriage Bolt (3/8 x 4-1/2) (C04-0375-170) 1 Wrought Washer (1/2) (C02-0500-030) 2 Wrought Washer (3/8) (C02-0375-030) 1 Lock Washer (3/8) (C02-0375-010) 1 Hex Nut (3/8) (C01-0375-010) 1... 628720-6... Shaft, 1-inch x 41 (Two Clutch) Use: 2 Cotter Pin (3/16 x 1-1/2) (C20-0187-040) 2... D05-1000-010... Bearing, (For 1-inch Shaft) Use: 4 Hex Bolt (5/16 x 3/4) (C03-0312-030) 4 Lock Washer (5/16) (C02-0312-010) 4 Hex Nut (5/16) (C01-0312-010) 1... 628720-7... Spacer (1-1/4 O.D. x 1-1/8 Long) (For Clutch by Zero-Max) 1... 62853-10... Chain Sprocket (Bolted to Clutch w/ 35-T Sprocket) Use: 4 Hex Bolt (1/4 x 3/4) (C03-0250-030) 4 Whiz Flange Nut (1/4) (C01-0250-030) 1... 62853-12... Electric Clutch w/ 35-Tooth Sprocket Use: 1 Hex Bolt (3/8 x 1-1/4) (C03-0375-051) 1 Lock Washer (3/8) (C02-0375-010) 5 Wrought Washer (3/8) (C02-0375-030) 1 Whiz Flange Nut (3/8) (C01-0375-030) 1... 62250-55... Clutch Mount (Front Clutch) Use: 2 Hex Bolt (5/16 x 3/4) (C03-0312-030) 2 Lock Washer (5/16) (C02-0312-010) 2 Whiz Flange Nut (5/16) (C01-0312-030) 1... L05-0010-001... Electric Clutch (center) Use: 1 SAE Washer (1-inch) (C02-1000-020) 1... 6108534-14... Sprocket 32-Tooth #41 (2-5/8 bore (Bolted to Center Clutch) Use: 4 Hex Bolt (1/4 x 3/4) (C03-0250-030) 4 Whiz Flange Nut (1/4) (C01-0250-030) 1... 62200-5... Mount Bearing Shaft Use: 3 Spacer (3/4 O.D. x 19/32 Long) (62250-77) 1 Hex Bolt (3/8 x 3 Full Thread) (C03-0375-122) 2 Hex Bolt (3/8 x 1-1/4) (C03-0375-051) 4 Lock Washer (3/8) (C02-0375-010) 1 Whiz Flange Nut (3/8) (C01-0375-030) 4 Hex Nut (3/8) (C01-0375-010) 2... 2406251... Locking Collar (For 1-inch Shaft) Use: 2 Socket Set Screw (3/8 x 3/8) (C06-0375-030) (replacement part) 2 SAE Washer (1-inch) (C02-1000-020) 1... 62250-23... Mount Zero-Max Use: 4 Hex Bolt (3/8 x 1) (C03-0375-041) 4 Lock Washer (3/8) (C02-0375-010) 4 Hex Nut (3/8) (C01-0375-030) 1... G06-0060-000... Speed Control, Zero Max (Y41) Use: 4 Carriage Bolt (3/8 x 1) (C04-0375-040) 4 Lock Washer (3/8) (C02-0375-010) 4 Hex Nut (3/8) (C01-0375-010) Page 3 of 44
1... 62853-43... Sprocket, 16-Tooth (5/8 Bore x 1-3/4 Hub & 3/16 Key) (On Zero-Max) Use: 2 Socket Set Screw (#10-24 x 5/16) (C06-0187-030) 1... 62853-44... Sprocket, 16-Tooth (1/2 Bore x 1-3/8 Hub) (On Zero-Max) Use: 2 Socket Set Screw (1/4 x 1/4) (C06-0250-020) 1... F02-0041-098... Roller Chain #41 (98-Rollers) (Zero-Max to Clutch) Use: 1 Connector Link #41 (F02-0041-001) 1... 62851-23... Nylon Roller (Chain Tightener By Zero Max) Use: 1 Bushing (9/16 O.D x 1-5/8 Long) (09065168-11) 1 Carriage Bolt (3/8 x 2-1/2) (C04-0375-100) 2 Wrought Washer (3/8) (C02-0375-030) 1 Lock Washer (3/8) (C02-0375-010) 1 Hex Nut (3/8) (C01-0375-010) Jack Shaft Assembly (6245-D) 1... 62250-74... Housing, Drive Shaft Use: 1 Carriage Bolt (3/8 x 1) (C04-0375-040) (not part of 6245-D) 1 Wrought Washer (3/8) (C02-0375-030) (not part of 6245-D) 1 Lock Washer (3/8) (C02-0375-010) (not part of 6245-D) 1 Hex Nut (3/8) (C01-0375-010) (not part of 6245-D) 2... D05-1000-050... Bearing For 1-inch Shaft w/set Screws Use: 4 Hex Bolt (5/16 x 3/4) (C03-0312-030) 4 Lock Washer (5/16) (C02-0312-010) 1... 62250-75... Drive Shaft (1-inch x 8-1/2) Use: 2 SAE Washer (1-inch) (C02-1000-020) 2 Cotter Pin (3/16 x 1-3/4) (C20-0187-050) 1... 62853-13... Sprocket, 24-Tooth (1-inch Bore x 1-1/2 Hub) Use: 1 Cotter Pin (3/16 x 1-1/2) (C20-0187-040) 1... 628833-1... Sprocket, 16-Tooth (1-inch Bore x 1-1/2 Hub) Use: 2 Socket Set Screw (1/4 x 1/4) (C06-0250-020) 1 Key (1/4 x 1-1/2) (5508336-6) 1... F02-0041-054... Roller Chain #41 (54-Rollers) (form 24-T Spkt to Zero Max) Use: 1 Connector Link #41 (F02-0041-001) Electric Motor Assembly (6245-F) 1... 62200-21... Sprocket 36-Tooth 5/8 Bore Use: 1 Key (3/16 x 1) (24078179-11) 2 Socket Set Screw (1/4 x 1/4) (C06-0250-020) (part of 62200-21) 1... L01-0012-007... Electric Motor, 12-Volt Stature Use: 4 Hex Bolt (1/4 x 3/4) (C03-0250-030) 4 Lock Washer (1/4) (C02-0250-010) 1... 629068-5... Mounting Plate, Electric Stature Motor Bolt (3/8 x 1) (C03-0375- 041) (not part of 6245-F) 2 Lock Washer (3/8) (C02-0375-010) (not part of 6245-F) 2 Wrought Washer (3/8) (C02-0375-030) (not part of 6245-F) 1... 62250-25... Mount Electric Motor Use: 2 Hex Bolt (3/8 x 1) (C03-0375-041) 2 Lock Washer (3/8) (C02-0375-010) 1... F02-0041-058... Roller Chain #41 (58 Rollers) (Electric Motor to 16-T Spkt) Use: 1 Connector Link #41 (F02-0041-001) Page 4 of 44
Air Chamber Assembly (6245-E) (two assemblies per hopper) 1... 6298-14... Air Chamber 12-Outlet Use: 2 Hex Bolt (3/8 x 1) (C03-0375-041) (Not part of 6245-E) 2 Whiz Flange Nut (3/8) (C01-0375-030) (Not part of 6245-E) 2... M05-2000-000... Rubber Plug 2-inch (For Air Chamber Clean Outs) Use: 2 Wing Nut (5/16) (C01-0312-020) 6... 550829-4... Blank Plate, Air Chamber Use: 12 Hex Head TC Screw (5/16 x 3/4) (C03-0312-032) 12... M05-0829-300... Gasket, Mixing Chambers 6... M10-0055-060... Mixing Chamber (For 1-1/4 I.D. Tubing) Use: 12 Hex Head TC Screw (5/16 x 3/4) (C03-0312-032) 4... 6298-19... Strap (Air Chamber Mount) Use: 8 Hex Bolt (3/8 x 1) (C03-0375 -041) 8 Whiz Flange Nut (3/8) (C01-0375-030) 2... M05-3000-000... Rubber Plug, 3-in (Hopper Clean Out) 2... 62200-6... Clean-Out Chute Use: 2 Wing Nut (5/16) (C01-0312-020) 2 Lock Washer (5/16) (C02-0312-010) 2 Wrought Washer (5/16) (C02-0312-030) 2... 62250-66... Plate Mount Wind Shield Use: 10 Hex Bolt (1/4 x 3/4) (C03-0250-030) 10 Lock Washer (1/4) (C02-0250-010) 2... 62852-24... Windshield, Clear (10 Cu Ft Hopper) 2... 62250-26... Angle Clamp, 45 cu ft Use: 4 Foam Clamp Strip, 12-inch Long (6108515-1) 2 Hex Bolt (3/8 x 1-1/4) (C03-0375-051) 2 Lock Washer (3/8) (C02-0375-010) 2 Wrought Washer (3/8) (C02-0375-030) 2 Whiz Flange Nut (3/8) (C01-0375-030) 2... 6108515... Bar Clamp, Plastic Tubing Use: 4 Foam Clamp Strip, 12-inch Long (6108515-1) 6 Hex Bolt (5/16 x 2-1/2) (C03-0312-101) 6 Lock Nut, Nylon Lock (5/16) (C01-0312-040) 1... N02-0001-120... Decal, Riding/Folding (in place on 62250-44) (see page 33) 1... 62250-44... Bracket, Left Platform Mount (Front) Use: 1 Hex Bolt (3/8 x 1-1/4) (C03-0375-051) 1 Lock Washer (3/8) (C02-0375-010) 1 Wrought Washer (3/8) (C02-0375-030) 2... 62250-45... Bracket, Right & Center Platform Mount Use: 3 Hex Bolt (3/8 x 1-1/4) (C01-0375-051) 3 Lock Washer (3/8) (C02-0375-010) 3 Wrought Washer (3/8) (C02-0375-030) 3 Whiz Flange Nut (3/8) (C01-0375-030) Page 5 of 44
1... 62250-27... Platform (45 Cu Ft Hopper) Use: 3 Grip Tape (3 x 76-3/4-inch Long) (62250-62) 4 Carriage Bolt (3/8 x 1) (C04-0375-040) 4 Whiz Flange Nut (3/8) (C01-0375-030) 4... 62250-78... Angle Support, Platform (For 638614-1 Platform) Use: 12 Carriage Bolt (5/16 x 3/4) (C04-0312-031) 12 Whiz Flange Nut (5/16) (C01-0312-030) 1... 62250-28... Railing (45 Cu Ft Hopper) Use: 3 Decal, Railing Pinching (N02-0001-121) 6 Plastic Cap (for 1 x 1 Tube) (J02-1000-100) 4 Carriage Bolt (3/8 x 1) (C04-0375-040) 4 Whiz Flange Nut (3/8) (C01-0375-030) 1... 62250-49... End Rail Top, Curved (45cu ft) Use: 1 Hex Bolt (3/8 x 1) (C03-0375-041) 1 Carriage Bolt (3/8 x 1) (C04-0375-040) 1 Lock Washer (3/8) (C02-0375-010) 1 Wrought Washer (3/8) (C02-0375-030) 1 Whiz Flange Nut (3/8) (C01-0375-030) 2... 62250-29... End Railing Brace (Bottom & Center) (45 cu ft) Use: 2 Hex Bolt (3/8 x 1) (C03-0375-041) 2 Carriage Bolt (3/8 x 1) (C04-0375-040) 2 Lock Washer (3/8) (C02-0375-010) 2 Wrought Washer (3/8) (C02-0375-030) 2 Whiz Flange Nut (3/8) (C01-0375-030) End Guards 1... 62250-79... End Guard Use: 2 Hex Bolt (5/16 x 3/4) (C03-0312-030) 2 Lock Washer (5/16) (C02-0312-010) 2 Whiz Flange Nut (5/16) (C01-0312-030) Center Guards 1... 62250-67... Guard Center Bottom Use: 2 Hex Bolt (5/16 x 3-3/4) (C03-0312-151) 2 Lock Washer (5/16) (C02-0312-010) 2... 62250-68... Guard Center Middle Use: 6 Hex Bolt (5/16 x 3/4) (C03-0312-030) 6 Lock Washer (5/16) (C02-0312-010) 2... 62250-69... Guard Center Side Use: 8 Hex Bolt (5/16 x 3/4) (C03-0312-030) 8 Lock Washer (5/16) (C02-0312-010) Front Guards 1... 62250-70... Guard Bottom Front Use: 2 Hex Bolt (5/16 x 3-3/4) (C03-0312-151) 2 Lock Washer (5/16) (C02-0312-010) 1... 62250-71... Guard Front Use: 3 Hex Bolt (5/16 x 3/4) (C03-0312-030) 3 Lock Washer (5/16) (C02-0312-010) 1... 62250-73... Guard Front Inside Use: 3 Hex Bolt (5/16 x 3/4) (C03-0312-030) 3 Lock Washer (5/16) (C02-0312-010) 1... 62250-72... Guard Front Corner Use: 2 Hex Bolt (5/16 x 3/4) (C03-0312-030) 2 Lock Washer (5/16) (C02-0312-010) Page 6 of 44
1... L10-0016-010... Potting Box Use: 2 Pan Head Self Tap Screw (#8-32 x 1/2) (C07-0164-070) 1... 5508242-33... Gasket, Potting Box 1... 62851-86... Air Pressure Switch Use: 2 Pan Head Self Tap Screw (#8-32 x 1/2) (C07-0164-070) 1... 62250-34... Remote Blower Mount 2-out Use: 4 Hex Bolt (3/8 x 1) (C03-0375-041) 4 Lock Washer (3/8) (C02-0375-010) 4 Wrought washer (3/8) (C02-0375-030) 4 Whiz Flange Nut (3/8) (C01-0375-030) 1... 62250-24... Mount Fan Use: 7 Hex Bolt (3/8 x 1) (C03-0375-041) 7 Lock Washer (3/8) (C02-0375-010) 7 Wrought Washer (3/8) (C02-0375-030) 2 Whiz Flange Nut (3/8) (C01-0375-030) 1... 62250-100... Air Tube Long 4... 62250-101... Tube Mount Use: 8 Hex Bolt (5/16 x 3/4) (C03-0312-030) 8 Lock Washer (5/16) (C02-0312-010) 4 Carriage Bolt (5/16 x 1) (C04-0312-040) 4 Nylon Lock Nut (5/16) (C01-0312-040) 1... 62250-102... Air Tube Short Use: 4 Hex Bolt (5/16 x 3/4) (C03-0312-030) 4 Lock Washer (5/16) (C02-0312-010) 4 Whiz Flange Nut (5/16) (C01-0312-030) 1... 62250-103... Plate Air Tube Mount Use: 3 Hex Bolt (5/16 x 3/4) (C03-0312-030) 3 Lock Washer (5/16) (C02-0312-010) 3 Whiz Flange Nut (5/16) (C01-0312-030) 8... M11-0064-000... Hose Clamp #64 (2-5/8 to 4-1/2) 1... 62250-104... Flex Hose 4-inch (Black) (60-inch) (Blower to Front Air Chamber) 1... 62250-105... Flex Hose 4-inch (Black) (24-inch) (Blower to Air Tube Long) 1... 62250-106... Flex Hose 4-inch (Black) (14-inch) (Rear Left Corner) 1... 62250-107... Flex Hose 4-inch (Black) (42-inch) (Tube to Rear Air Chamber) Wire Assemblies 1... 62250-89... Wire 78-inches Sensor Extension 1... 62250-90... Wire 36-inch Clutch Extension 1... 62250-91... Wire Assembly Clutch 1... 62250-92... Wire Assembly Sensor 1... 62250-93... Wire Assembly Air Use: 2 Wire Connector (22-18 ga) Red (L03-0005-001) 1... 62250-94... Wire Electric Motor Use: 2 Wire Connector (12-10 ga) Yellow (L03-0005-010) Page 7 of 44
Hydraulic Blower 1... 6245-C8LH... Blower Package, 8-GPM, Crary Fan, w/coupler No Hydraulic Hoses or By-Pass Block 1... 62250-85... Mount Blower (Great Plains Green) Use: 1 Warning Decal (N02-0055-010) 1 Decal, Important Hydraulic Motor (N02-0062-043) 1 Caution Decal (N02-0062-050) 1... L01-0033-000... Fan Assembly (Crary) Use: 4 Hex Bolt (1/2 x 1-1/2) (C03-0500-062) 4 Lock Washer (1/2) (C02-0500-010) 4 Hex Nut (1/2) (C01-0500-010) 1... L01-0033-002... Bushing JA Type (1-inch) 1... 5408320-25... Key, Fan Shaft (1/4 sq. x 1-inch Long) 1... 62167-3... Shaft (6-inch Long) 1... 28122-49... Key, Coupler (3/16 sq. x 1-inch Long) 1... K18-M024-000... Coupler (9/16 x 7/8) Replacement Parts...(K18-M024-003 Coupler Sleeve) (5508230-5 Key 1/8 x 1) (K18-M024-004 Coupler for 9/16 Shaft on Hyd Motor) (K18-M024-005 Coupler for 7/8 Shaft on End of Fan Shaft) 2... D05-1000-030... Bearing w/locking Collar (for 1-inch Shaft) 4... D10-1000-011... Flangette, Round (For D05-1000-030 Bearing) Use: 6 Carriage Bolt (5/16 x 1) (C04-0312-040) 6 Hex Nut (5/16) (C01-0312-010) 6 Lock Washer (5/16) (C02-0312-010) 1... K01-0045-003... Hydraulic Motor, 8 GPM, Casappa Use: 2 Carriage Bolt (3/8 x 1-1/4) (C04-0375-051) 2 Washer, Motor Side, Stainless (62164-2) 2 Lock Nut, Nylon (3/8) (C01-0375-041) 1... 62250-86... Guard, Blower Shaft (Great Plains Green) Use: 2 Self-Tapping Hex Bolt (5/16 x 3/4) (C03-0312-032) The following two parts are shipped inside hopper and are not assembled to blower. 1... K02-0375-264... Hydraulic Hose, 3/8 x 22-Ft (Case Drain Hose) 1... 6245-H... Hydraulic Hose & Block Assembly 2... K02-0500-014... Hydraulic Hose, 1/2 x 14 2... K02-0500-216... Hydraulic Hose, 1/2 x 18-Ft 1... 62113... Hydraulic By-Pass Block Assembly w/check Valve Use: 1 Check Valve (K05-CV10-200) 1 Hydraulic By-Pass Block (6296-1) Page 8 of 44
2... 5508442-35... Magnetic Hub (on Hex Shaft of Metering Door) Use: 2 Spring Pin (3/16 x 1) (C23-0187-140) 2... 6245-R... Metering Door Assembly 6-outlet Chemical Red Wheels Each Door Consists of the following: 1... 62852-11... Mounting Plate (12-Outlet) Use: 2 J-Bolt (C16-0312-020) 2 Wrought Washer (5/16) (C02-0312-030) 2 Wing Nut (5/16) (C01-0312-020) 3.19FT.... M05-0125-050... Rubber Strip w/ Adhesive 6... 62852-20... Blank Plate, Meter Door 6... M10-0001-100... Metering Cup, 1-1/4 Use: 24 Whiz Flange nut (3/16) (C01-0187-030) 6... 62851-76... Hole Closure, Slotted Use: 6 SAE Washer (5/16) (C02-0312-020) 6 Extruded Washer (628720-20) 6 Hex Bolt (5/16 x 1-3/4) (C03-0312-071) (Stainless) 6 Comp Spring (E00-0420-012) 1... 62852-14... Hex Shaft, (31-9/16 Long x 5/8 Hex) 2... 63861-7... Bearing, Plastic (5/8 Bore) 4... 09074690-4... Flangette, Bearing (For 63861-7 Bearing) Use: 4 Hex Bolt (1/4 x 1/2) (C03-0250-013) (Stainless) 4 Lock Washer (1/4) (C02-0250-012) (Stainless) 6... M10-0001-040... Metering Wheel, Red (F) Fertilizer, & Large Seed 12... 62851-72... Wear Plate (Stainless) 1... 62851-41... Sprocket, 24-Tooth, (5/8 Bore) Use: 1 Cotter Pin (3/16 x 1-1/4) (C20-0187-030) Page 9 of 44
The Following Parts Shipped Inside Hopper: 1... K02-0375-264... Hydraulic Hose (3/8 x 22-Ft) (Case drain Hose) 1... 6245-H... Hydraulic Hose & Block Assembly 1... 62253-A... Run / Hold Switch (Great Plains) 1... 6245-W... Parts Carton 2... C02-0131-010... Lock Washer (5/16) 2... C03-0312-020... Hex Bolt (5/16 x 5/8) 1... F02-0041-001... Connector Link #41 1... F02-0041-048... Roller Chain #41 x 48 Rollers Long 1... G01-0018-030... Sprocket 18-Tooth (5/8 Bore) 1... K17-P734-004... Air Pressure Gauge 4-inch 2... 550829-4... Blank Plate, Air Chamber 12... 62851-75... Metering Wheel, Chemical (Black) 12... M10-0001-050... Metering Wheel (White) 12... M10-0001-055... Metering Wheel (Yellow) 1... 6245-S... Parts Carton Containing: 2... 62181-10... Wire Power 4... L03-0003-070... Molded Connector 4 Wire (M&F Ends) 144-inch Long 12... L04-0005-000... Cable Tie (5/16 x 15-1/4) 60-Ft... L05-0011-062... Corrugated Loom, 5/8 dia (4 Pcs. 12-Foot Long) (2 Pcs. 10-Foot Long) 1... 62181-D... Enclosed Console Assembly, 3 Light, 3 Switch 1... 5508338-23... Enclosed Console, Front 1... 5508338-24... Enclosed Console, Back Use: 4 Pan Head Sheet Screw (#10 x 5/16) (C07-0187-040) 1... C01-0164-040... Kep Nut (#8/32) 1... C07-0164-080... Phillips Head Screw (#8-32 x 3/8) 2... L03-0002-000... Fork Terminal Blue (16-14ga) 3... L03-0005-000... Wire Connector, Blue (18 to 14ga) 2... L04-0004-001... Cable Tie w/label (4-1/2) 3... L05-0001-050... Switch, Toggle On/Off (#90-001) 1... L05-0008-000... Light (Amber) 2... L05-0008-020... Light (Green) 3... M05-2858-000... Rubber Grommet (3/8 I.D.) 1... 62181-13... Wire Power Out to Motor 1... 62181-14... Wire Clutch Out 1... 62181-15... Wire Sensor Out 1... 62181-17... Wire Jumper Switch 1... 62853-47... Power & Ground Wire (10 Ga. x 12 Ft) Page 10 of 44
Hopper Assembly 6245DS-GP-A4 Page 11 of 44
Roof Assembly 6245DS-GP-A10 Page 12 of 44
Platform & Bracket Assembly 6245DS-GP-B1 Page 13 of 44
Center Clutch 6245DS-GP-A1 Front Clutch 6245DS-GP-A3 Page 14 of 44
Front Drive Shaft Assembly Part numbers with a (*) behind them have grease fittings. See last page. 6245DS-GP-A9 Page 15 of 44
Rear Drive Shaft Assembly 6245DS-GP-A9 Page 16 of 44
Center Sprocket Assembly 6245DS-GP-A9 Page 17 of 44
Zero-Max to Mounting Bracket 6245DS-GP-A6 Jack Shaft Assembly (6245-D) 6245DS-GP-A5 Page 18 of 44
Electric Motor Assembly (6245-F) 6245DS-GP-A8 Front Chain Tightener Assembly 6245DS-GP-A7 Page 19 of 44
Drive Assembly 6245DS-GP-A7 Page 20 of 44
Metering Door Assembly (6245-R) 6245-R Page 21 of 44
Air Chamber Assembly (6245-E) Part #6298-19 (qty 2) not part of 6245-F Assembly. 6245DS-GP-C Page 22 of 44
Hydraulic Blower Assembly (6245-C8LH) 6245-C8LH Page 23 of 44
Hydraulic Motor Hose Connections (Casappa 8-GPM Motor on Crary Fan) 6245-H-ASSY Page 24 of 44
Blower to Remote Manifold 6245DS-GP-A2 Page 25 of 44
Blower Mount Assembly 6245DS-GP-B6 6245DS-GP-B8 Page 26 of 44
Long Air Tube Assembly 6245DS-GP-B3 Short Air Tube Assembly 6245DS-GP-B4 Page 27 of 44
Front Sensor Rear Sensor Page 28 of 44
Center Guard Assembly 6245DS-D1 Front Guard Assembly 6245DS-GP-D2 Page 29 of 44
Rear Guard 6245DS-GP-D3 Page 30 of 44
Decals By Zero-Max (Front of Hopper) 6245DS-GP-E1 Zero-Max Decal Locations (on Zero-Max) 6224DS-TM-B4 Rear Hopper Decal Location 6245DS-GP-E1 Page 31 of 44
Clean-Out Decal Location 6245DS-GP-E1 Railing Decal Location 6245DS-GP-E3 Danger Decal Location 6245DS-GP-E4 Page 32 of 44
Console Assembly (62181-D) 62181-D Console Wiring Diagram 62181-D Page 33 of 44
Wiring Schematic 6245GP-S Page 34 of 44
Wiring Connections 6245DS-GP-S1 Page 35 of 44
Wiring Instructions: 1) After mounting hopper convergent location for operator. 2) Locate wire components from parts carton and hardware bags. 3) Connect the ring terminals to a 12-volt power source. White Wire (+) Black Wire (-) 4) Connect the two 12 foot wire harness (L03-0003-010) to connectors on console and rout to connectors located on hopper. Install one piece of black flex guard to each wire harness. 5) Mounting the Run/Hold Switch. The Run/Hold switch is wired from the factory to be nominally closed. The chain has to be pulled to release the switch to stop the electric motor. Note: The Run/Hold switch only turns on or off the electric motor. For stopping for long periods of time shut-off the center master switch to cut all power to motor and clutches. Mount run/hold switch per instructions. 7) Connect wire (62181-10) from console back to hopper and connect to run\hold adaptor wire (62253-6). Connect wire (62253-5) to wire adaptor and rout back and connect to Run/Hold switch. Connect run\hold adaptor wire to wire from electric motor. 8) If Run/Hold switch is not needed connect wire 62181-10 to wire from electric motor. This will by-pass the Run\Hold switch. Page 36 of 44
Mount air pressure gauge to blower as shown. 6245DS-GP-B5 Hydraulic Motor Hose Connections (Casappa 8-GPM Motor on Crary Fan) (Hose Assembly Shipped in Hopper) Page 37 of 44
30-Ft Model uses all 12 outlets. 40-Ft Model uses 20 outlets. See hopper & deflector mount kit for instructions. For 24-Ft Models: 24-ft models only use a total of 10 outlets. Locate the two blank plates (Part #550829-4) and the two 5/16 x 5/8 hex bolts & two 5/16 lock washers that were shipped inside hopper. Step #1 (front metering door) Locate the third metering cup in form the front and remove the 5/16 x 1-3/4 bolt, washer and spring from hole closure and save the extruded washer. Step #2 Using the 5/16 x 5/8 hex bolt & 5/16 lock washer reuse the extruded washer and securely fasten the hole closure in place as this metering cup will not be used. Make sure hole closure is fully closed when tightening bolt. Repeat this step for the rear metering door. Step #1 6245-C-A Step #2 6245-C-A See next page. Page 38 of 44
Next using the two blank plates remove the mixing chamber from under the two metering cups that will not be used saving the gasket and bolt the blank plate in place. Air Chamber Blank Plates: Blank Plate (550829-4) is used to block off unused air chamber openings when not needed. Page 39 of 44
Run\Hold Switch Package 62253-A For Great Plains Turbo-Max 24, 30 & 35-Ft Models 1... 62253-A... Run / Hold Switch Package (Great Plains) 1... 62253-H... Hardware Bag Containing: 4... C01-0375-041... Nylon Lock Nut (3/8) 4... C02-0375-010... Lock Washer (3/8) 4... C03-0375-091... Hex Bolt (3/8 x 2-1/4) 1... F03-0050-010... #50 Sash Chain (10-Links Long) 1... M11-0001-000... Key Ring (5/8 ) 1... M11-0006-000... S-Hook #6 2... 62253-2... Plate Mount 1... 62253-3... Mount Run\Hold Spring 1... 62253-5... Wire Run\Hold Power Out 1... 62253-6... Wire Adaptor Run\Hold 1... 62253... Run Hold Switch Assembly 1... 62253-1... Bracket Run/Hold Use: 4 Hole Plug (3/8) (J03-0375-000) 1 Rubber Grommet (3/8) (M05-2858-000) 1 Hole Plug (5/8) (J03-0625-000) 1... L05-0001-005... Switch, Snap Action 25 Amp Use: 2 Slot Rd Hd Mach Screw (#6-32 x 1-1/4) (C08-0138-140) 2 Shake Proof Washer (#6-32) (C02-0138-040) 2 Hex Nut (#6-32) (C01-0138-010) 1... 62253-4... Wire Run/Hold Power In/Out 34... L05-0011-063... Corrugated Loom (5/8 dia) Use: 5 Cable Tie (3/16 x 8) (L04-0001-000) 1... C16-0250-010... Eye Bolt (1/4 x 9/16 I.D. x 2-1/2) Use: 1 Bushing (62150-22) 1 Fender Washer 1-1/2 O.D. (For 1/4 Bolt) (C02-0250-060) 3 Hex Nut (1/4) (C01-0250-010) 1 Coupling Nut (1/4) (C01-0250-101) 1 Hex Bolt (1/4 x 3-3/4) (C03-0250-150) 1 Compression Spring (E01-0666-4) 1 Key Ring (5/8) (M11-0001-000) 1 Spring 3/8 x 4-inch (E00-0375-040) Page 40 of 44
Contents of 62253-A Package 62253-A Contents of Hardware Bag 62253-H 62253-H Page 41 of 44
Exploded View of Run/Hold Switch 62253 62253 Page 42 of 44
Mounting Instructions for 2400, 3000 & 3500 Turbo-Max Models (If mounting on a 4000 Turbo-Max see package 62263-R shipped in mounting kit 62277) Mount run\hold switch as shown to left wheel lift. Tighten bolts securely. 6245GP-S3 Install mount run\hold spring (62253-3) as shown. 6245GP-S4 Page 43 of 44
6245GP-S4 Connect the s-hook to 62253-3 and clinch s-hook so it cannot come off. Connect s-hook to sash chain and clinch end to s-hook. Connect key ring to spring on run\hold switch. Note: Chain may have to be shortened to meet desired length needed. Make sure implement can float and that there is no tension on spring when lowered so Run/Hold switch is not starting and stopping the electric motor when traveling. Route wire (62253-5) from Run/Hold Switch along frame to front corner of hopper and connect wire adaptor (62253-6) to end of wire (62253-5). Connector wire adaptor to white plug (electric motor) in front corner of hopper. The Run/Hold switch is wired from the factory to be nominally closed. The chain has to be pulled to release the switch to stop the electric motor. Note: The Run/Hold switch only turns on or off the electric motor. For stopping for long periods of time shut-off the center master switch to cut all power to motor and clutches. Maintenance Check all bolts for tightness after first two hours of use; check periodically thereafter. Grease all fittings regularly. There are Two grease fittings on this hopper. These must be greased before use and periodically during use. Locations: See page 15. One grease fitting on each 1-inch bearing (D05-1000-010) (two) located on the 1-inch drive shaft (628720-6). Lucubrate chains as needed. Periodically clean intake screen on hydraulic driven blower if needed. May 2017 Revised From (12/1/17) Printed in the USA Page 44 of 44