Cordless Air Pump 12 Volt Operation Manual 3 Year Replacement Warranty APR-012 CAUTION: Read this operation manual before using this tool. To view the full range visit: www.ozito.com.au
SPECIFICATIONS MODEL NO. APR-012 Input power: Batteries: Charge time: No load air flow: Max. Air pressure: Weight (tool only): Features: 12V Battery 1 x 12V, 1.3Ah, Ni-Cad 3 5 hours 14 litres/min 160 PSI (1103kPa/11Bar) 1.7kg Accessories Included Kitbox 1 9 10 2 11 8 12 7 16 13 17 6 3 15 14 5 4 1. Locking Collar 2. Soft Grip Rear Handle 3. Air Pressure Gauge / Display 4. Battery Pack Release Buttons 5. 12V Battery Pack 6. Accessories Holder 7. On/Off Switch 8. Safety Lock Switch 9. Flexible Extension Hose 10. Ball Adaptor 11. Bicycle Adaptor 12. General Inflating Adaptor 13. 12V Cigarette Lighter Adaptor 14. Charger Jack 15. Charger Cradle Socket 16. Charger Cradle 17. AC Charger Adaptor 1
TABLE OF CONTENTS SPECIFICATIONS. Page 1 TABLE OF CONTENTS Page 2 INTRODUCTION.. Page 3 SAFETY INSTRUCTIONS Page 3 GENERAL SAFETY RULES.. Page 4 BATTERY AND CHARGING SAFETY INSTRUCTIONS Page 6 BATTERY AND CHARGING OPERATION Page 7 ADDITIONAL SAFETY INSTRUCTIONS FOR AIR PUMPS Page 8 OPERATION.. Page 8 MAINTENANCE Page 10 SPARE PARTS Page 11 TROUBLE SHOOTING Page 11 DESCRIPTION OF SYMBOLS. Page 12 CONTENTS... Page 13 WARRANTY... Page 14 2
INTRODUCTION Congratulations on purchasing an Ozito 12V Cordless Air Pump APR-012. We aim to provide quality tools at an affordable price. Your Ozito Cordless Air Pump has been designed to inflate car and bike tyres, sports/gym balls and the like. This product is intended for DIY use only. SAFETY INSTRUCTIONS! Warning! A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specific charger for the battery. A charger that may be suitable for one type of battery may create a risk of fire when used with another battery. Avoid accidental starting. Make sure the switch is in the locked OFF position before inserting the battery pack. Carrying a tool with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents. Disconnect the battery pack from the tool or place the switch in the locked OFF position before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures reduce the risk of starting the tool accidentally. When the battery pack is not in use, keep it away from other metal objects. Read the whole manual carefully and make sure you know how to switch the tool OFF, in an emergency, before operating the tool. Save these instructions and other documents supplied with this machine for future reference. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. 3
GENERAL SAFETY RULES Warning! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. Save these instructions 1) Work area a) Keep work area clean and well lit. Cluttered and dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. 3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use safety equipment. Always wear eye protection. Safety equipment such as a dust mask, non-skid safety shoes, a hard hat, or hearing protection used for appropriate conditions will reduce the risk of personal injuries. c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. 4
GENERAL SAFETY RULES (cont.) d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can get caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust-related hazards. 4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power supply and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventative safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 5) Service a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. b) If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. 5
BATTERY & CHARGING SAFETY INSTRUCTIONS THIS MANUAL CONTAINS IMPORTANT SAFETY AND OPERATING INSTRUCTIONS FOR YOUR BATTERY CHARGER. Before using the charger, read all instructions and cautionary markings on the charger, the battery pack and the product using the battery pack.!! Danger! If the battery pack case is cracked or damaged, do not insert into charger. There is a danger of electric shock or electrocution. Warning! Don t allow any liquid to get inside charger. Electric shock may result. To facilitate cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed, or an uninsulated trailer. 6 This charger is not intended for any uses other than charging rechargeable batteries. Any other use may result in the risk of fire, electric shock or electrocution. Do not place any objects on top of the battery or charging stand whilst it's being charged, doing so may result in excessive internal heat. Place the battery and charging stand away from other heat sources when recharging the battery. To reduce the risk of damage to the transformer and cord, pull by the transformer rather than the cord when disconnecting the transformer from the power supply (power point). Make sure the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress. An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in the risk of fire, electric shock or electrocution. Do not operate the transformer and stand if they have received a sharp blow, been dropped or otherwise damaged in any way. Do not disassemble the transformer or charging stand if service or repair is required. Incorrect reassembling may result in a risk of electric shock, electrocution or fire. New chargers can be obtained through Ozito by your local Bunnings special orders desk. To reduce the risk of electric shock, unplug the transformer from the socket outlet before attempting any cleaning. Never attempt to connect 2 separate transformers together. DO NOT store or use the battery in locations where the temperature may reach or exceed 40ºC (such as outside sheds or metal buildings in summer). The transformer is designed to operate on standard household electrical power (230 240 volts). Do not attempt to use it on any other voltage. The longest life and best performance can be obtained if the battery is charged when the air temperature is between 18-24ºC. Do not charge the battery in an air temperature below 10º C or above 40º C. This is important and will prevent damage. Do not incinerate battery even if it is seriously damaged or completely worn out. Batteries can explode in a fire. Never attempt to open batteries for any reason. If the plastic housing breaks or cracks, immediately discontinue use and do not recharge.
BATTERY & CHARGING OPERATION Charging the Battery The air pump has been shipped in a low charge condition. First read the safety instructions and then follow the charging procedures. Plug the AC charger adaptor (17) in an appropriate AC power outlet and switch on at the mains. Insert the charger jack (14) into the charger cradle socket (15) (Fig.1). With the 12V battery pack (5) sitting flat on a bench/table, place Fig.1 the recess of the charging cradle over the battery terminal ensuring a firm connection (Fig.2). Upon proper contact, the red light will illuminate. NOTE: The 12V battery pack (5) fitsone way only. Ensure the + and - markings on the recess side of the cradle are matched to those of the battery terminal. Fig.2 The 12V battery pack (5) will take approximately 3-5 hours to charge. This may vary up to 7 hours due to the level of charge left in the batteries and also the ambient temperature. Once the 12V battery pack (5) is fully charged, it is recommended that the charger is disconnected from the power supply. NOTE: When the 12V battery pack (5) charge runs out after continuous use or exposure to direct sunlight or heat, allow time for the 12V battery pack (5) to cool down before recharging to achieve the full charge. Removing / Installing 12V Battery Pack to the Air Pump Handle Always switch off the air pump before insertion or removal of the 12V battery pack (5). Locate the latches on the sides of the 12V battery pack (5) and depress. Pull the 12V battery pack (5) from the handle of the air pump (Fig.3). After recharging, slide the 12V battery pack (5) into the handle of the air pump; ensure the battery pack release buttons (4) on either side of the 12V battery pack (5) click into place and the Fig.3 12V battery pack (5) is secured prior to using the air pump. Note: Do not use force when inserting the 12V battery pack (5). If the 12V battery pack (5) does not slide in easily; it is not being inserted correctly. Battery The length of service from each charging will depend on the type of work being performed. the 12V battery pack (5) in the air pump has been designed to provide maximum trouble free life. However, like all batteries, they will eventually wear out. To obtain the longest possible battery life, we suggest the following: Store and charge the 12V battery pack (5) in a cool area. Temperatures above or below normal room temperature will shorten battery life. Never store the air pump in a discharged condition. Recharge the 12V battery pack (5) immediately after having been discharged. All batteries gradually lose their charge. The higher the temperature, the quicker they lose their charge. If you store your air pump for long periods of time without using it, recharge the batteries every two or three months. This practice will prolong battery life. 7
ADDITIONAL SAFETY INSTRUCTIONS FOR CORDLESS AIR PUMPS This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Recommendations for the use of a residual current device with a rated residual current of 30mA or less. OPERATION Before using the Air Pump Before inserting the battery pack into the pump, ensure any fittings, i.e. flexible extension hose (9) etc. have been fixed firmly. Ensure the relevant fasteners have been tightly secured in place and the work piece is adequately clamped. Always ensure the 12V battery pack (5) is disconnected before making any adjustments. Your 12V battery pack (5) is uncharged and you must charge once before use (see Battery and Charging operation- page 7). Your 12V battery pack (5) will not be fully charged until you have performed several charge and discharge operations by charging and working with your air pump. After this, your 12V battery pack (5) performance will improve. The Ozito Cordless Air Pump can be powerd by the 12V battery pack (5) or from a 12V cigarette lighter adaptor (13) outlet. To operate with the 12V battery pack (5), simply insert charged 12V battery pack (5) into the base of the air pump until the latches engage. To operate from a motor vehicle s 12V cigarette lighter adaptor (13) outlet select the accessory position by turning the ignition key and plug the charger cradle (16) into the 12V cigarette lighter adaptor (13). The air pump will operate from the 12V cigarette lighter adaptor (13) with or without the 12V battery pack (5) connected. Note: The 12V battery pack (5) cannot be charged from the 12V cigarette lighter adaptor (13) outlet. The flexible extension hose (9) should always be used for inflating in places that are not easily accessible. 8 Assembling Extension Hose Unscrew the locking collar (1) anti-clockwise. Insert the male threaded end of the flexible extension hose (9) through the locking collar (1) and into the rubber sleeve (Fig.4). Fig.4 Fig.5 Screw the flexible extension hose (9) into the rubber sleeve until the crimped silver flexible extension hose (9) fitting touches the locking collar (1). Tighten the locking collar (1) clockwise until finger tight (Fig.5).
OPERATION (cont.) Inserting/Removing Accessories Remove the accessory adaptor (10,11,12) from the accessories holder (6) at the base of the air pump. Hold the brass section of the flexible extension hose (9) stationary, while screwing in the male threaded end of the accessory clockwise until finger tight. NOTE: Do not use pliers or multigrips to tighten accessories as this action risks stripping the thread, also take care not to cross-thread, doing so will not be covered under the warranty. Cross threading is when the male and female threaded connectors are not aligned correctly and have been force-screwed together, damaging the thread. Turning On/Off To lock, slide the safety-lock switch (8) to the left-hand position ( lock ). To unlock, slide the safety-lock switch (8) to the right hand position ( unlock ). To turn the air pump on, squeeze the on/off safety lock switch (8) is in the unlock position. To turn off, release the on/off switch (7). Inflating The air pump should not be operated for extended periods of time without being allowed to cool. Operate the air pump for a maximum of 10 minute intervals, and then allow to rest for 10 minutes. If the air pump is used continuously for long periods, this could cause the pump piston within the air pump to over heat and prematurely wear out. Know the manufacturer s recommended value of pressure for the target object before inflating. Follow the recommended values. Ozito Industries will not be responsible for damage caused to targets by the user administering incorrect pressure levels. This will void the warranty. To attach the pump to the target object. Hold the brass section of the flexible extension hose (9) end, align it with the male threaded end of the target object s valve, and screw in clockwise until finger tight. Do not use pliers or multigrips to connect the valves. Ensure there are no leakage problems with the connection between the air pump and the target. Note: If the target object is already pressurised, some air leakage may occur while in process of fully attaching and creating a seal. In this case it is important to work quickly to avoid excessive loss of air / pressure. Unlock the safety lock switch (8), and turn the air pump on to begin inflating of the target object. Periodically, release the on/off switch (7), check the air pressure gauge (3) (see Air Pressure Gauge section - Pg10) and squeeze the target object to judge the level of inflation. After use, reactivate the safety lock switch (8) to avoid accidental start-up. To remove the pump from the target object, reverse the attaching procedure. 9
OPERATION (cont.) Inflating Tyres Most tyre valves will connect directly with the flexible extension hose s (9) brass fitting but some tyres may have specialised valves in which case, one of the brass accessory adaptors (10, 11) provided may need to be used. Inflating other objects To inflate other pneumatic toys, sport balls, gym balls and blow up beach/pool apparatuses etc. with air, use the general inflating adaptor (12) or ball adaptor (10), following the instructions on the relevant apparatus. Air Pressure Gauge An air pressure gauge (3) is included in the rear of the air pump, this can be used as a guide for inflation. Connect and pump the target as previously described. Release the on/off switch (7) (so the pump ceases to operate). To gain a true indication of pressure, leave the air pump connected to the target object. Now look squarely into the gauge dial to attain the pressure reading. Note: Looking at the gauge dial at an angle with give false readings. Pressure gauge readings will not be accurate when the air pump is switched on, only take final readings when the switch has been released. MAINTENANCE To prevent dirt, dust and other debris from entering the air pump, ensure the ventilation slots of the air pump are clean and clear of the ground and all fittings are clean. Should the air pump not be used for prolonged periods of time, recharge the batteries every two months. Keep the ventilation slots of the air pump clean at all times. If possible prevent foreign matter from entering the vents. After each use, blow air through the air pump to ensure it is free from all dust particles which may build up. Build up of dust particles may cause the air pump to over heat and fail. If the housing of the air pump requires cleaning do not use solvents but a moist soft cloth only. Never let any liquid get inside the air pump; never immerse any part of the air pump into a liquid. Note: Ozito Industries will not be responsible for any damage or injuries caused by the repair of the air pump by an unauthorised person or by mishandling of the air pump. 10
SPARE PARTS Limited spare parts are available subject to availability. Please contact your local Bunnings Special Orders Desk to order the required spare parts. Most common spare parts listed below Spare Part Part No. Nut SPAPR012-04 Battery Pack SPAPR012-18 Cigarette Lighter SPAPR012-19 Charging Stand SPAPR012-20 Adaptor SPAPR012-21 TROUBLE SHOOTING SYMPTOM A noticeable spark appears when starting or stopping use. Button will not depress. Button depresses but pump does not work. The air pump body gets hot after extensive use. The battery pack gets warm during use. The battery pack and/or charger gets warm when charging. Battery won t charge. Light on charge isn t showing. SOLUTION This is a normal part of operation of a tool. The safety-lock switch may be in the locked position. Move it to the unlock position and try again. The pump is dependant on sufficient charge in the battery pack. The battery charge will deplete if not used for a long period of time. Try recharging the battery pack. Under normal use conditions, this is normal. Allow the pump to cool for 5 minutes. The power from the battery creates heat. The battery pack will not be damaged. Allow the pump to cool for a short period of time. This is normal as a result of the stepping down of the chemical reactions inside the batteries during the charging process. Check to see that the battery is properly inserted into the charging base, and make sure the indicator light is on. The charger plug may not be properly inserted into the charging stand or the plug may not be connected with the main power outlet. 11
DESCRIPTION OF SYMBOLS V Volts Hz Hertz ~ Alternating current W Watts dc Direct current ø Diameter ma Milliamperes no No load speed RPM Revolutions or reciprocation per minute Warning Double insulated Isolation transformer Thermal cut-out protection at 130ºC Nickel-cadmium battery Electrical Emissions Conformity (EMC) Read instruction manual Indoor use only Polarity Transformer Energy Rating (MEPS) Do not use or store battery in temperatures exceeding 50ºC Recycle battery Do not put in the rubbish Do not incinerate Do not get battery wet CARING FOR THE ENVIRONMENT Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice. Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice. 12
CONTENTS 1 x Cordless Air Pump 1 x Charger 1 x Charging Stand 1 x 12V Battery Pack 1 X Kit Box 1 x 12V Cigarette Lighter Adaptor 1 x Flexible Extension Hose 3 x Nozzles (bicycle, ball and general inflator) 1 x Operation Manual OZITO INDUSTRIES PTY LTD AUSTRALIA (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175 Telephone: 1800 069 486 Facsimile: +61 3 9238 5588 Website: www.ozito.com.au Email: enquiries@ozito.com.au 13
WARRANTY THIS WARRANTY FORM AND CONFIRMED BUNNINGS REGISTER RECEIPT SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES The warranty is only made available by returning the product to your nearest Bunnings Warehouse with a confirmed Bunnings register receipt. YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. SHOULD YOU HAVE ANY QUESTIONS PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY OR REPAIR PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: Australia 1800 069 486 New Zealand 0508 069 486 TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. AN OZITO CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE. PURCHASED FROM: DATE PURCHASED: 3 YEAR REPLACEMENT WARRANTY Your Ozito tool is guaranteed for a period of 36 months from the original date of purchase and is intended for DIY (Do it yourself) use only. WARNING The following actions will result in the warranty being void. Trade, professional, industrial or high frequency use. If the tool has been operated on a supply voltage other than that specified on the tool. If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations. If the tool is disassembled or tampered with in any way. Note: Warranty excludes consumable parts such as batteries, carbon brushes, nozzles, kit boxes and all accessories.