Driver Controller for Automatic BLF Brushless Screwdriver BLT-AY-61 BLT-AY-71 Operation Manual (As of January of 2017) HIOS Inc. 1-16-5 Akiyama, Matsudo City, Chiba Pref., Japan 270-2223 Phone: 81-47-392-2001 FAX: 81-47-392-7773 17A Operation Manual No. ET-A048 Utilizing 100% post-consumer recycled paper pulp
Contents Introduction... 3 Outline... 4 Precautions... 5 BLT-AY-61/BLT-AY-71 Specifications... 6 Exterior Drawings... 7 Main Functions... 8 Main Terminology... 9 Front Panel... 10 Rear Panel Input / Output... 11 Display When the Power is ON with the Default Settings... 12 How to switch between Reading Start/Pulse Start... 13 MODE Settings 1... 14 MODE Settings 2... 15 Torque Up Settings... 16 Clutch Mechanism... 17 Input / Output Connections... 18 Relationship between RPM and Torque... 19 BLF-2000, BLF-5000 Relationship between RPM and Torque... 20 BLF-7000 Series Timing Chart Table... 21 Timing Chart 01-18... 22-39 After-sale service... 40-2 -
BLF-2000 BLF-5000 BLT-AY-61 BLF-7000 Series BLT-AY-71 Introduction Thank you for purchasing the BLT-AY-61 and BLT-AY-71 Driver controller. Please read this instruction manual thoroughly before use to ensure proper operation. Store this instruction manual in a safe place for future reference. BLT-AY-71 is only up to 120V ac for warranty more then 120V ac, HIOS can not take any responsibility. -3-
Outline Conventional automatic screw drivers of CLF Series, αf Series, and CL-A Series use motors with carbon brushes that require periodic replacement. Wear in the carbon brushes as well as in the commentator affects the operating life of the driver, requiring the motor to be replaced periodically. The BLT-AY-61 and BLT-AY-71 Driver controller uses a brushless motor and not use consumable parts such as carbon brush. That saves much of maintenance efforts for this driver. Features such as 2WS* (2-way speed) and REV (reverse rotation), which are available as optional for CLT-AY-61/CLT-AY-81, are now included as standard. A torque protection circuit is used during low speed 2WS operation to vastly improve bit stopping when re-tightening screws. There is a main power switch, and the primary input voltage ranges from 100 V to 240 V allowing worldwide use. * With conventional Driver controller CLT-AY-61/CLT-AY-81, similar function is called "2WV", but with these new automatic drivers, it is called "2WS". <Notes> 1 BLT-AY-61 is a power supply dedicated to BLF-2000 and BLF-5000. 2 BLT-AY-71 is a power supply dedicated to BLF-7000 series. Up to 120V ac only. 3 Any other power supply or counter, such as T-70BL or BLOP-STC3, cannot be used for automatic screwdrivers. Such misuse might cause an accident or other problem. (Notice) We can specially provide you with a screwdriver for left-handed threads on request. - 4 -
Precautions Please read this instruction manual thoroughly before use to ensure proper operation. On any commercial power source, install a ground-fault interrupt breaker and safety circuit breaker. Connect the unit to ground and use only the rated voltage. Do not exceed the rated loads for the output connections on the rear panel. Exceeding the rated load will cause the unit to malfunction. If the unit may be subjected to inductive loads from a relay or solenoid valve coil in auxiliary equipment connected to the input/output connections on the rear panel, install a reverse polarity diode to suppress electrical noise. The unit may malfunction if noise suppression is not installed. The overload protection will be activated when the driver is locked or has become overloaded. If the driver is overloaded repeatedly, the maximum ratings of the unit or attached electric driver may be exceeded. If the driver becomes overloaded during Forward operation or begins to malfunction due to developing excessive heat, stop the ongoing operation immediately, turn the main power switch off, remove the power cable, and contact our service department for repairs. When tightening screws on work pieces constructed of plastics susceptible to static electricity build-up, tightening should be performed after static electricity has been discharged. If working on pieces that have not been properly discharged, static electricity may flow up through the end of the bit, causing malfunctions. A common GND should be used if the unit is connected to auxiliary equipment that is powered separately. The unit may malfunction if a common GND is not used. Do not apply voltage to the inputs or outputs. This may cause malfunctions. Extending input/output connection cables longer than necessary or bundling power cables together can cause malfunctions. Choose an installation area with no vibrations. If the unit is installed in a high location, ensure that it is properly secured. Do not install the unit near high voltage equipment or in an electrically noisy environment. Do not place heavy items on top of the unit, or stack the units on top of one another. Do not install the unit in an area where it may be subjected to dust or metal fragments. Do not use the unit with anything other than HIOS drivers as this will cause the unit to malfunction. Do not disassemble or modify the unit in any way, as doing so may cause the unit to malfunction. Such malfunctions are not covered by the HIOS warranty and repairs to the unit may be refused. The operating environment for the driver should be between 5 C and 40 C with relative humidity of 80% or less (there should be no possibility of condensation). Do not drop the unit or subject it to mechanical shocks. Always hold the plug when inserting or removing power cables or driver cords into or from sockets. Do not drag cords or cables, subject them to oil or to sharp edges, or place them under heavy objects. If the unit will not be used for a long period of time, turn the main power switch OFF and unplug it from the service outlet. - 5 -
BLT-AY-61/BLT-AY-71 Specifications Input Voltage Power Fuse Rating Dimensions Weight BLT-AY-61 AC100-240V (47-63Hz) 100W 3A/250V (spare fuse included) See p.7 for Exterior Drawings. BLT-AY-71 Approximately 1.75kg (main unit only) Driver (See p19, 20) Compatible Drivers BLF-2000 or BLF-5000 BLF-7000 or BLF-7000X and BLF-7025X Rotation Control Direction Forward / Reverse Driver rpm Settings / (2WS) Low side 05-15 (11 steps) High side 20-30 (11 steps) Power cord length 1.8m Accessories Power supply connector 1 piece (See p.11) Note: The RPM may vary between forward and reverse rotation. The above figures are to be used as a guide only. Tightening check (impact number) 1 4 / Continuous Torque up trigger selection Forward / Reverse rotation by UP trigger;forward / Reverse rotation by DOWN trigger Standard automatic screwdriver does not Torque-up for Reverse. If you want to fasten the screw of counter-clock-wise, please ask for the special screwdriver for it. reverse rotation impact number or reverse rotation impact number should be set at U0 or d0 to use the driver for removing screws. Overtime Protection (Restored by turning power OFF / ON) 10 steps t0 t9 t1: approximately 10 seconds t9: approximately 90 seconds, t0: approximately 2550 seconds Caution!! This is a protection feature for the controller and driver, and is normally set within the program on the system side of the sequencer. Overload Protection (Recovery by turning power OFF / ON) "OL" is displayed on the front panel when the protection circuit is activated. * Caution!! This setting protects the controller and driver. If the protection circuit is being activated often, the load on the motor is excessively high. Stop any tightening operations that exceed the rating of the unit. - 6 -
Exterior Drawings BLT-AY-61 and BLT-AY-71 have common exterior drawings. However, note that some of the sizes shown in the overhead view may differ from the actual sizes. (Front View) Unit: mm (Overhead View) (Right Side View) Input terminal block Front Front Footing size 4-22 (Caution) The above exterior drawing of the power supply for brushless screwdrivers Not to scale. - 7 -
Main Functions 1. The motor control circuitry is incorporated into the BLT-AY-61/ BLT-AY-71, giving the driver a simpler construction. 2. The internal buzzer can be turned off (internal SW 6-1). 3. The FOR input for forward rotation from an external source can be switched between pulse and reading (internal SW 6-2). 4. Forward / Reverse driver rotation High speed / low speed driver rotation can be controlled externally. 5. The rpm can be set in 11 steps comprising 20 30 for high speed, and 11 steps comprising 5 15 for low speed. 6. The shape of the input signal can be selected to suit the movement of the cam during torque up operations. Torque up can also be set for reverse rotation (for tightening counter screws). Eg 1: Set to U1 when tightening with high rpm and one impact (one UP trigger edge) Eg 2: Set to d3 when tightening with low rpm and three impacts (three DOWN trigger) 7. If the driver keeps rotating and the overtime setting is set on the controller, the driver will stop automatically and a buzzer will sound (recovery by turning power OFF / ON). 8. If the driver is overloaded, the overload protection circuit will be activated, the driver will stop and a buzzer will sound (recovery by turning power OFF / ON). 9. Operation display indicators are installed on the front panel to monitor driver operation. 10. Simple settings are available with the combination of four buttons (Mode,, and ENT) and the 2-digit seven segment display. 11. The internal power supply has a power selector switch and can be used with voltages of any country. 12. The power unit has been made compact and lighter compared to other power units for automatic drivers. 13. The rear terminal block is removable, making installation and replacement simple. - 8 -
Main Terminology 1. Tightening Check (setting the impact number) To check that the screw has been tightened properly or to tighten the screw further, the screw is tightened two or three times after the initial tightening. A tightening check can also be referred to as a second tightening or re-tightening. 2. Torque Up After the screw has been tightened and the tightening torque reaches the set torque, the electric driver clutch disengages. 3. UP Trigger Used when the clutch signal is received on the upslope of the cam when the bit is rotating at high speed. 4. DOWN Trigger Used when the clutch signal is received on the down slope of the cam when the bit is rotating at low speed. 5. Input Method Signal input to the unit is through a photo coupler with a maximum current of 10 ma. If an open collector connection is used, connect the emitter to GND and the input to the collector. (Caution) Do not apply any voltage to the inputs. Install a diode that absorbs reverse voltages to the relay coil on the input connections. If any auxiliary equipment is used, include electrical noise suppression. 6. Output Method The output signal of the unit is through a dry contact output internal common GND on one side with a maximum rated load of DC 24 V / 500 ma. A common GND for connections with auxiliary equipment should be used. (Caution) Do not apply voltage to the inputs. Install a diode that absorbs reverse voltages to the relay coil on the input connections. If an auxiliary unit is used, carry out electrical noise suppression. 7. Overload Protection The overload protection circuit stops output to protect the unit and electric driver from excess current if the driver is operated into overload. The overload protection is activated, turn off the control unit and let it sit idle for at least one minute. The driver may be operated after turning the unit back on. (Caution) Please note that if the driver is repeatedly overloaded, activating overload protection, the current rating of the unit or the electric driver may be exceeded. - 9 -
Front Panel 3. Operation Display LED 4. Setting Value Segment Display 5. Function Button UP Button DOWN Button ENT Button 2. Driver Connector 1. Main SW A green LED will light up when the power is turned ON, and the operation display LEDs and all segments of the value display will light up for 1 second. 2. Driver Connector Attach the automatic BL driver cable. 3. Operation Display LEDs The state of auxiliary inputs and outputs as well as the driver s operation can be monitored with this LED array. 4. Setting Value Segment Display Displays the settings for torque up rpm for Forward driver rotation / torque up rpm for reverse rotation / 2WS side rpm / 2WS side rpm / 2WS side overtime / 2WS side overtime. 5. Function Button / UP Button / DOWN Button / ENT Button Driver operating settings should be changed after a reset signal has been input. Other inputs such as 2WS should also be disabled so that there are no LEDs lit up. Pressing the Function Button will result in a short beeping buzzer sound. Holding the button down longer will result in a short beeping buzzer sound, and the operation display LED and setting value segment display will turn on. Pressing the ENT button will switch between the operation display LED and setting value segment. The UP/DOWN buttons are used to change the value of the settings. After the settings are complete and the Function Button is pressed again, a short beep buzzer will sound. On holding the button down longer, a two-second beeping buzzer will sound one second from the start of pressing the button and the setting value segment display will turn off, indicating that settings are complete. Refer to page * for more information on how to change each setting. - 10 -
Rear Panel Input / Output 1. Main SW External I/O terminal Terminal block connector on the main body Model number: XW4A-10B1-V1 Inlet with Fuse Holder 3 A / 250 V Accessories: Power supply side Terminal block connector No Input / Output Signal Name Outline 1 External Output FINISH Output 2 Common COM 3 External Input REV Input 4 External Input 2WS Input 5 External Input RESET Input 6 External Input FOR Input Output is present on this terminal when screw tightening is complete. Output ceases when either the next FOR or REV input is received or when the RESET input is used. Common for input and output. This is connected to the internal controller GND. Apply input to this terminal when you wish to operate the driver in reverse rotation. The driver will operate in reverse while the signal is present. Driver rotation SPEED can switch between two stages. 2WS will be the side while the signal is ON. Used when the driver operation is to be stopped by an external source. Apply input to this terminal when you wish to operate the driver in forward rotation. The method can be selected between pulse and reading. * 1 *1 When the input method is set to pulse, the driver will operate in forward rotation when a FOR input pulse of 100 ms or more is received. To stop rotation, apply input to the RESET terminal. The reading input for the start method means that the driver rotates FOR while FOR is input. To stop the rotation, turn the FOR input OFF or use the RESET input. Pulse or reading can be switched with the DIP SW on the internal board. - 11 -
Display When the Power is ON with the Default Settings POWER FOR OPE TUP FIN REV RES 2WS OVT When the main SW is turned ON, the green SW LED light up. DRIVER MODE ENT All operation LEDs and the setting value segment display will turn on for one second. The BLT-AY-61 and BLT-AY-71 can be switched between 2WS (20 30) and 2WS (5 15) by turning 2WS ON / OFF. The bit can be rotated in reverse by turning REV (reverse rotation input) ON / OFF. The torque up number can be set regardless of whether the rotation is forward / reverse or /. Change the number by following the steps in the MODE settings (pages 14 15). In order to prevent the driver from rotating in the case of an accident, the built-in overtime timer can also be set in the same way regardless of whether the rotation is forward / reverse or /. Change the number by following the steps in the MODE settings (pages 14 15). The factory settings are as follows. 2WS forward rotation impact number U1 2WS reverse rotation impact number U0 2WS setting speed 30 2WS overtime setting value t0 (approximately 42 minutes) 2WS forward rotation impact number d1 2WS reverse rotation impact number d0 2WS setting speed 15 2WS overtime setting value t0 (approximately 42 minutes) Overload protection function Front panel OL display * For the impact number setting, if you set U0 or d0, torque up does not happen and the impact is continued (setting without torque up). (Note) reverse rotation impact number or reverse rotation impact number should be set at U0 or d0 to use the driver for removing screws. - 12 -
How to switch between Reading Start/Pulse Start 1) Turn the power to the BLT-AY-61 or BLT-AY-71 off and remove the power cable from the power outlet. 2) Remove the driver cable from the plug on the main unit. 3) Remove the cover of the main unit. Take care not to lose the screws. 4) Switch between reading start/pulse start using No. 2 of SW6 on the circuit board within the main unit. Pulse start is enabled with No. 2 ON, and Reading Start with No. 2 OFF. 5) After the settings have been changed, replace the cover of the main unit and attach with the eight screws. * Take care to prevent foreign particles entering the main unit while the cover is off. No 1 2 Function Buzzer (ON -> buzzer beeps / OFF -> buzzer does not beep Switching between Reading Start/Pulse Start ON -> Pulse Start / OFF -> Reading Start BLT-AY-61/BLT-AY-71 (with the cover removed) (removing the eight screws on each side) - 13 -
MODE Settings 1 (1) Hold down the Function Button "Beep (2 seconds) beep beep" (2) Forward rotation (2WS ) torque up settings Use / to change the settings (U0 to U4 and d0 to d4) Always check the changes with ENT. If changes to other settings are not required, hold down the Function Button to complete the setting process. (3) Reverse rotation (2WS ) torque up settings Use / to change the settings (U0 to U4 and d0 to d4) Always check the changes with ENT. If changes to other settings are not required, hold down the Function Button to complete the setting process. (4) Forward / reverse rotation (2WS ) speed settings Use / to change the settings (20 to 30) Always check the changes with ENT. If changes to other settings are not required, hold down the Function Button to complete the setting process. (5) Forward / reverse rotation (2WS ) overtime settings Use / to change the settings (t0 to t9) Always check the changes with ENT. If changes to other settings are not required, hold down the Function Button to complete the setting process. - 14 -
MODE Settings 2 (6) Forward rotation (2WS ) torque up settings Use / to change the settings (U0 to U4 and d0 to d4) Always check the changes with ENT. If changes to other settings are not required, hold down the Function Button to complete the setting process. (7) Reverse rotation (2WS ) torque up settings Use / to change the settings (U0 to U4 and d0 to d4) Always check the changes with ENT. If changes to other settings are not required, hold down the Function Button to complete the setting process. (8) Forward / reverse rotation (2WS ) speed settings Use / to change the settings (05 to 15) Always check the changes with ENT. If changes to other settings are not required, hold down the Function Button to complete the setting process. (9) Forward / reverse rotation (2WS ) overtime settings Use / to change the settings (t0 to t9) Always check the changes with ENT. If changes to other settings are not required, hold down the Function Button to complete the setting process. (10) Hold down the Function Button "Beep (1 second) beeeep (2 seconds)" All displays will turn off (Note) reverse rotation impact number or reverse rotation impact number should be set at U0 or d0 to use the driver for removing screws. - 15 -
Torque Up Settings Most customers are undoubtedly experienced in driving a car, and are aware that cars traveling up a slope at a high speed will end up going over the mountain even when the brakes are applied, while cars traveling at a low speed will come to a stop before reaching the top of the mountain when the brakes are applied. The automatic brushless screwdriver BLF-series uses a system that traverses the lobe of a mechanical cam to apply torque to screws. To ensure that torque is applied to the bit accurately, a clutch is used when traversing the cam. The timing of the application of the brake when the bit is rotating at high speeds and low speeds is required to be adjusted to traverse the lobe of the cam. The BLT-AY-61/BLT-AY-71 controller is designed to control the rotational speed of the driver over a large range of speeds from low to high, as well as to allow settings for torque up with DOWN trigger at low speeds and UP trigger at high speeds. Applying the brakes here at a high speed will result in the car stopping past the top of the mountain. The brakes are applied at a low speed here. - 16 -
Clutch Mechanism The clutch mechanism is described below. 1 Torque adjustment pressure Detection SW "OFF" Diagram of the mechanism that allows the driver to detect torque. Roller Movement to traverse cam Cam 2 Torque adjustment pressure Roller Detection SW "ON" Cam Movement to traverse cam If the speed when traversing the cam is high, the detection SW turns ON (before traversing the cam) and the brake is applied to the motor. 3 Torque adjustment pressure Detection SW "ON" Roller Movement to traverse cam If the speed when traversing the cam is low, the detection SW turns OFF (after traversing the cam) and the brake is applied to the motor. Cam 4 Detection SW "ON" Torque adjustment pressure By traversing the cam, torque is transferred accurately and the screw is completely tightened. Cam Roller Movement to traverse cam - 17 -
Input/Output Connections Internal Power / DC 24V Input/Output circuit layout Internal circuit The input circuit consists of a photo coupler. Drop the input terminal to GND level using an open collector. FOR input terminal RESET input terminal Same as above circuit layout 2WS input terminal Same as above circuit layout REV input terminal Same as above circuit layout COM input terminal GND Internal circuit FINISH output terminal The output circuit uses a dry contact; however, one side has a common GND. - 18 -
Relationship between RPM and Torque (BLF-2000 / BLF-5000) For the unloaded rotation speed, consider the value in the chart with the range of ± 10%. 11 steps switching Screwdriver BLF-2000* BLF-5000 Speed Setting 05 120 r.p.m RPM Max Torque Min Torque RPM Max Torque Min Torque 115 r.p.m 06 150 r.p.m 135 r.p.m 07 165 r.p.m 150 r.p.m 08 187 r.p.m 180 r.p.m 09 210 r.p.m 195 r.p.m 10 232 r.p.m 0.35 N m 0.03 N m 210 r.p.m 11 270 r.p.m 240 r.p.m 12 285 r.p.m 255 r.p.m 13 300 r.p.m 285 r.p.m 14 315 r.p.m 300 r.p.m 15 345 r.p.m 320 r.p.m 0.6 N m 0.8 N m 1 N m 0.3 N m 11 steps switching Screwdriver BLF-2000* BLF-5000 Speed Setting 20 690 r.p.m RPM Max Torque Min Torque RPM Max Torque Min Torque 660 r.p.m 21 720 r.p.m 690 r.p.m 22 750 r.p.m 720 r.p.m 23 780 r.p.m 750 r.p.m 24 810 r.p.m 780 r.p.m 25 825 r.p.m 0.35 N m 0.03 N m 810 r.p.m 26 870 r.p.m 840 r.p.m 27 975 r.p.m 940 r.p.m 28 975 r.p.m 940 r.p.m 29 975 r.p.m 940 r.p.m 30 975 r.p.m 940 r.p.m 1 N m 0.3 N m * BLF-2000 includes two torque control springs. The silver spring accessory is used for high torque measurement while the black spring attached to the main body is used for low torque measurement. Please refer to the reference table of output torque in the "Instruction Manual" for the screwdriver for automatic BLF brushless screwdriver. (Cautions) 1. RPM may vary due to differences between forward rotation and reverse rotation. The reference value is a rough guideline. 2. The listed RPMs were measured without load. In case Speed Setting is 27 or more, the actual RPMs may differ from the values in the table according to the loads. The torques were measured with our Torque meter (HP) and Fidaptor. 3. The values in above table may differ from the values observed in your environment. Please use the above values as a rough guideline. - 19 -
Relationship between RPM and Torque (BLF-7000 Series) For the unloaded rotation speed, consider the value in the chart with the range of ± 10%. 11 steps switching Screwdriver BLF-7000 / BLF-7000X BLF-7025X Speed Setting 05 150 r.p.m RPM Max Torque Min Torque RPM Max Torque Min Torque 07 210 r.p.m 1.1 N m 160 r.p.m 0.7 N m 120 r.p.m 06 180 r.p.m 140 r.p.m 08 240 r.p.m 180 r.p.m 09 270 r.p.m 210 r.p.m 10 300 r.p.m 230 r.p.m 11 330 r.p.m 250 r.p.m 12 360 r.p.m 280 r.p.m 1.5 N m 13 390 r.p.m 300 r.p.m 14 420 r.p.m 320 r.p.m 15 450 r.p.m 350 r.p.m 1.4 N m 2 N m 1 N m 11 steps switching Screwdriver BLF-7000 / BLF-7000X BLF-7025X Speed Setting 20 495 r.p.m RPM Max Torque Min Torque RPM Max Torque Min Torque 400 r.p.m 21 510 r.p.m 420 r.p.m 22 540 r.p.m 440 r.p.m 23 570 r.p.m 470 r.p.m 24 600 r.p.m 490 r.p.m 25 615 r.p.m 2 N m 0.7 N m 510 r.p.m 26 645 r.p.m 540 r.p.m 27 735 r.p.m 600 r.p.m 28 735 r.p.m 600 r.p.m 29 735 r.p.m 600 r.p.m 30 735 r.p.m 600 r.p.m 2.5 N m 1 N m (Cautions) 1. RPM may vary due to differences between forward rotation and reverse rotation. The reference value is a rough guideline. 2. The listed RPMs were measured without load. In case Speed Setting is 27 or more, the actual RPMs may differ from the values in the table according to the loads The torques were measured with our Torque meter (HP) and Fidaptor. 3. The values in above table may differ from the values observed in your environment. Please use the above values as a rough guideline. - 20 -
Timing Chart Table Note 1: If a pulse input is to be used for START and RESET, always use an input of 100 ms or more. Note 2: Set the interval between one START and the next START to 100 ms or more for the reading START settings. Note 3: Do not change the external input during torque up operations (impact). Note 4: Always control the input sequence in a single direction when switching between forward and reverse rotation. Impact setting value NO Start Type 2WS setting Timing Chart 01 Pulse Start U1 FOR Timing Chart 02 Pulse Start U3 FOR Timing Chart 03 Pulse Start d1 FOR Timing Chart 04 Pulse Start d3 FOR Timing Chart 05 Pulse Start U1 FOR Timing Chart 06 Pulse Start d1 FOR Timing Chart 07* U1 d1 REV Timing Chart 08* U1 d1 REV Timing Chart 09 Pulse Start U1 REV FOR Timing Chart 10* Pulse Start U1 FOR REV Timing Chart 11 Reading Start U1 FOR Timing Chart 12 Reading Start U3 FOR Timing Chart 13 Reading Start d1 FOR Timing Chart 14 Reading Start d3 FOR Timing Chart 15 Reading Start U1 FOR Timing Chart 16 Reading Start d1 FOR Timing Chart 17 Reading Start U1 REV FOR Timing Chart 18* Reading Start U1 FOR REV * The timing charts are applied to screwdrivers for counter-clock-wise for automatic BLF brushless screwdriver. Please note that they are not applied to standard types. - 21 -
Timing Chart 01 Start Type Impact setting value 2WS setting Pulse start U1 ーーー only FOR only Use Pulse input for the FOR input to rotate the driver Use Pulse input for the RESET input to stop the rotation of the driver FOR input RESET input *Use Pulse input of 100 ms or more FOR REV Freely rotate the bit to mesh with the screw Screw condition Torque up FINISH output 2WS input When the screw has been seated and torque up operation has started REV input At the next START when FINISH output is OFF At RESET when FIN- ISH output is OFF - 22 -
Timing Chart 02 Start Type Impact setting value 2WS setting Pulse start U3 ーーー only FOR only Use Pulse input for the FOR input to rotate the driver Pulse is input for the FOR input and the driver is rotated freely (if used for meshing the screw) Rotate stops with RESET FOR input RESET input *Use Pulse input of 100 ms or more FOR REV Screw condition Torque up FINISH output 2WS input Impact starts when the screw has been seated REV input On the 3rd impact when FINISH output is ON - 23 -
Timing Chart 03 Start Type Impact setting value 2WS setting Pulse start ー d1 ーー only FOR only Use Pulse input for the FOR input to rotate the driver Use Pulse input for the RESET input to stop the rotation of the driver FOR input RESET input *Use Pulse input of 100 ms or more FOR REV Freely rotate the bit to mesh with the screw Screw condition Torque up FINISH output 2WS input REV input When the cam is overcome and torque up operation has started At the next START when FINISH output is OFF At RESET when FIN- ISH output is OFF - 24 -
Timing Chart 04 Start Type Impact setting value 2WS setting Pulse start ー d3 ーー only FOR only Use Pulse input for the FOR input to rotate the driver Pulse is input for the FOR input and the driver is rotated freely (if used for meshing the screw) Rotate stops with RESET FOR input RESET input *Use Pulse input of 100 ms or more FOR REV Screw condition Torque up FINISH output 2WS input REV input Impact starts when the screw has been seated On the 3rd impact when FINISH output is ON - 25 -
Timing Chart 05 Start Type Impact setting value 2WS setting Pulse start U1 ーーー FOR only Use Pulse input for the FOR input to rotate the driver Use Pulse input for the RESET input to stop the rotation of the driver FOR input RESET input *Use Pulse input of 100 ms or more FOR REV Screw condition Torque up FINISH output 2WS input REV input Input 2WS before the FOR input - 26 -
Timing Chart 06 Start Type Impact setting value 2WS setting Pulse start ー d1 ーー FOR only Use Pulse input for the FOR input to rotate the driver Use Pulse input for the RESET input to stop the rotation of the driver FOR input RESET input *Use Pulse input of 100 ms or more FOR REV Screw condition Torque up FINISH output 2WS input REV input - 27 -
Timing Chart 07 Start Type Impact setting value 2WS setting ーーー U1 d1 REV only FOR input RESET input FOR REV Screw condition Torque up FINISH output 2WS input REV input The timing charts are applied to screwdrivers for counter-clock-wise for automatic BLF brushless screwdriver. Please note that they are not applied to standard types. - 28 -
Timing Chart 08 Start Type Impact setting value 2WS setting ーーー U1 d1 REV only FOR input RESET input FOR REV Screw condition Torque up FINISH output 2WS input REV input The timing charts are applied to screwdrivers for counter-clock-wise for automatic BLF brushless screwdriver. Please note that they are not applied to standard types. - 29 -
Timing Chart 09 Start Type Impact setting value 2WS setting Pulse start U1 ーーー only REV FOR FOR input RESET input *Use Pulse input t of 100 ms or more FOR REV Screw condition Torque up FINISH output 2WS input REV input - 30 -
Timing Chart 10 Start Type Impact setting value 2WS setting Pulse start ーー U1 ー only FOR REV FOR input *Use Pulse input of 100 ms or more RESET input FOR REV Screw condition Torque up FINISH output 2WS input REV input The timing charts are applied to screwdrivers for counter-clock-wise for automatic BLF brushless screwdriver. Please note that they are not applied to standard types. - 31 -
Timing Chart 11 Start Type Impact setting value 2WS setting Reading start U1 ーーー only FOR only FOR input RESET input FOR REV Freely rotate the bit to mesh with the screw Screw condition Torque up FINISH output 2WS input When the screw has been seated and torque up operation has started REV input At the next START when FINISH output is OFF At RESET when FIN- ISH output is OFF - 32 -
Timing Chart 12 Start Type Impact setting value 2WS setting Reading start U3 ーーー only FOR only Pulse is input for the FOR input and the driver is rotated freely (if used for meshing the screw) Rotate stops with RESET FOR input RESET input FOR REV Screw condition Torque up FINISH output 2WS input Impact starts when the screw has been seated REV input On the 3rd impact when FINISH output is ON - 33 -
Timing Chart 13 Start Type Impact setting value 2WS setting Reading start ー d1 ーー only FOR only FOR input RESET input FOR REV Freely rotate the bit to mesh with the screw Screw condition Torque up FINISH output 2WS input REV input When the cam is overcome and torque up operation has started At the next START when FINISH output is OFF At RESET when FIN- ISH output is OFF - 34 -
Timing Chart 14 Start Type Impact setting value 2WS setting Reading start ー d3 ーー only FOR only Rotate stops with RESET FOR input RESET input FOR REV Screw condition Torque up FINISH output 2WS input REV input Impact starts when the screw has been seated On the 3rd impact when FINISH output is ON - 35 -
Timing Chart 15 Start Type Impact setting value 2WS setting Reading start U1 ーーー FOR only FOR input RESET input FOR REV Screw condition Torque up FINISH output 2WS input REV input Input 2WS before the FOR input - 36 -
Timing Chart 16 Start Type Impact setting value 2WS setting Reading start ー d1 ーー FOR only FOR input RESET input FOR REV Screw condition Torque up FINISH output 2WS input REV input - 37 -
Timing Chart 17 Start Type Impact setting value 2WS setting Reading start U1 ーーー only REV FOR FOR input RESET input FOR REV Screw condition Torque up FINISH output 2WS input REV input - 38 -
Timing Chart 18 Start Type Impact setting value 2WS setting Reading start ーー U1 ー only FOR REV FOR input RESET input FOR REV Screw condition Torque up FINISH output 2WS input REV input The timing charts are applied to screwdrivers for counter-clock-wise for automatic BLF brushless screwdriver. Please note that they are not applied to standard types. - 39 -
- 40 -