Fisher Engineering 0 Gordon Drive, Rockland, Maine 08- www.fi sherplows.com 000 080 February, 00 Lit. No. 08, Rev. 0 BLADE AND OFF-TRUCK KIT XLS Snowplow Parts List A SUBSIDIARY OF DOUGLAS DYNAMICS, L.L.C.
Lit. No. 08, Rev. 0 February, 00
XLS BLADE... XLS OFF-TRUCK KITS... Headgear and A-Frame... Hydraulic Unit... 8 Cover Assembly... 0 Lift and Angle Rams... Hoses and Fittings... Electrical Components... Vehicle-Side Wiring Diagram -Port, -Plug Systems... Vehicle-Side Wiring Diagram -Port, -Plug Systems... Headlamp Kit... Lit. No. 08, Rev. 0 February, 00
Blade Components 8 0 0 0 8 * 8 * Does not include Retainer Bar (Item ) Lit. No. 08, Rev. 0 February, 00
000/080 XLS Blade Item Part Description Item Part Description 0 Bolt Kit, Urethane Edge 00 Label, Information (Warning) 0 Retainer Bar 0 Label, Identity STORM GUARD 0 Kit, Urethane Edge Assembly 00 Label, 8' 0', XLS (Does not include Retainer Bar) 0 Label, XLS Patent Numbers 0 Urethane Edge 08 Defl ector Kit Rubber, XLS 0 DS Blade Wing, XLS 08 Cutting Edge Kit ns 08 PS Blade Wing, XLS 000 / x -/8 Hex Shoulder Bolt G 0 /8 x Pin Kit 0 /- Hex Locknut GB 0 /8 x Pin Kit 08 / x -/ Pin 8 0 Wing Spring 8 0 Removable Spring Disk 0 Eyebolt Kit 0 Kit, Blade Guide Bracket 0 0 DS Blade Slide Box, XLS 0 Flexible Blade Guide Kit " ns 0 PS Blade Slide Box, XLS Label, Multiple Pinch Points 00 Wing Pin B0 Hydraulic Cylinder, Slide Box 0 Stop Bolt Kit ns B0 Combo Seal Kit, Cylinder B0 0 Base Angle 0 Wear Strip Wing Top K / x -/ Machine Pin w/cotter 08 Wear Strip Wing Bottom 0 Trip Spring ns Label, XLS Wings 0 Spring Bar ns 08 Decal, Splatter 0 Kit, Spring Assembly ns Label, XLS ID 8 0 XLS Blade ns = not shown G = Grade Lit. No. 08, Rev. 0 February, 00
Headgear and A-Frame Components 8 0 0 8 0 8 8 0 Lit. No. 08, Rev. 0 February, 00
XLS Headgear and A-Frame Components Item Part Qty Description Item Part Qty Description 8 Headgear 00 /8- x Hex Cap Screw G - Lift Arm Service Kit Yellow /8- Hex Locknut GB Nameplate Decal, MM 08 Kit, Pivot Bolt 8 Stop Link Kit 0 Kit, A-Frame 0 / x -/ Clevis Pin w/cotter 8 0 Kit, Stacking Stops Jack /8 OD x -/ Clevis Pin Kit K Bushing Kit ( bushings) 0 A8K Packet U-Bolt Assembly 8 8K / x -/8 Machine Pin Packet Spring/U-Bolt Kit 08 / x -/ Cotter Pin K /8 x Clevis Kit 0 8 Handle Link Arm Assembly K Cable Kit Label, MM Headgear 0 /8 Wire Rope Clip K Wire Cam Kit DS 88 Thimble, /8 Wire Rope K Wire Cam Kit PS K Clamp Loop Kit 8 Jack Lock -/ Round Flat Washer Compression Spring, / OD x -/ 8 K Step Pin Kit 8K Connecting Pin Kit K Handle Kit 8 Compression Spring, ID x -/ 0 00 /8- x Carriage Bolt G 8 8 x -/ Pin 0K x -/ Anchor Pin Packet w/cotter 0 /8 Flat Washer 0 x -/ Clevis Pin 0 0 /8 x Cotter Pin 00 / x -/ Cotter Pin K Stop Clip Kit 0 x -/ Clevis Pin HT Handle Cover Kit 8 Label SECURITY GUARD Link Arm ns Chain Bag ns = not shown G = Grade Lit. No. 08, Rev. 0 February, 00
Hydraulic Unit Components 8 8 0 0 Lit. No. 08, Rev. 0 8 February, 00
Hydraulic Unit XLS Item Part Qty Description Item Part Qty Description - Breather Pressure Control Valve SV08- w/nut - Reservoir Kit 8 Valve SV08- w/nut 0 0- x / Machine Screw Valve PC08-0 w/nut 0 /8 Plug NPTF Square 0 Quill Assembly /- Thread O-Ring -0 /-0 Socket O-Ring Boss Plug 8 Magnet K- -/ Relief Valve Kit Sets 0080 /-8 x -/ Hex Cap Screw G K- Cartridge 0 w/jam Nut 8 - Pump Kit Crossover Relief Valve 000 psi 8- Suction Filter 08 /-0 x Socket Cap Screw 0 O-Ring 0 ns 0 /-0 x / Hex Washer-Head 0 O-Ring Thread-Rolling Screw Pump Shaft Seal ns /-0 x / -Lobe Round Washer- 00K- Motor Assembly -/" Head Screw (Package of ) K- 8 Coil With Spade Terminals ns /-0 x /8 Hex Washer-Head Valve SVCV08-0 w/nut Thread-Rolling Screw K- Valve SV08-00 w/jam Nut O-Ring Service Kits K- Back-Up/O-Ring Kit (Does not - Seal Kit Valves SV08-0,,,, contain O-rings for cartridge valves.) 0,,, SVCV08-0 & PC08-0 8- Seal Kit Valves SV08-00, Seal Kit Crossover Relief Valve CV08-0, SF08-0 ns = not shown G = Grade Lit. No. 08, Rev. 0 February, 00
Hydraulic Unit Cover Assembly 8 Cover Assembly Item Part Qty Description Item Part Qty Description Top Retainer Ring 0 Cover Side 0 Bottom Retainer Ring Cover Side 0 /-0 x / -Lobe Round Washer- 8 0 Label, Information Head Screw (Package of ) 0 Label, Information Cover Side 0 ns Label, Identity Cover Side 0 ns Cable Tie " ns = not shown Lit. No. 08, Rev. 0 0 February, 00
Lift and Angle Ram Components 00K Ram Assembly -/ x 0 Item Part Qty Description 0 Cylinder 08K Split Bearing 8 Rod Assembly Spacer Gland Nut PolyPak Seal PolyPak Seal Kit Ram Assembly -/ x 0 Item Part Qty Description 0 Cylinder 08K Split Bearing 8 Rod Assembly Spacer Gland Nut PolyPak Seal PolyPak Seal Kit Hoses and Fittings To DS Wing Rod (inside) To DS Angle Ram To DS Wing Base (outside) To Lift Ram 8 To PS Angle Ram To PS Wing Rod (inside) To PS Wing Base (outside) Hoses and Fittings Item Part Qty Description Item Part Qty Description 88 /8 x 0 Hose w/fjic Ends Elbow 0 Long M O-Ring/MJIC /8 x Hose w/fjic Ends 8 Drain Cap, Flare Tube End M 8 /8 x Hose w/fjic Ends Orifi ce Kit / x 8 Hose w/fjic Ends ns 8 Hose Wrap, Polyethylene 8 /8 x Hose w/fjic Ends ns 00 /8- x Hex Cap Screw G Elbow 0 M O-Ring/MJIC ns B Label Hose Install Warning F = Female G = Grade M = Male or Metric ns = not shown Lit. No. 08, Rev. 0 February, 00
Electrical Components 8 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description Plow Control Harness Solenoid 8 - Plow Module 0 Cable Assembly 8" /-0 x /8 Hex Washer-Head 0 Plow Battery Cable Thread-Rolling Screw K- Motor Relay Kit ns 88K Cable Boot 0 /-0 x / Hex Washer-Head ns 8K Dielectric Grease (Package of ) Thread-Rolling Screw ns Fuse -amp Mini Automotive Plow Control Harness Solenoid Blade-Style (for Items and ) 08 Spacer Module Vehicle-Side Electrical Components * 0 Vehicle Battery Cable ns 8K Plug Cover * 88 Vehicle Control Harness * For diagram see Vehicle-Side Harness Diagram ns = not shown Lit. No. 08, Rev. 0 February, 00
Vehicle-Side Harness Diagram -Port, -Plug System To Snowplow Control RED To Switched Accessory Fire Wall Factory Vehicle Harness Battery BLK Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps RED Park/Turn Lamps Vehicle Battery Cable BAT -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 08, Rev. 0 February, 00
Vehicle-Side Harness Diagram -Port, -Plug System To Snowplow Control To Switched Accessory RED Battery RED Factory Vehicle Harness BLK Vehicle Battery Cable Adapter Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps Vehicle Control Harness.-Amp Fuse (Control) -Amp Fuse (Park/Turn) Fire Wall Vehicle Lighting Harness (-Pin) BAT Short Plug-In Harness Isolation Module Factory Vehicle Harness Long Plug-In Harness Lit. No. 08, Rev. 0 February, 00
Headlamp Kit 8 8800- Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 880- Headlamp Service Kit DS Park/Turn Bulb (Trade No. NAK) ns 880- Headlamp Service Kit PS 880 H Headlamp Bulb Service Kit 880- Rear Cover Kit (fi ts or screw) 8808- Cover Screws Service Kit ( screws) 880 Mounting Hardware Kit 8 8K Harness Service Kit 880 Park/Turn Socket Service Kit ns = not shown Lit. No. 08, Rev. 0 February, 00
Copyright 00 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of Fisher Engineering. Authorization to photocopy items for internal or personal use by Fisher Engineering outlets or snowplow owner is granted. Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Fisher Engineering offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, L.L.C.: FISHER, Insta-Act, Minute Mount, SECURITY GUARD, STORM GUARD, XLS. Printed in U.S.A. Lit. No. 08, Rev. 0 February, 00