BDI s Integrated Waste to BioFuels Concept ROMENVIROTEC 29.02.2012 Hrvoje Milošević www.bdi-bioenergy.com
Content Introduction BDI BioEnergy International AG Waste to BioDiesel Solutions UCO to BioDiesel Animal Fat to BioDiesel Waste Oils & Fats to BioDiesel Waste to Biogas Solution Integrated Waste to BioFuels Concept Summary 2
BDI Group structure BDI do Brasil UIC GmbH Enbasys GmbH M&R Holding AG VTU Holding GmbH 100% 100% 100% 26% 25% BDI & Tecnal (Joint Venture) M&R Automation GmbH M&R Industrial Solutions GmbH AutomationX GmbH eposc process optimization GmbH Alicona Imaging GmbH VTU Engineering GmbH Deutsche VTU- Engineering GmbH VTU Engineering Italia Srl VTU Technology Technologieentwicklungsges.mbH VTU Energy GmbH Proionic GmbH Excellence Gesellschaft für Wertschöpfung mbh 3
BDI Headquarter & foreign representations BDI - BioEnergy International AG Parkring 18 A-8074 Grambach/Graz Austria / Europe www.bdi-bioenergy.com 4
Business Activities Consulting Research & Development Engineering Construction Commissioning & Start-up After Sales Service & Plant RetroFit Services 5
R&D Activities since early 80s Own on site research center for big scale testing since 2003 With fully equipped labs & testing hall Intensive and longlasting cooperation with several universities (since 1991) Active membership 6
BDI Multi-Feedstock BioDiesel Production Process Feedstock BioDiesel production BioDiesel use Fresh vegetable oils Animal fats BDI-MF-Process Used frying oil, trap grease 7
31 + 3 BDI Reference Plants since 1991 worldwide 8
Case 1: Used Cooking Oil (UCO) to BioDiesel 9
Used Cooking Oil (UCO) to BioDiesel 1994 ECODRIVE-Project with City Government of Graz Collection: Buckets for households Containers for restaurants McDonalds Austria (~170 restaurants) Production: BDI-plant with 16.000 t/y capacity SEEG - Agricultural Cooperative Local energy independency (+ biogas plant & wood chip burner) Customers: Public buses in Graz (140 buses, B100) Carrier Trucks of McDonalds Austria Public gas stations UCO BioDiesel 10
Used Cooking Oil (UCO) to BioDiesel Safe disposal of a hazardous waste (UCO) 200 t/a less UCO in Graz public sewage system Saving maintenance cost for public sewage system Reduction of CO 2 -emission in Graz ( 7.000 t/y) and other emissions (e.g. 50% less soot) Savings through exhaust gas emission reduction World energy globe award 2001 Savings through reduced fuel cost Local Job creation World climate star award 2002 11
24 BDI Reference Plants using UCO 12
Case 2: Animal Fat to BioDiesel 13
Animal Fat to BioDiesel 1998 / US 2001 / D 2005 / UK 1 st Multi-feedstock plant world-wide for the production of BioDiesel from animal fat 1 st MF-plant in Europe for BioDiesel from animal fat, 1 st Prion-Testing by Saria & Frauenhofer Institute IME 1 st Demonstration plant of the EU Commission for production of BioDiesel from animal fat (50.000 to/y) 2005 / EU Commission Regulation (EC/92/2005): BDI BioDiesel Process as a method for safe disposal of Category 1 Animal by-products. 14 14
High-risk Animal Fat (Cat.1) BDK BioDiesel Kärnten / A Line 1: 25,000 to/y Argent Energy / UK 50,000 to/y DAKA / DK 50,000 to/y 15
Case 3 and 4: Waste Oils & Fats to BioDiesel 16
Waste Oils & Fats to BioDiesel - PFAD 2010 BioDiesel Amsterdam, Netherlands Type: MF 100+ Capacity: Scope of Delivery: Owner: Feedstock: 100.000 t/y 30 mio USgal/y Overall planning, delivery incl. start-up BioDiesel Amsterdam UCO, Animal Fat, PFAD (Palm Fatty Acid Distillate) By-products: Glycerine (80%), Fertilizer (min. 80% concentration) 17
Waste Oils & Fats to BioDiesel Trap Grease 2012 1 st BioDiesel plant world-wide from Trap Grease Hong Kong Type: Capacity: Feedstock: MF100+ + fat preparation + waste water treatment plant 100.000 t/y 30 mio US gal/y Trap Grease, UCO, Animal Fat, PFAD 18
Case 5: Waste to BioGas Solution 19
Waste to BioGas The world market leader in BioDiesel Multi-Feedstock Technology is now also offering enbasys-enbaferm Multi-Feedstock BioGas Technology Substrate Management (Waste Treatment) ENBAFERM Anaerobic Digestion BioGas Treatment Energy Conversion ENBAAIR Digestate (Waste Water) Treatment 20
Industrial Organic Waste 21
Substrate Management Transports Bunker Crushing Separation Sand removal Mazeration Pasteurization 22
Substrate Management ENBASEP 23
Waste to BioGas Advantages of enbasys-enbaferm BioGas technology Highly reliable & stable - accepting changing feedstock Fully automated production with low operating cost Up to 3 times more throughput compared to conventional systems No need of costly co-substrates, such as slurry or chemicals Compact in size - easy integration in industrial plants 24
Waste to BioGas Municipal organic waste to energy Largest plant in Europe (Italy) Technical details: Feedstock: organic fraction of municipal solid waste (OFMSW), food industry waste, slaughter house waste, biofuel residues Input: 105.000 ton/y Fermenter system: 2 x 2900m 3, loading rate 13 kg COD/m 3 Output: Biogas: 1.450 Nm 3 /h (59% CH 4 ) Electricity: 3,4 MW el (27 GWh/y) Purified Water: 43.827 m 3 /y Fertilizer: 47.173 m 3 /y 25
Future Case 6: Integrated Waste to BioFuels Concept 26
BDI s Integrated Waste to BioFuels Concept Feedstock / Input Waste to BioFuels Product / Output Rendering Industry Animal fat High Protein Fraction Pasy Liquid DAF Dissolved Air Flotation Sludge Blood, Intestines Food Industry Trap Grease Used Cooking Oil Food Waste BioFuel Industry DGS Distillers Grain with Solubles Crude Glycerin Brewing Industry Spent Grains Surplus Yeast Multi-Feedstock BioDiesel Plant Fat Preparation BioDiesel Production Distillation Multi-Feedstock BioGas Plant Substrate Management BioGas Production BioGas Purification (residues and waste water) (waste water) (residues and waste water) (digestate) BioDiesel EN 14214 Glycerin Fertilizer BioGas Agricultural Industry Chicken Litter Manure Waste Management Organic Fraction MSW Catering Waste Digestate Treatment Biological Waste Water Treatment Membrane-based Process Ammonia Recovery Pure Water Fertilizer Ammonia 27
BDI s Integrated Waste to BioFuels Concept 28
Summary 2 nd generation BioDiesel combines safe waste disposal with production of environmental friendly biofuel no food vs. fuel discussion! Proven waste-to-biofuel technologies for most difficult feedstock (Trap Grease, PFAD,...) available BioGas with highest efficiency out of MSW and other industrial waste Utilization of synergies with combined solutions (e.g. BioDiesel & BioGas production) 29
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