Compact digital positioner for pneumatic control valves. Positioner can be integrated into valve actuator (no external moving parts for stroke feedback) Wide range of strokes 0. to. inches ( 8 mm) No steadystate air consumption Selfadapting to valve actuator Configuration and diagnostic functions by PCsoftware Not sensitive to vibrations Protection class IP65 Available with ASI control Instrument air not required (filtration to 0µm) Also available for the unse in ExZone Available with integrated process controller Also for quarterturn actuators (single acting or double acting) ATEXVersions: II G Ex ia IIC T/T4 for Type 8049Ex II G Ex ia IIC T/T4 for Type 8049Ex0 ATEX Technical Information, standard versions Version 80494* 8049* 8049ASI Nominal stroke 0.. inch 0.. inch 0.. inch Voltage of the working resistance.5 V (75Ω@0mA) 6.5 V (5Ω@0mA) Supply air max. 85 psi max. 85 psi max. 85 psi Air consumption* 40 Nl/min 4 Nl/min 40 Nl/min Leakage < 0,6 Nl/h Ambient temperature 4 up to 67 F 4 up to 67 F 4 up to 67 F Control signal 0/4 0 ma Single Slave, Slave 4 0 ma opt. 0 0 V Profil S 7..4 Auxiliary energy, electric 4 VDC max 0 W none supply with ASI Adjustment of stroke and zero point selflearning Internal air consumption none Configuration with PCSoftware Air quality according ISO 857: max. particle size and density: Class 5 Class Class 5 oil content Class 4 Class Class 4 pressure dew point Class Class Class min. 0K (6 F) under ambient temperature Actuation gas Mounting to control valve Pressure supply port Protection class acc. DIN 40050 * at 7 psi pilot pressure compressed air or non flammable gases (nitrogen, CO, ) standardized mounting kits (also with optical position indicator) G /8" NPT IP 65 Schubert & Salzer Inc., 460 Corporate Drive N.W., Suite 00 Concord, NC 807, Ph.: (704) 789 069, Fax: (704) 79 978 info@schubertsalzerinc.com, www.schubertsalzerinc.com
Technical Information, exversions Version 8049Ex 8049Ex0 Nominal stroke 0.. inch 0.. inch Voltage of the working resistance 4 V (700 Ohm@0mA) 4 V (700 Ohm@0mA) Supply air max. 85 psi max. 85 psi air performance (@7psi) Leakage Adjustment of stroke and zero point Internal air consumption Configuration Air quality according ISO 857: max. particle size and density oil content pressure dew point Actuation gas Mounting to control valve Pressure supply port Protection class acc. DIN 40050 General information concerning explosionproofing Product type test certificate BVS 08 ATEX E54 BVS 08 ATEX E54 ATEX specification II G Ex ia T/T4 II G Ex ia T/T4 Product type test certificate IECEx BVS.0060 IECEx BVS.0060 IEC specification Ex ia IIC T/T4 Gb Ex ia IIC T/T4 Ga Temperature ranges T4: Tamb = 0 04 F T4: Tamb = 0 04 F T: Tamb = 0 67 F T: Tamb = 0 67 F Information concerning explosionproofing max. Input voltage Ui = DC 0V Ui = DC 0V max. Input current Ii = 00mA Ii = 00mA max. Input power Pi = 6mW Pi = 6mW max. Interior capacity Ci = insignificant Ci = insignificant max. Interior inductance Li = insignificant Li = insignificant Materials Standard version Combination possibilities 0 Nl/min. < 0,6 Nl/h selflearning none with PCSoftware Class Class Class min. 0K (6 F) under ambient temperature compressed air or non flammable gases (nitrogen, CO, ) standardized mounting kits (also with optical position G /8" NPT IP 65 Version "ground plate in stainless steel" Version "completely stainless steel" Positioner housing Vestamid (electroconductive) Vestamid (electroconductive) stainless steel Ground plate Aluminium, KTLcoated stainless steel stainless steel 80494 (4wire) version V5 8049 (wire) version V7 8049Ex (exversion) version V 8049IPC with integrated process controller Standard body x x x x Ground plate in stainless steel x x x x Positioner completely in stainless steel x x x Positioner for part turn actuator single acting x x x x Positioner for part turn actuator double acting x x positioner for 50 mm stroke x x Feed back module RM x Feed back module RM x Feed back module RM4 x gauge block x x x x /9
Positioner with integrated PIDprocess controller module Compact solution for local controlling tasks Suitable for fast controlled systems due to a short cycle time (only 50 ms) Internal or external set point value possible LEDdisplay easy to read Analog inputs and Pt00 Configurable as P, PI, PD and PIDcontroller Class of protection IP 65 Supply voltage Sample rate Control variable Set point value Input filter control variable Alarm output Capacity alarm output Control mode Ambient temperature 4 up to 67 F Protection class IP65 4 VDC /0 %, 50 ma, max. (with positioner) 50 ms Pt00 0/4..0 ma over keyboard or 0/4...0 ma, 0/...0 V OFF: 0 ms, (Pt00: 00 ms) ON: 800 ms absolute direct/inverse, relative direct/inverse, Band direct/inverse max. 4 VAC or DC, max. 70 ma P (with working point y 0 ), PD (with working point y 0 ), PI, PID Connection example Pt00 Positioner 8049 IPC Pt00 screw terminals B (IPCPlate) screw terminals A (PositionerPlate) 4V DC U I 0/4... 0mA max 4V AC/DC 4 Alarm 4 # external set point output 5 5 max 70mA 6 7 6 7 Connection examplel masensor Positioner 8049 IPC screw terminals B (IPCPlate) screw terminals A (PositionerPlate) 4V DC U I 0/4... 0mA 4 5 external set point Alarm output 4 5 max 4V AC/DC max 70mA # I 0/4... 0mA 6 7 6 7 /9
Accessories Analogue feedback modules Feedback on current valve position Feedback signal does not require calibration Easy to retrofit Analogue feedback module RM Feedback for 4 wire design electrically isolated limit signal transmitters Limit signal transmitters freely adjustable (000%) with potentiometer Binary input 4V Technical Information Supply voltage 4V DC (±0%) Output signal 4 0 ma Max. adm. working resistance < 700 Ohm Temperature range 4...67 F Limit signal transmitters pieces Switching range adjustable 000% Switching capacity of the limit sign.trans. 4V AC/DC, 70mA Switching hysteresis ca..5% Feedback module RM Feedback for 4 wire design limit signal transmitters according NAMUR (EN6094756) Limit signal transmitters freely adjustable (000%) with software DeviceConfig Technical Information Output signal 4 0 ma Internal load < 7,6V (80 Ω) Temperature range 4...67 F Limit signal transmitters pieces Switching range adjustable 000% Switching hysteresis ca..5% Feedback module RM4 Feedback for wire design limit signal transmitters according NAMUR (EN6094756) Limit signal transmitters freely adjustable (000%) with software DeviceConfig Technical Information Output signal 4 0 ma Internal load < 8V (400 Ω) Temperature range 4...67 F Limit signal transmitters pieces Switching range adjustable 000% Switching hysteresis ca..5% 4/9
Accessories Gauge Block Gauge block between positioner and connection block Pressure range 0 87 psi (0 6 bar) Easy field retrofit optical position indication for quarterturn actuators Housing Versions Standard version Completely stainless steel Ground plate in stainless steel 5/9
Basic design dig. positioner 80494 (version 5) dig. positioner 8049 dig. positioner 8049Ex dig. positioner 8049Ex0 quote only if required 8049/ S 4P5 P7 EP 0P For acutator single acting double acting Air delivery low standard high Body aluminium / plastic 0 stainless steel ground plate body in stainless steel Electropneumatic connection cable bushing x M6x,5 0 NPTthread /" plug connection Mx, 5pin Pneumatic connection G /8" 0 NPT /8" Position measuring linear potentiometer without sensing pin linear potentiometer with standard sensing pin (L=,9") linear potentiometer with curtated sensing pin (L=,7") rotary potentiometer for semirotary drive EMVgalvanic separating module for exterior path sensor Optical indicator without indicator indicator disc for sensing pin in PA indicator disc for sensing pin in metal rotation angle indicator Auxiliary module without auxiliary module intelligent feedback modul RM with two limiting value encoders intelligent feedback modul RM with two limiting value encoders according NAMUR IPCprocess controller ASI Accessories without accessories 0 gauge bloc single acting, scaling in bar and PSI optical position indicator for rotating actuators Further details special design (quote only if required) positioner montage (only for the manufacturer) Settings standard settings on customer request Special design without separated version incl. exterior path sensor for lift drive special design for ex zone (dust) 6/9 L S H 0 G 0 0 C A S M
Dimensions For linear actuators 4,5 0, 0,08 0,94 A P NPT/8",9 4,76,,56,6 For quarterturn actuators 4.5" /" NPT 0.69" Y only at doubleacting version.0".0" Y P /8" NPT 0.98" 5." 7/9
ConfigurationSoftware DeviceConfig SetupParameters Adjustment of control parameters (input signal, stroke limitation, closing function, control hysteresis, valve function, etc.) Flow Characteristic Adjustment of flow and display of various flow related functions. 8/9
ConfigurationSoftware DeviceConfig Diagnostic data Informations of valve stroke,running time, soft and hardwareversions, achieved temperature and stroke levels, error messages, number of cycles, operating hours... application example Positioner 8049 top mounted on GSControl Valve Model 80 Positioner 8049 top mounted on Aseptic Right Angle Control Valve Model 60 with stainless steel body Text and pictures are not binding. We reserve the right, to alter the equipment. Data sheet 8049usa/Version: 09.0.08 9/9