Engine Cylinder head Refer to procedure Note: Engine; Service and Repair; Disassembly and Assembly Refer to procedure Note: Engine; Service and Repair; Disassembly and Assembly Head bolt reuse/replace Reuse Intake manifold 25 Nm No sequence provided Camshaft bearing cap Refer to procedure Note: Engine; Service and Repair; Disassembly and Assembly Refer to procedure Note: Engine; Service and Repair; Disassembly and Assembly Refer to procedure Note: Engine; http://www.alldatapro.com/alldata/pro~v458826182~c36090~r0~od~n/0/86372027/89376243/89376244/89376247/34853741/100411974/34853743/34856139 1/10
Main bearing cap Service and Repair; Disassembly and Assembly Rod bearing cap 44.6 Nm Crankshaft pulley 127 Nm Flywheel 72 Nm Criss cross pattern Drive plate 72 Nm Criss cross pattern Oil pump 6.4 Nm manifold No spec provided No sequence provided Water pump First/Second 12 Nm/12 Nm General Specifications Engine Type Horizontally opposed, liquid cooled, 4 cylinder, 4 stroke gasoline engine Valve arrangement Belt driven, double overhead camshaft, 4 valve/cylinder Bore x Stroke 92 x 75 http://www.alldatapro.com/alldata/pro~v458826182~c36090~r0~od~n/0/86372027/89376243/89376244/89376247/34853741/100411974/34853743/34856139 2/10
Displacement Compression ratio Compression pressure (at 200 300 rpm) Number of piston rings Intake valve timing Closing valve timing Closing Valve Idling speed Note: [At neutral position on MT, or "P" or "N" position on AT] A/C switch ON No load A/T A/C switch ON Firing order 1,994 cm3 8.0 981 1,177 kpa Pressure ring: 2, Oil ring: 1 Opening 50 deg ABDC Opening 7 deg ATDC Intake 0.25 +/ 0.02 No load M/T 800 +/ 150 rpm 750 +/ 100 rpm 825 +/ 150 rpm 1 > 3 > 2 > 4 10 deg BTDC 53 deg BBDC 0.20 +/ 0.02 750 +/ 100 rpm http://www.alldatapro.com/alldata/pro~v458826182~c36090~r0~od~n/0/86372027/89376243/89376244/89376247/34853741/100411974/34853743/34856139 3/10
Ignition timing Belt tensioner adjuster Belt tensioner Tensioner bush I.D. Clearance between spacer and bush Side of spacer 12 deg +/ 3 deg/750 rpm Protrusion of adjuster rod Spacer O.D. 18.0 18.08 0.175 0.81 5.2 6.2 17.955 17.975 0.025 0.125 0.2 0.55 Camshaft Bend limit 0.020 Thrust Cam lobe height Intake Cam lobe height Journal O.D. Center rear 0.10 46.15 46.05 Front 29.946 29.963 0.015 0.070 46.25 46.36 46.15 46.25 37.946 37.963 http://www.alldatapro.com/alldata/pro~v458826182~c36090~r0~od~n/0/86372027/89376243/89376244/89376247/34853741/100411974/34853743/34856139 4/10
Oil 0.037 0.072 0.10 Cylinder head Surface warpage limit 0.05 Surface grinding limit 0.3 Standard height 127.5 Valve seat Refacing angle 90 deg Contacting width Intake 1.0 1.7 Contacting width 1.5 2.2 Valve guide Inner diameter 6.000 6.012 Protrusion above head 12.0 12.4 Valve Head edge thickness Intake 1.2 0.8 Head edge thickness 1.5 0.8 Stem diameter Intake 5.950 5.965 5.945 5.960 http://www.alldatapro.com/alldata/pro~v458826182~c36090~r0~od~n/0/86372027/89376243/89376244/89376247/34853741/100411974/34853743/34856139 5/10
Stem oil Intake 0.040 0.067 0.035 0.062 Stem oil 0.15 Overall length Intake 104.4 104.7 Valve spring Free length 44.67 Squareness Tension/spring height 2.5 deg, 2.0 220.7 +/ 15.7 N /36.0 510.9 +/ 25.5 N /26.6 Cylinder block Surface grinding limit Cylinder bore B Surface warpage limit Note: (Mating with cylinder head) 0.1 A 91.995 92.005 0.05 92.005 92.015 Taper 0.015 Out ofroundness 0.050 0.010 0.050 http://www.alldatapro.com/alldata/pro~v458826182~c36090~r0~od~n/0/86372027/89376243/89376244/89376247/34853741/100411974/34853743/34856139 6/10
Piston 0.010 0.030 0.050 Enlarging (boring) limit 0.5 Piston Outer diameter A 91.985 91.995 B 91.975 91.985 0.25 Oversize 92.225 92.235 0.50 Oversize 92.475 92.485 Piston pin Standard between piston pin and hole in piston 0.004 0.008 0.020 Degree of fit Piston pin must be fitted into position with thumb at 20 deg C Piston ring Piston ring gap Top ring 0.20 0.35 1.0 Second ring 0.35 0.50 1.0 Oil ring 0.20 0.70 1.5 http://www.alldatapro.com/alldata/pro~v458826182~c36090~r0~od~n/0/86372027/89376243/89376244/89376247/34853741/100411974/34853743/34856139 7/10
Clearance between piston ring and piston ring groove Top ring 0.040 0.080 0.15 Second ring 0.030 0.070 0.15 Connecting rod Bend twist per 100 in length 0.10 Side 0.070 0.330 0.4 Connecting rod bearing Oil 0.020 0.046 0.05 Thickness at center portion 1.492 1.501 0.03 1.510 1.513 0.05 1.520 1.523 0.25 1.620 1.623 Connecting rod bushing Clearance between piston pin and bushing 0 0.022 0.030 Crankshaft Bend limit 0.035 Crank pin and Out of 0.020 or http://www.alldatapro.com/alldata/pro~v458826182~c36090~r0~od~n/0/86372027/89376243/89376244/89376247/34853741/100411974/34853743/34856139 8/10
crank journal roundness less Grinding limit Crank pin outer diameter 0.03 0.05 0.25 Crank journal outer diameter #1, #3, #5 0.03 0.05 0.25 Crank journal outer diameter #2, #4 0.03 0.05 0.25 Thrust Oil 0.25 47.954 47.970 47.934 47.950 47.734 47.750 59.962 59.978 59.942 59.958 59.742 59.758 59.962 59.978 59.942 59.958 59.742 59.758 0.25 47.984 48.000 59.992 60.008 59.992 60.008 0.030 0.115 0.010 0.030 http://www.alldatapro.com/alldata/pro~v458826182~c36090~r0~od~n/0/86372027/89376243/89376244/89376247/34853741/100411974/34853743/34856139 9/10
0.040 Crankshaft bearing Crankshaft bearing thickness #1, #3 1.998 2.011 0.03 2.017 2.020 0.05 2.027 2.030 0.25 2.127 2.130 Crankshaft bearing thickness #2, #4, #5 2.000 2.013 0.03 2.019 2.022 0.05 2.029 2.032 0.25 2.129 2.132 http://www.alldatapro.com/alldata/pro~v458826182~c36090~r0~od~n/0/86372027/89376243/89376244/89376247/34853741/100411974/34853743/3485613 10/10