MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles Go to MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles web page Operator s Manual M3493
Important MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO CONTAMINATION OF THE MATERIAL; USER S FAILURE TO INSPECT, MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS CONTAINED HEREIN. MARTIN ENGINEERING S LIABILITY SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF EQUIPMENT SHOWN TO BE DEFECTIVE. Observe all safety rules given herein along with owner and Government standards and regulations. Know and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources - Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule. The following symbols may be used in this manual: DANGER! Danger: Immediate hazards that will result in severe personal injury or death.! WARNING Warning: Hazards or unsafe practices that could result in personal injury.! CAUTION Caution: Hazards or unsafe practices that could result in product or property damages. IMPORTANT Important: Instructions that must be followed to ensure proper installation/operation of equipment. NOTE Note: General statements to assist the reader.
Section Table of Contents List of Figures................................................................... ii List of Tables.................................................................... ii Introduction..................................................................... 1 General...................................................................... 1 References................................................................... 1 Impact Cradle Materials......................................................... 1 Safety....................................................................... 1 Materials Required............................................................. 1 Before Installing Impact Cradles..................................................... 2 Installing Impact Cradles........................................................... 3 Measuring Location............................................................ 3 Installing Impact Bars.......................................................... 4 After Installing Impact Cradle....................................................... 9 Maintenance..................................................................... 10 Troubleshooting/Installation Checklist................................................ 11 Part Numbers.................................................................... 13 Page Table of Contents i MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
List of Figures & Tables List of Figures Figure Title Page 1 Measuring for MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles 3 2 Installing MARTIN GUARDABELT Light-Duty/Medium/Duty Impact Cradles.... 5 3 MARTIN GUARDABELT Light-Duty Impact Cradle Assembly, P/N 36010-XXX......................................................... 14 4 MARTIN GUARDABELT Medium-Duty Impact Cradle Assembly, P/N 36318-XXX......................................................... 17 5 MARTIN GUARDABELT Medium-Duty Impact Cradle Assembly with 5 ft. bars, P/N 36516-XXX......................................................... 21 6 Conveyor Products Warning Label, P/N 23395................................. 25 List of Tables Table Title Page I II III IV MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles Materials and Specifications............................................... 1 Part Numbers and Quantities, MARTIN GUARDABELT Light-Duty Impact Cradle................................................. 16 Part Numbers and Quantities, MARTIN GUARDABELT Medium-Duty Impact Cradle.............................................. 19 Part Numbers and Quantities, MARTIN GUARDABELT Medium-Duty Impact Cradle with 5 ft. bars.................................. 23 ii MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Introduction General References Impact Cradle Materials The MARTIN GUARDABELT Light-Duty and Medium-Duty Impact Cradles are layered, shock-absorbing conveyor belt transfer point products engineered for use in bulk solids handling industries. The following documents are referenced in this manual: American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources - Minimum Safety Requirements, American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018. Federal Register, Volume 54, Number 169, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule, Department of Labor, Occupational Safety and Health Administration (OSHA), 32nd Floor, Room 3244, 230 South Dearborn Street, Chicago, IL 60604. Materials and specifications for the MARTIN GUARDABELT Light- Duty and Medium-Duty Impact Cradles are shown in Table I. Introduction Table I. MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles Materials and Specifications Characteristics Bar With UHMW Top MSHA-Accepted for NA Underground Use Coefficient of Friction 0.5 Service Temperature -20 to 140 F (-29 to 60 C) Bar Construction Bearing Layer Absorption Layer T-Slot Fasteners UHMW Polyethylene 50-Durometer SBR Rubber Aluminum 0.5-in. dia. T-Bolts Safety Materials Required All safety rules defined in the above documents and all owner/employer safety rules must be strictly followed when working on this equipment. Only standard hand tools are required to install and service this equipment. 1 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Before Installation Before Installing Impact Cradles 1. Inspect shipping container for damage. Report damage to delivery service immediately and fill out delivery service s claim form. Keep any damaged goods subject to examination. 2. Remove MARTIN GUARDABELT Impact Cradle from shipping container. Equipment in container should include the following: MARTIN GUARDABELT Light-Duty or Medium-Duty Assembly Two Conveyor Products Warning Labels, P/N 23395 3. If anything is missing or damaged, contact Martin Engineering or a representative. 4. Make sure belt is centered on conveyor. WARNING! Before installing equipment, turn off and lock out/tag out energy source to conveyor and conveyor accessories. 5. Turn off and lock out/tag out energy source according to ANSI standards (see References ). WARNING! If equipment will be installed in an enclosed area, gas level or dust content must be tested before using a cutting torch or welding. Using a cutting torch or welding in an area with gas or dust may cause an explosion. 6. If using a cutting torch or welding, test atmosphere for gas level or dust content. Cover conveyor belt with fire retardant cover. 7. If not already present, install an impact idler 1 in. (25 mm) ahead of and 1 in. (25 mm) behind MARTIN GUARDABELT Impact Cradle location. 8. Remove any unnecessary idlers. (The MARTIN GUARDABELT Impact Cradle can replace up to four impact idlers.) 2 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Installing Impact Cradles 1 (25) Center 1 (25) Installation.75 (19).375 (9) Belt Travel Tapered end of bar Figure 1. Measuring for MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles Measuring Location 1. See Figure 1. Make sure chute walls and/or wear liners are correct distance above belt as shown. If necessary, modify chute walls and/or wear liners. 2. Mark center of loading point on stringer; both sides of belt. 3. Install an idler 1 in. (25 mm) before and 1 in. (25 mm) after MARTIN GUARDABELT Impact Cradle. 4. Measure and align either first cross-support beam or second cross-support beam from tail pulley with center of loading point. 3 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Installation Installing Impact Bars 1. Slide cross-supports under belt in pre-determined location and align with marks. 2. Make sure base weldment cross-supports are perpendicular to belt, or bars will wear unevenly and maintenance will be difficult. Make sure center bars are centered below belt and are parallel to belt travel. 3. Make sure distance from top of center bar to bottom surface of belt measures 1/2 in. (12 mm) maximum for troughed belts and 1/4 in. (6mm) for flat belts (see Figure 2). If distance is greater than this, add shims under base weldment to raise impact cradle to height of adjacent idlers. (Shim Kit, P/N 34163 is available from Martin Engineering.) If distance is less than this, contact Martin Engineering or a representative. 4. For troughed belts, make sure clearance between belt and wing section is 1/2 in. (13 mm) where wing section meets base and tapers to no clearance between belt and wing section at outside edge (as shown in Figure 2). NOTE Martin Engineering recommends bolting rather than welding base weldment to stringers for easier accessibility and maintenance. 5. Bolt or weld base weldment to stringers as follows: a. If bolting, drill or cut 9/16-in. holes in stringers through mounting holes in feet of base weldment cross-supports. Install hex head cap screw, flat washer, compression washer, and hex nut (Figure 2) in each hole to secure base weldment to stringers. b. If welding, clean stringer of rust and dirt. Then stitch weld I-beams to stringers. 6. If removed for installation, install impact bars and/or wing section(s). 4 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
C D B A *1/2 in (13 mm) Installation E A. GAB Bar w/ Aluminum Track B. Bar Holder C. Wing Support Plate D. Hex Head Cap Screw Flat Washer Compression Washer Hex Nut E. Left Wing Angle * 1/4 in. (6 mm) for flat belts Figure 2. Installing MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles 7. Measure the distance from the idler to the first cross member bolt. Verify the dimensions and tighten the bolt into place. (Refer to Figure 3 for MARTIN GUARDABELT Light-Duty Impact Cradle dimensions and Figure 4 for MARTIN GUARDABELT Medium-Duty Impact Cradle dimensions.) 5 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Installation 8. Measure between cross support channels. Make sure the cross-support is square. 9. Tighten bolts. 10. Repeat for remaining cross support channels. Belt Travel 11. Install impact bars. Tapered ends of bars must be located as shown. 12. Line bolts up with slots and repeat for remaining cross sections. Tighten bolts. 13. Repeat for additional center bars. 6 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Installation 14. Bolt wings in the correct holes but do not tighten. 15. Bolt on the fine tune adjustment angle but do not tighten. 16. Bolt on the eccentric angle adjuster but do not tighten. NOTE Proper hole selection is important in obtaining the desired troughing angle (e.g., 20, 35, 45 ). 17. Install impact bars on wings. 7 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Installation 18. Rotate fine adjustment cam until wing bars are touching belt. 19. Tighten bolts. 20. Repeat steps 9 19 for opposite side. 8 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
After Installing Impact Cradle IMPORTANT Read entire section before beginning work. 1. Thoroughly wipe outside chute walls clean above MARTIN GUARDABELT Impact Cradle on both sides of chute. Place a Conveyor Products Warning Label (P/N 23395) on each chute wall visible to belt operator. After Installation WARNING! Failure to remove tools from installation area and conveyor belt before turning on energy source can cause serious injury to personnel and damage to belt. 2. Remove all tools and fire retardant cover from installation area and conveyor belt.! DANGER Do not touch or go near conveyor belt or conveyor accessories when conveyor belt is running. Body or clothing can get caught and pull body into conveyor belt, causing severe injury or death. 3. Turn on conveyor belt. WARNING! Before adjusting impact cradle, turn off and lock out/tag out energy source to conveyor belt and conveyor accessories. 4. After 1 hour of operation, turn off and lock out/tag out energy source according to ANSI standards (see References ). 5. Make sure all fasteners are tight. Tighten if necessary. 6. Inspect impact bars for wear. (A small amount of break-in wear may be found. This will stop once the bars wear to conveyor belt contour.) 7. If excessive wear, uneven wear, or some other problem exists, see Troubleshooting/ Installation Checklist. 9 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Maintenance Maintenance IMPORTANT Read entire section before beginning work.! WARNING Before servicing impact cradle, turn off and lock out/tag out energy source to conveyor belt and conveyor accessories. 1. Turn off and lock out/tag out energy source according to ANSI standards (see References ). 2. Make sure all fasteners are tight. Tighten if necessary. 3. Check bars for wear. If light-colored top covering on bars is worn through to black rubber, replace bars as follows: a. If center bars are worn: (1) Remove wing assemblies with bars by removing bolts and set aside for reinstallation. (2) Loosen T-bolts on impact bars up to and including the worn bars. (3) Remove impact bar and bar holder. (4) Replace worn bars on bar holders and reinstall in reverse order. b. If wing bars are worn: (1) Loosen wing assemblies with bars by removing bolts and slide towards the side of the belt. (2) Loosen T-bolts on worn impact bars. (3) Remove impact bar and bar holder. (4) Replace worn bars on bar holders and reinstall in reverse order. 4. Remove fines between impact bars with broom or high-pressure air or water. 5. Inspect impact cradle for cracks or fatigue. Weld or strengthen structure as necessary. 6. Wipe warning labels clean. If labels are not readable, contact Martin Engineering or a representative for replacements. WARNING! Failure to remove tools from maintenance area and conveyor belt before turning on energy source can cause serious injury to personnel and damage to belt. 7. Remove all tools from maintenance area. DANGER! Do not touch or go near conveyor belt or conveyor accessories when conveyor belt is running. Body or clothing can get caught and pull body into conveyor belt, causing severe injury or death. 8. Start conveyor belt. 10 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Troubleshooting/Installation Checklist Troubleshooting Symptom High impact bar wear rate. Impact bars worn unevenly. If you are experiencing problems with MARTIN GUARDABELT Impact Cradle, see below: Corrective Action Impact cradle is installed too close to belt. Make sure impact cradle surface is 1/2 in. (13 mm) below troughed belt and 1/4 in. (6 mm) below flat belt. Belt is unevenly loaded, wear liners are improperly installed, and/or impact bars are not parallel to belt travel. Inspect loading area and wear liners, and modify transfer point if necessary. Troubleshooting Installation checklist If after taking corrective actions suggested under Troubleshooting you are still experiencing problems, check for the following: Installation Checklist Chute walls and/or wear liners are 3/8 in. above belt at tail and 3/4 in. above belt at head. Second or first I-beam of impact cradle aligns with center of loading point. An idler is installed under belt 1 in. (25 mm) before and after impact cradle. Center impact bars are centered below belt and are parallel to belt travel. Wing sections are aligned with idlers. Distance from top of center impact bars to bottom of belt surface is 1/2 in. (13 mm) max. for troughed belts and 1/4 in. (6 mm) for flat belts. 11 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Part Numbers MARTIN GUARDABELT Impact Cradles MARTIN DURT TAMER Wear Liners MARTIN GUARDASEAL Support Cradles This section provides product names and corresponding part numbers for MARTIN GUARDABELT Light-Duty and Medium-Duty Impact Cradles. Please reference part numbers when ordering parts. MARTIN GUARDABELT Light-Duty Assembly, P/N 36010-XXX MARTIN GUARDABELT Medium-Duty Assembly, P/N 36318-XXX MARTIN GUARDABELT Medium-Duty Assembly with 5 ft. bars, P/N 36516-XXX P/N WL-XXXXXXXXXXXX. First four Xs indicate the height of wear liner in inches; next four Xs indicate length of wear liner in inches; next three Xs indicate thickness of wear liner in inches; last X indicates wear liner material. MARTIN GUARDASEAL Cradle: P/N 36700-XXX, for all size belts (18- to 72-in). First XX indicates belt width in inches; last X indicates standard cradle (S) or wide base cradle (W). Part Numbers Miscellaneous Shim Kit: P/N 34163. 13 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Part Numbers 45 Installation Scale 1/4 Scale 1/8 5 7 8 E see adjustment detail 20 Installation Scale 1/4 4 3 2 6 12 C D B A (36010-36S shown) 35 Installation 48.82 (1240) 9 10 11 15 16 13 14 22.00 (559) 44.00 (1118) 18 19 1 Adjustment Detail (minimum) Scale 3/8 Adjustment Detail (maximum) Scale 3/8 Figure 3. MARTIN GUARDABELT Light-Duty Impact Cradle Assembly, P/N 36010-XXX (Sheet 1 of 2) 14 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Item Description Part No. Qty 1 Cross Support Channel Table II 3 2 Right Angle Wing 35992-R 3 3 Eccentric Adjustment 35994 6 4 Wing Support Plate Table II 3 5 Wing Support Plate Table II 3 6 Left Angle Wing 35992-L 3 7 Bar Holder 35991 Table II 8 MARTIN GUARDABELT Bar w/ Aluminum Track 31617 Table II 9 T-Bolt 1/2-13NC x 1-1/2 31775 Table II 10 Flat Washer 1/2 Wide ZP 17328 Table II 11 Hex Nut Lawson Lock 1/2-13NC ZP 36215 Table II 12 Screw HHC 1/2-13NC x 1-3/4 ZP 36228 6 13 Compression Washer 1/2 11750 Table II 14 Hex Nut 1/2-13NC ZP 11771 18 15 Flat Washer 1/2 Narrow ZP 31010 12 16 Screw HHC 1/2-13NC x 1-1/2 ZP 11763 12 17 Mounting Hardware 36229 1 18 Nut Plate 37387 Table II 19 Screw FHSC 3/8-16NC x 1.00 32900 Table II 20 (NS) Operator s Manual M3493 1 21 (NS) Label Kit 34042 1 NS = Not Shown Figure 3. MARTIN GUARDABELT Light-Duty Impact Cradle Assembly, P/N 36010-XXX (Sheet 2 of 2) Part Numbers 15 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Part Numbers Table II. Part Numbers and Quantities, MARTIN GUARDABELT Light-Duty Impact Cradle Part No. Dim A Dim B Dim C 36010-24S 36.00 (914) 36010-24W (1067) 42.00 36010-30S 42.00 (1067) 36010-30W (1219) 48.00 36010-36S 48.00 (1219) 36010-36W (1372) 54.00 36010-42S 54.00 (1372) 36010-42W (1524) 60.00 36010-48S 60.00 (1524) 36010-48W (1676) 66.00 33.00 (838) 39.00 (991) 39.00 (991) 45.00 (1143) 45.00 (1143) 51.00 (1295) 51.00 (1295) 57.00 (1448) 57.00 (1448) 63.00 (1600) 8.01 (203) 8.01 (203) 8.01 (203) 8.01 (203) 8.01 (203) 8.01 (203) 8.51 (216) 8.51 (216) 8.51 (216) 8.51 (216) Part No. Item 1 Part No. Item 4 Part No. Item 5 Qty Item 7, 8 Qty Item 9, 10, 11 Qty Item 13 Qty Item 18, 19 Wt. (Lbs) 35990-24S 35993-2R 35993-2L 6 18 36 12 427 35990-24W 35993-2R 35993-2L 6 18 36 12 446 35990-30S 35993-2R 35993-2L 7 21 39 14 501 35990-30W 35993-2R 35993-2L 7 21 39 14 512 35990-36S 35993-2R 35993-2L 7 21 39 14 512 35990-36W 35993-2R 35993-2L 7 21 39 14 523 35990-42S 35993-3R 35993-3L 9 27 45 18 656 35990-42W 35993-3R 35993-3L 9 27 45 18 675 35990-48S 35993-3R 35993-3L 10 30 48 20 730 35990-48W 35993-3R 35993-3L 10 30 48 20 742 Part No. 36010-24S 11.48 (292) 36010-24W 11.48 (292) 36010-30S 11.46 (291) 36010-30W 11.46 (291) 36010-36S 11.47 (291) 36010-36W 11.47 (291) 36010-42S 13.75 (349) 36010-42W 13.75 (349) 36010-48S 13.75 (349) 36010-48W 13.75 (349) Dim D Dim E 20 35 45 20 35 45 13.22 (336) 13.22 (336) 13.16 (334) 13.16 (334) 13.19 (335) 13.19 (335) 16.31 (414) 16.31 (414) 16.31 (414) 16.31 (414) 14.46 (367) 14.46 (367) 14.35 (364) 14.35 (364) 14.41 (366) 14.41 (366) 18.17 (462) 18.17 (462) 18.17 (462) 18.17 (462) 26.79 (680) 26.79 (680) 29.35 (745) 29.35 (745) 30.07 (764) 30.07 (764) 40.97 (1041) 40.97 (1041) 42.95 (1091) 42.95 (1091) 24.88 (632) 24.88 (632) 27.29 (693) 27.29 (693) 28.08 (713) 28.08 (713) 38.00 (965) 38.00 (965) 39.98 (1016) 39.98 (1016) 22.60 (574) 22.60 (574) 24.91 (633) 24.91 (633) 25.76 (654) 25.76 (654) 34.51 (877) 34.51 (877) 36.49 (927) 36.49 (927) 16 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
20 Installation Part Numbers Scale 1/8 7 8 E 45 Installation 6 4 12 5 3 2 C D 36318-36S 35 Installation B A 48.82 (1240) 9 10 11 15 16 1 13 14 13.50±.06 (343) 40.50 (1029) 3.07 (78) 18 19 Adjustment Detail (minimum) Scale 3/8 Adjustment Detail (maximum) Scale 3/8 Figure 4. MARTIN GUARDABELT Medium-Duty Impact Cradle Assembly, P/N 36318-XXX (Sheet 1 of 2) 17 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Part Numbers Item Description Part No. Qty 1 Cross Support Weldment Table II 4 2 Right Angle Wing 35992-R 4 3 Eccentric Adjustment 35994 8 4 Wing Support Plate Table II 3 5 Left Wing Angle 35992-L 4 6 Wing Support Plate Table II 4 7 Bar Holder 36324 Table II 8 MARTIN GUARDABELT Bar w/ Aluminum Track 31617 Table II 9 T-Bolt 1/2-13NC x 1-1/2 31775 Table II 10 Flat Washer 1/2 Wide ZP 17328 Table II 11 Hex Nut Lawson Lock 1/2-13NC ZP 36215 Table II 12 Screw HHC 1/2-13NC x 1-3/4 ZP 36228 8 13 Compression Washer 1/2 11750 Table II 14 Hex Nut 1/2-13NC ZP 11771 24 15 Flat Washer 1/2 Narrow ZP 31010 16 16 Screw HHC 1/2-13NC x 1-1/2 ZP 11763 16 17 Mounting Hardware 31033 1 18 Nut Plate 37387 Table II 19 Screw FHSC 3/8-16NC x 1.00 32900 Table II 20 (NS) Label Kit 34042 1 21 (NS) Operator s Manual M3493 1 NS = Not Shown Figure 4. MARTIN GUARDABELT Medium-Duty Impact Cradle Assembly, P/N 36318-XXX (Sheet 2 of 2) 18 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Table III. Part Numbers and Quantities, MARTIN GUARDABELT Medium-Duty Impact Cradle Part No. Dim A Dim B Dim C 36318-24S 36.00 (914) 36318-24W (1067) 42.00 36318-30S (1067) 42.00 36318-30W (1219) 48.00 36318-36S (1219) 48.00 36318-36W (1372) 54.00 36318-42S (1372) 54.00 36318-42W (1524) 60.00 36318-48S (1524) 60.00 36318-48W (1676) 66.00 36318-54S (1676) 66.00 36318-54W (1829) 72.00 36318-60S (1829) 72.00 36318-60W (1981) 78.00 36318-66S (1981) 78.00 36318-66W (2134) 84.00 36318-72S (2134) 84.00 36318-72W (2286) 90.00 33.00 (838) 39.00 (991) 39.00 (991) 45.00 (1143) 45.00 (1143) 51.00 (1295) 51.00 (1295) 57.00 (1448) 57.00 (1448) 63.00 (1600) 63.00 (1600) 69.00 (1753) 69.00 (1753) 75.00 (1905) 75.00 (1905) 81.00 (2057) 81.00 (2057) 87.00 (2210) 3.20 (81) 3.20 (81) 8.01 (203) 8.01 (203) 8.01 (203) 8.01 (203) 8.51 (216) 8.51 (216) 8.51 (216) 8.51 (216) 8.76 (222) 8.76 (222) 8.76 (222) 8.76 (222) 9.01 (229) 9.01 (229) 9.01 (229) 9.01 (229) Part No. Item 1 Part No. Item 4 Part No. Item 6 Qty Item 7, 8 Qty Item 9, 10, 11 Qty Item 13 Qty Item 18, 19 Wt. (Lbs) 36317-24S 35993-2R 35993-2L 6 24 48 12 562 36317-24W 35993-2R 35993-2L 6 24 48 12 593 36317-30S 35993-2R 35993-2L 7 28 52 14 647 36317-30W 35993-2R 35993-2L 7 28 52 14 678 36317-36S 35993-2R 35993-2L 7 28 52 14 677 36317-36W 35993-2R 35993-2L 7 28 52 14 709 36317-42S 35993-3R 35993-3L 9 36 60 18 841 36317-42W 35993-3R 35993-3L 9 36 60 18 872 36317-48S 35993-3R 35993-3L 10 40 64 20 926 36317-48W 35993-3R 35993-3L 10 40 64 20 957 36317-54S 35993-4R 35993-4L 12 48 72 24 1113 36317-54W 35993-4R 35993-4L 12 48 72 24 1146 36317-60S 35993-4R 35993-4L 13 52 76 26 1200 36317-60W 35993-4R 35993-4L 13 52 76 26 1232 36317-66S 35993-5R 35993-5L 15 60 84 30 1402 36317-66W 35993-5R 35993-5L 15 60 84 30 1432 36317-72S 35993-5R 35993-5L 16 64 88 32 1474 36317-72W 35993-5R 35993-5L 16 64 88 32 1520 Part Numbers 19 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Part Numbers Part No. 36318-24S 11.48 (292) 36318-24W 11.48 (292) 36318-30S 11.46 (291) 36318-30W 11.46 (291) 36318-36S 11.47 (291) 36318-36W 11.47 (291) 36318-42S 13.75 (349) 36318-42W 13.75 (349) 36318-48S 13.75 (349) 36318-48W 13.75 (349) 36318-54S 15.44 (392) 36318-54W 15.44 (392) 36318-60S 15.44 (392) 36318-60W 15.44 (392) 36318-66S 17.47 (444) 36318-66W 17.47 (444) 36318-72S 17.47 (444) 36318-72W 17.47 (444) Dim D Dim E 20 35 45 20 35 45 13.22 (336) 13.22 (336) 13.16 (334) 13.16 (334) 13.19 (335) 13.19 (335) 16.31 (414) 16.31 (414) 16.31 (414) 16.31 (414) 19.38 (492) 19.38 (492) 19.38 (492) 19.38 (492) 22.60 (574) 22.60 (574) 22.60 (574) 22.60 (574) 14.46 (367) 14.46 (367) 14.35 (364) 14.35 (364) 14.41 (366) 14.41 (366) 18.17 (462) 18.17 (462) 18.17 (462) 18.17 (462) 21.72 (552) 21.72 (552) 21.72 (552) 21.72 (552) 25.28 (642) 25.28 (642) 25.28 (642) 25.28 (642) 26.79 (680) 26.79 (680) 29.35 (745) 29.35 (745) 30.07 (764) 30.07 (764) 40.97 (1041) 40.97 (1041) 42.95 (1091) 42.95 (1091) 53.11 (1349) 53.11 (1349) 56.21 (1428) 56.21 (1428) 67.67 (1719) 67.67 (1719) 69.64 (1769) 69.64 (1769) 24.88 (632) 24.88 (632) 27.29 (693) 27.29 (693) 28.08 (713) 28.08 (713) 38.00 (965) 38.00 (965) 39.98 (1016) 39.98 (1016) 48.50 (1232) 48.50 (1232) 51.60 (1311) 51.60 (1311) 61.12 (1552) 61.12 (1552) 63.09 (1602) 63.09 (1602) 22.60 (574) 22.60 (574) 24.91 (633) 24.91 (633) 25.76 (654) 25.76 (654) 34.51 (877) 34.51 (877) 36.49 (927) 36.49 (927) 44.36 (1127) 44.36 (1127) 47.46 (1205) 47.46 (1205) 56.34 (1431) 56.34 (1431) 58.31 (1481) 58.31 (1481) 20 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
20 Installation Part Numbers Scale 1/8 7 8 E 45 Installation 6 4 12 5 3 2 C D 36318-36S 35 Installation B A 60.00 (1524) 9 10 11 15 16 1 13 14 15.00±.06 (381) 40.50 (1029) 3.07 (78) 18 19 Adjustment Detail (minimum) Scale 3/8 Adjustment Detail (maximum) Scale 3/8 Figure 5. MARTIN GUARDABELT Medium-Duty Impact Cradle Assembly with 5 ft. bars, P/N 36516-XXX (Sheet 1 of 2) 21 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Part Numbers Item Description Part No. Qty 1 Cross Support Weldment Table II 4 2 Right Angle Wing 35992-R 4 3 Eccentric Adjustment 35994 8 4 Wing Support Plate Table II 3 5 Left Wing Angle 35992-L 4 6 Wing Support Plate Table II 4 7 Bar Holder 5 ft. 36519 Table II 8 MARTIN GUARDABELT Bar w/ Aluminum Track (5 ft.) 33816 Table II 9 T-Bolt 1/2-13NC x 1-1/2 31775 Table II 10 Flat Washer 1/2 Wide ZP 17328 Table II 11 Hex Nut Lawson Lock 1/2-13NC ZP 36215 Table II 12 Screw HHC 1/2-13NC x 1-3/4 ZP 36228 8 13 Compression Washer 1/2 11750 Table II 14 Hex Nut 1/2-13NC ZP 11771 24 15 Flat Washer 1/2 Narrow ZP 31010 16 16 Screw HHC 1/2-13NC x 1-1/2 ZP 11763 16 17 Mounting Hardware 31033 1 18 Nut Plate 37387 Table II 19 Screw FHSC 3/8-16NC x 1.00 32900 Table II 20 (NS) Label Kit 34042 1 21 (NS) Operator s Manual M3493 1 NS = Not Shown Figure 5. MARTIN GUARDABELT Medium-Duty Impact Cradle Assembly with 5 ft. bars, P/N 36516-XXX (Sheet 2 of 2) 22 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Table IV. Part Numbers and Quantities, MARTIN GUARDABELT Medium-Duty Impact Cradle with 5 ft. bars Part No. Dim A Dim B Dim C 36516-24S 36.00 (914) 36516-24W (1067) 42.00 36516-30S 42.00 (1067) 36516-30W (1219) 48.00 36516-36S 48.00 (1219) 36516-36W (1372) 54.00 36516-42S 54.00 (1372) 36516-42W (1524) 60.00 36516-48S 60.00 (1524) 36516-48W (1676) 66.00 36516-54S 66.00 (1676) 36516-54W (1829) 72.00 36516-60S 72.00 (1829) 36516-60W (1981) 78.00 36516-72S 36516-72W 84.00 (2134) 90 (2286) 33.00 (838) 39.00 (991) 39.00 (991) 45.00 (1143) 45.00 (1143) 51.00 (1295) 51.00 (1295) 57.00 (1448) 57.00 (1448) 63.00 (1600) 63.00 (1600) 69.00 (1753) 69.00 (1753) 75.00 (1905) 81.00 (2057) 87.00 (2210) 8.01 (204) 8.01 (204) 8.01 (204) 8.01 (204) 8.01 (204) 8.01 (204) 8.51 (216) 8.51 (216) 8.51 (216) 8.51 (216) 8.76 (223) 8.76 (223) 8.76 (223) 8.76 (223) 9.01 (229) 9.01 (229) Part No. Item 1 Part No. Item 4 Part No. Item 6 Qty Item 7, 8 Qty Item 9, 10, 11 Qty Item 13 Qty Item 18, 19 Wt. (Lbs) 36317-24S 35993-2R 35993-2L 6 24 48 12 642 36317-24W 35993-2R 35993-2L 6 24 48 12 673 36317-30S 35993-2R 35993-2L 7 28 52 14 740 36317-30W 35993-2R 35993-2L 7 28 52 14 771 36317-36S 35993-2R 35993-2L 7 28 52 14 770 36317-36W 35993-2R 35993-2L 7 28 52 14 802 36317-42S 35993-3R 35993-3L 9 36 60 18 958 36317-42W 35993-3R 35993-3L 9 36 60 18 989 36317-48S 35993-3R 35993-3L 10 40 64 20 1056 36317-48W 35993-3R 35993-3L 10 40 64 20 1087 36317-54S 35993-4R 35993-4L 12 48 72 24 1268 36317-54W 35993-4R 35993-4L 12 48 72 24 1301 36317-60S 35993-4R 35993-4L 13 52 76 26 1367 36317-60W 35993-4R 35993-4L 13 52 76 26 1399 36317-72S 35993-5R 35993-5L 16 64 88 32 1678 36317-72W 35993-5R 35993-5L 16 64 88 32 1724 Part Numbers 23 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Part Numbers Part No. 36516-24S 10.00 (254) 36516-24W 10.00 (254) 36516-30S 9.83 (250) 36516-30W (250) 9.83 36516-36S 9.92 (252) 36516-36W (252) 9.92 36516-42S 12.20 (310) 36516-42W 12.20 (310) 36516-48S 12.20 (310) 36516-48W 12.20 (310) 36516-54S 14.01 (356) 36516-54W 14.01 (356) 36516-60S 14.01 (356) 36516-60W 14.01 (356) 36516-72S 16.04 (407) 36516-72W 16.04 (407) Dim D Dim E 20 35 45 20 35 45 10.99 (279) 10.99 (279) 10.80 (274) 10.80 (274) 10.90 (277) 10.90 (277) 14.02 (356) 14.02 (356) 14.02 (356) 14.02 (356) 17.13 (435) 17.13 (435) 17.13 (435) 17.13 (435) 20.28 (515) 20.28 (515) 11.65 (296) 11.65 (296) 11.43 (290) 11.43 (290) 11.55 (293) 11.55 (293) 15.32 (389) 15.32 (389) 15.32 (389) 15.32 (389) 18.94 (481) 18.94 (481) 18.94 (481) 18.94 (481) 22.50 (572) 22.50 (572) 26.79 (680) 26.79 (680) 29.60 (752) 29.60 (752) 30.19 (767) 30.19 (767) 41.09 (1044) 41.09 (1044) 43.07 (1094) 43.07 (1094) 53.02 (1347) 53.02 (1347) 56.12 (1425) 56.12 (1425) 69.55 (1767) 69.55 (1767) 26.25 (667) 26.25 (667) 28.91 (734) 28.91 (734) 29.57 (751) 29.57 (751) 39.49 (1003) 39.49 (1003) 41.47 (1053) 41.47 (1053) 49.91 (1268) 49.91 (1268) 53.01 (1347) 53.01 (1347) 64.63 (1642) 64.63 (1642) 25.16 (639) 25.16 (639) 27.69 (703) 27.69 (703) 28.42 (722) 28.42 (722) 37.16 (944) 37.16 (944) 39.14 (994) 39.14 (994) 46.84 (1190) 46.84 (1190) 49.94 (1269) 49.94 (1269) 60.80 (1544) 60.80 (1544) 24 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
! MUCHO CUIDADO! WARNING Part Numbers ON Lock out and/or tag out all energy sources to conveyor system and loading system before performing any work on conveyor or conveyor accessories. Failure to do so could result in severe injury or death. Cierre y/o rotule todas las fuentes de energía al sistema transportador y al sistema de carga antes de realizar cualquier trabajo sobre el transportador o sobre los accesorios del transportador. Si no se procede asi, puede resultar en heridas serias o muerte. Label P/N 23395 Figure 6. Conveyor Products Warning Label, P/N 23395 25 MARTIN GUARDABELT Light-Duty/Medium-Duty Impact Cradles
Notes
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Martin Engineering USA One Martin Place Neponset, IL 61345-9766 USA 800 544 2947 or 309 852 2384 Fax 800 814 1553 www.martin-eng.com Subject to change without prior notice. Quality Management System Certified by DNV - ISO 9001 Form No. M3493-07/11 Martin Engineering Company 2000, 2011