Marine applications 4.0 with efficient, safe, and reliable drives Electrification and digitalization: Set a course for success Siemens Automation siemens.com/drives
Efficient. Safe. Reliable. New prospects for ocean and inland shipping Shipping has to do its part in meeting increasingly strict international environmental standards and achieving global climate goals. Digitalization and electrification are important tools in these efforts because they make ships more economical and more environmentally friendly and ensure greater reliability. Recognize opportunities OEMs, system integrators, shipping companies, shipbuilders, and operators of ocean-going and inland waterway vessels are facing tremendous challenges. They need to transport more cargo in a shorter period of time while reducing pollution. At the same time, the continued tightening of environmental regulations and growing competitive pressures also offer many opportunities for an intelligent use of new technologies and lasting success. Electric drives and the consistent acquisition, analysis, and evaluation of the varied data they produce during operation create new dimensions of reliability and energy efficiency and thus more environmentally compatible operation. 2
Contents Our innovative electric drives for marine applications 04 11 Digitalization optimizes ship operation 12 13 Applications Generators for electrical power generation 14 Main and auxiliary drives (propellers, thrusters, bow thrusters, POD drives, and boosters) 15 Shaft generators drives for PTO and PTO/PTI operation 16 Drives for anchor winches, bilge and ballast pumps, cooling-water and fire-extinguisher pumps 17 Drives for service water, air-conditioning, loading, and unloading 18 Application-specific solutions 19 Siemens Automation 3
As a premium provider of maritime electric drive technology, Siemens delivers innovative products and systems at the highest quality that offer extraordinary benefits for all applications and requirements on ships. Leading partner to the marine industry In addition to high energy efficiency, our focus is also on consistent digitalization, which is what makes it possible to access and analyze essential operational data and drive conditions from anywhere in the world. This maximum transparency Increases ship availability thanks to optimized maintenance and service activities Increases operational reliability Reduces operating costs The factors that affect cost effectiveness offshore are different from those impacting it onshore. That s why we devote all our energy to making our drive systems even more reliable, space-saving, and efficient. From standard products specifically equipped for ships to special drives, Siemens combines smart technology with maximum seaworthiness. The drives fulfill the requirements of classification bodies as well as those resulting from specific types of ship and fields of application on the high seas. 4
Electric drive technology for all tasks in maritime shipping Efficient, safe, reliable Type Designation SIMOTICS GP SIMOTICS SD SIMOTICS DP SIMOTICS XP Image Brief description Asynchronous motors with aluminum frame: light, reliable, compact, and optimized for converter operation Asynchronous motors with gray cast-iron frame: rugged, reliable, compact, and optimized for converter operation Marine motors, smoke extraction motors, crane motors, and customized motors in asynchronous technology Explosion-proof asynchronous motors for reliable operation in Ex Zones 1, 2, 21, and 22 or Division 1 (Class 1 and 2) and Division 2 (Class 1 and 2) Especially suited for Pumps, fans, compressors, auxiliary drives Pumps, fans, compressors, auxiliary drives, thrusters Pumps, fans, compressors, auxiliary drives, thrusters Pumps, fans, compressors Performance range 0.09 45 kw 0.09 500 kw 0.09 500 kw 0.09 1,000 kw Rated voltage 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 230 690 V 230 690 V 230 690 V 230 690 V Cooling method Air-cooled IC 410, IC 411, IC 416, IC 418 Air-cooled IC 410, IC 411, IC 416, IC 418 Air-cooled IC 410, IC 411, IC 416, IC 418 Air-cooled IC 410, IC 411, IC 416, IC 418 Topology Type of protection IP55, IP56, IP65 IP55, IP56, IP65 IP55, IP56, IP65 IP55, IP56, IP65 Efficiency IE1, IE2, IE3, IE4, IE1, IE2, IE3, IE4, IE1, IE2, IE3, IE4, IE1, IE2, IE3, NPE, GRADE NPE, GRADE NPE, GRADE NPE, GRADE Siemens Automation 6
Motors SIMOTICS FD SIMOTICS HV Compact SIMOTICS HV Modular SIMOTICS HV High Power SIMOTICS special marine series Asynchronous motors with gray cast-iron frame optimized for converter operation, including explosion-proof motors High- and low-voltage motors with innovative cooling concepts for low installation heights and extreme protection requirements High-voltage asynchronous motors (low-voltage also available) for line and converter operation: compact, flexible, with a high degree of availability High voltage motors synchronous/asynchronous in the megawatt range: compact, flexible and high available High-voltage motors, specially tailored to marine applications Pumps, fans, compressors, main and auxiliary drives, winches, thrusters Winches, pumps, fans, thrusters Thrusters, main pumps, main drives Main drive, thrusters Main drive, boosters, POD drives 200 1,500 kw 150 kw - 7.1 MW 250 kw - 19 MW Up to 70 MW Up to 27 MW 1) 50/60 Hz 400 690 V 380 V - 11 kv 380 V - 13,8 kv 3 13.8 kv Up to 6.6 kv Air-cooled IC 411, IC 416, IC 37 Water-cooled IC 71W, IC 86W IC 411, IC 416, IC 71 W, IC 511, IC 516 IC 01, IC 611, IC 616, IC 666, IC 81W, IC 86 W IC 01, IC 616, IC 666, IC 31, WP II, IC 81W, IC 86 W Project-specific IP55, IP56, IP65 IP55 IP66 IP23 IP56 IP54 IP56 IP44 IP56 IES2 IE2, IE3 Up to 97.5% Up to 98% Up to 98.8 % Project-specific 7
Frequency converters SINAMICS G150 SINAMICS G130 SINAMICS S120 liquid-cooled Marine cabinets SINAMICS S120 liquid-cooled Marine chassis SINAMICS S120 Cabinet Modules air-cooled The universal converter cabinet unit for a broad power spectrum with many marine certifications The universal converter chassis unit for high power ratings The modular, industry-specific converter system with water cooling and marine certificates: space-saving and resistant to harsh environments The modular converter chassis unit system with water cooling and marine certificates: spacesaving and resistant to harsh environments The flexible, modular drive system for sophisticated singleand multi-axis applications Main and auxiliary drives, thrusters Main and auxiliary drives, thrusters Shaft generators, main and auxiliary drives, thrusters Shaft generators, main and auxiliary drives, thrusters Winches, pumps, fans, thrusters, main drives 75 2,700 kw 75 800 kw 560 5,700 kw 315 1,700 kw 75 4,500 kw 50/60 Hz 380 690 V 50/60 Hz 50/60 Hz 380 690 V 380 480 V 500 600 V 660 690 V 690 V 690 V Air-cooled Integrated air cooling Liquid-cooled Liquid-cooled Air-cooled IGBT IGBT IGBT IGBT IGBT IP20, IP54 IP00 IP44, IP54 IP20 IP20 IP54 > 98 % > 98 % > 98 % > 98 % > 98 % Siemens Automation 8
Generators SINAMICS GM150 SINAMICS PERFECT HARMONY GH150 SINAMICS SM120 CM SINAMICS GL150 SIGENTICS Modular series The SINAMICS solutions for the medium-voltage range 3-phase voltage source DC link converter The SINAMICS solutions for the medium-voltage range Cell-based converter The transformer-less SINAMICS solutions for the mediumvoltage range Cell-based converter, 3-phase voltage source DC link converter The SINAMICS solutions for the medium-voltage range Current-source DC link converter Minimized emissions in diesel-electric ships, costsavings due to low fuel consumption, and high ecological sustainability Main drive, thrusters, pumps Main drive, thrusters, pumps Onshore power supply, shaft generators Main drive, boosters On-board power generation, emergency power generation Main drive, thrusters, boosters 1 24 MVA 4 30 MVA 3 16 MVA 1 85 MVA 1) 0.3 25 MVA 2.3 4.16 kv 4.0 7.2 kv 3.3 7.2 kv 1.4 10.3 kv 380 V 15 kv Water-cooled Water-cooled Water-cooled Water-cooled IC 01, IC 616, IC 11 IC 31, WP II IC 81W, IC 86W VSI (IGBT / IGCT) Modular Multilevel Converter (M2C) Modular Multilevel Converter (M2C), VSI (IGBT) LCI IP44 IP43, IP44 IP43, IP44 IP20, IP42, IP44 IP23, IP44, IP54, IP55 Up to 99.1% 98.5 % 98.5 % > 99 % Up to 98.4 % 1) Higher power rating on request 9
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Integrated drive technology from a single source: overview of the product family SIMOTICS low-voltage motors SIMOTICS Standard aluminum and gray cast-iron motors Non-standard air- and water-cooled motors high-voltage motors Highlights Produced and type-approved in accordance with international classification bodies Low operating costs thanks to high energy efficiency (IE3/IE4) For on and below decks For line and converter operation or converter-optimized Fast access to motor data thanks to SIMOTICS Digital Data App Increased system availability thanks to the smart motor concept Short delivery times Fast access to motor data thanks to SIMOTICS Digital Data App Increased system availability thanks to the smart motor concept Short delivery times Best-in-class design Flexible Highly energy-efficient High power density Extremely reliable Very reliable, even under extreme conditions Long service life with low maintenance costs High efficiency up to 98.8 percent Flexible cooling concepts Low weight and envelope dimensions Types SIMOTICS GP Asynchronous motor with aluminum frame SIMOTICS SD Asynchronous motor with gray cast-iron frame SIMOTICS DP Customer- and industry-specific SIMOTICS XP Explosion-proof motors SIMOTICS SD Rib-cooled asynchronous motor with gray cast-iron frame as of AH 355 SIMOTICS FD Asynchronous motors from 200 kw with flexible modular system SIMOTICS HV C and HV M (in low-voltage version) SIMOTICS HV C Air- and water-cooled asynchronous motors SIMOTICS HV M Asynchronous motors with modular cooling SIMOTICS HV HP Asynchronous and synchronous motors with modular cooling and extremely high power rating 10
The Integrated Drive System (IDS) from Siemens provides a seamless integration of all components on three integration levels: fully integrated on the drive level with all frequency converters, motors, couplings, and gear units from a single source, on the communication and information level with Totally Integrated Automation, and with a complete lifecycle perspective. SINAMICS low-voltage converters SINAMICS medium-voltage converters SIGENTICS generators for LV and HV Optimized footprint (best in class) thanks to the maximum power density Innovative water cooling for reduced operating and maintenance costs Flexible implementation of all drive concepts for marine applications based on various marine-specific infeed options Lower climate control required for the cabinets as heat is effectively dissipated Short downtimes thanks to easy repair and maintenance as well as worldwide service network Flexible topologies for almost any application Ongoing innovations e.g. multicell topologies (M2C) Optimally tailored to SIMOTICS motors High power rating up to 85 MVA (higher on request) High mechanical strength and maximum reliability Superior efficiency levels of 98 percent and higher Projected life expectancy of over 30 years Low shaft vibration thanks to a mechanically high-strength frame Modular concept for optimal adaptation to any task Minimal maintenance effort Low weight and envelope dimensions SINAMICS G130/G150 Universal low-voltage converter for single motor applications with variable and constant torque characteristics SINAMICS S120 Liquid-cooled converter with DC link in a marine version SINAMICS GM150 Universal medium-voltage converter for single motor applications with variable and constant torque characteristics SINAMICS PERFECT HARMONY GH150 The next level of versatility for cell-based converters SINAMICS GL150 The cost-effective, extremely rugged LCI converter solution for large synchronous motors such as those used for the main drives on cruise ships SINAMICS SM120 CM A premium and customizable drive system featuring flexible modules for a highly efficient converter design tailored to complex application requirements, particularly for transformer-less drive and shaft generator applications SIGENTICS M Diesel and turbine applications Siemens Automation 11
Digitalization optimizes ship operation The Internet of Things is becoming more and more relevant for entire ships and their drive technology. Sensors and a digital infrastructure supply service- and operation-related data from motors and converters, which is then analyzed including cloud-based via MindSphere and serves to unlock new optimization potential. Examples include energy savings and preventing unscheduled machine downtime offshore thanks to the ability to detect problems early and perform scheduled maintenance at the next port. SIMOTICS Digital Data App The SIMOTICS Digital Data App lets you access all crucial device data and documentation for the motors and converters on your ship quickly and easily with just a few mouse clicks. The app includes an important part of the digital twin so you can simplify and optimize your processes. To obtain technical data, operating instructions, and orderable spare parts, just scan the data matrix code on the motor rating plate. You benefit from easier commissioning, simpler assembly, and optimized service activities. siemens.com/digitaldataapp SIDRIVE IQ The pumps, fans, winches, and hoists on ships typically use low-voltage drive systems. Their service- and process-related operational data is acquired via connectors. In addition, their condition data is transferred to MindSphere, the cloud-based, open IoT operating system from Siemens. The results of the analyses are made available to the user via the SIDRIVE IQ digital platform, which even provides recommendations for action: for example, preventive maintenance activities. The result is increased availability, improved performance, and optimized service activities for all auxiliaries on your ship. siemens.com/sidrive-iq 12
Drive Train Analytics With Drive Train Analytics, the main drives, thrusters, bow thrusters, boosters, and POD drives in other words, all the drives responsible for the speed and maneuverability of your ship are treated as a complete system. The goal is a comprehensive view of each drive, because the mediumvoltage converter collects data on functions like current, voltage, operating hours, switching operations, and error messages. And with condition monitoring, high-voltage motors collect measured data on vibration, bearing/stator temperature, and motor speed. Not only can this data be analyzed locally, in the future it will also be transferred to MindSphere the cloud-based, open IoT operating system and evaluated there using specialized applications. For the analysis, the results of motor and converter evaluations are combined and complement one another, resulting in an informative overall picture of the entire drive system. This in turn makes it possible to develop comprehensive preventive maintenance and optimization strategies for the essential drives on your ship. siemens.com/drive-train-analytics Siemens Automation 13
Applications Siemens is a technology leader in the development of integrated drive systems for ships of all types and sizes. Our systems ensure that when facing tough competition, you ll benefit from the many advantages of state-of-the-art technology, from electric and diesel-electric marine drives and shaft generators to drives for auxiliary generating sets as well as for hotels and cargo. Our systems in the medium/high-voltage range and in the low-voltage range up to 5 MW are precisely tailored to your requirements and feature: Maximum power Optimal sustainability Extreme cost efficiency Highest availability thanks to internationally available standard components Maximum operational reliability Worldwide service network with 24-hour service hotline for motors and converters Generators for electrical power generation Whether they re driven by diesel engines or gas or steam turbines, generators in the SIGENTICS platform are the optimal solution for power generation on ships. We offer generators customized to your requirements from 500 kva up to 20 MVA and turbine-driven generators from 4 MVA to 25 MVA. Our generator: SIGENTICS M 14
Main and auxiliary drives (propellers, thrusters, bow thrusters, POD drives, and boosters) Optimized drive technology on ships is a central focus for Siemens. Shipping companies the world over are concerned about achieving greater efficiency in response to higher energy costs and stricter emissions regulations. Siemens launched the first ship to be completely electrically powered in 1886, and now offers a wide range of highly efficient marine drives. Our motors: SIMOTICS SD SIMOTICS FD SIMOTICS HV C SIMOTICS HV M SIMOTICS HV HP SIMOTICS HV special marine series (POD, booster, main drive) Our frequency converters: SINAMICS G150 SINAMICS S120 SINAMICS DCP SINAMICS GM150 SINAMICS GH150 SINAMICS SM120 CM SINAMICS GL150 Siemens Automation 15
Shaft generators drives for PTO and PTO/PTI operation Unlike typical on-board system generators, shaft generators are not connected to their own diesel supply but are driven by the main diesel engine via the propeller shaft or a gear train. Shaft generators are operated in conjunction with a frequency converter. In PTO (power take-off) operation, the generator supplies the on-board mains with power. Electricity is generated extremely economically and at high voltage quality via the frequency converter. In PTI (power take-in) operation, an SGM (shaft generator with motor function) functions as a motor via the frequency converter. The converter is powered by the generators in the auxiliary diesel generator sets. In PTI operation, either PTH (power take-home) or booster mode is activated. PTH mode ensures the ship s maneuverability if the main drive fails and guarantees that it can reach the next port. In booster mode, extra power is diverted to the propeller (for example, in difficult running conditions). Our motors: SIMOTICS HV C SIMOTICS HV M SIMOTICS HV HP SIMOTICS special marine series Our frequency converters: SINAMICS S120 LC SINAMICS SM120 CM 16
Drives for anchor winches, bilge and ballast pumps, cooling-water and fire-extinguisher pumps For essential auxiliary drives (essential services) in the upper low-voltage and medium-voltage range, we offer our rugged gray cast-iron motors for corrosive atmospheres, especially for high humidity and salty air. Our motors: SIMOTICS SD SIMOTICS FD SIMOTICS HV C Our frequency converters: SINAMICS G130/G150 SINAMICS S120 LC in a marine version SINAMICS SM120 SIMATICS GM150 Siemens Automation 17
Drives for service water, air-conditioning, loading, and unloading The drives for essential services can also be used for non-essential auxiliary drives (non-essential services). In addition, motors are available with a light-weight, corrosion-resistant aluminum frame. Our motors: SIMOTICS GP SIMOTICS SD SIMOTICS DP SIMOTICS FD SIMOTICS HV C Our frequency converters: SINAMICS G130/G150 SINAMICS S120 in a marine version SIMATICS GM150 18
Application-specific solutions As a partner to the marine industry, we support you throughout the entire lifecycle of your ship with a comprehensive portfolio of additional products, systems, solutions, and services. Efficient fleet management for owners and operators Vessel designs are constantly evolving. Technologies and processes on board new and modernized vessels are becoming increasingly complex. They must also be efficient and effective if owners and operators are to successfully address ever-growing market challenges. This is the basic premise of our marine solutions approach. All innovations are aimed at keeping your business operating and competing successfully and sustainably: for example, intelligent space and load-saving solutions and state-of-the-art automation technologies that provide a high level of integration as part of a dedicated system. Sample application: fully electric ferry Ferries like the fully electric Ampere will shape the future of ferry traffic. Siemens installed an electric drive system on board that includes batteries and a steering system, a throttle for the propellers, an energy management system, an integrated alarm and monitoring system, and a system for an onshore power supply. Automation controls and monitors the ferry s machines and auxiliary drives. All components and subsystems communicate with each another via PROFIBUS. Siemens Automation 19
Published by Siemens AG 2018 Process Industries and Drives Large Drives PO Box 4743 90025 Nuremberg, Germany www.siemens.com/drives Article No. PDLD-B10067-00-7600 Printed in Germany Dispo 21503 S&R 455-170078 BR 05180.5 Subject to changes and errors. The information provided in this document contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. All other designations in this document may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.