More time on the road Illustrated s List RTLO-0B-T November 0
Contents How To Use The Illustrated s List... AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 8 COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY... FILTER REGULATOR... 4 HOSES & CONNECTIONS... 5 INPUT SHAFT & DRIVE GEAR... 7 INTEGRAL OIL PUMP... 8 ISOLATORS... 0 KITS & ASSEMBLIES... LEVERS/HOUSINGS... 4 MAINSHAFT & SYNCHRO(AUX)... MAINSHAFT ASSY... 8 MISCELLANEOUS... 0 OIL COOLER... RANGE CYLINDER... REVERSE IDLER... 5 ROADRANGER VALVE... 8 SHIFT BAR HOUSING (STD)... 9 SPLITTER CYLINDER... 4 TOP VALVE... 44
How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used
Group: AUXILIARY DRIVE GEAR 9 8 5 7 8 4 048-/9 Aux DG AUXILIARY DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 7 SNAP RING K-75,K-75,K- 77 0 SNAP RING RETAINER K-40 8 SNAP RING K-75 4 55507- BOX BEARING 55504,55507 K-75,K-77 5 8 BEARING RETAINER X-8-45 CAPSCREW X 8 /8"-X" 7 745 -O- RING K-40,K-75,K- 77 8 599 WASHER 9 K-40 REPL KIT-DRIVE GEAR 4097,4050 4
Group: CASE (AUX) 5 4** ** 5 OEM supplied adjustable speedometer sensor OEM supplied non-adjustable speedometer sensor 7 8 5 4 0 5 4 * 5 8 9 0 7 9 Latest Design * ** Note Items 4 & 5 / Magnetic Speedometer Openings: Use 79 "O" ring w/ OEM supplied adjustable speedometer sensor and 05 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #04 Plug * See Service Manual for Proper Shimming Procedure 040A--99 0 9 CASE (AUX) Item Description Replaced Qty. Notes Kits/Assys Where X-8L- CAPSCREW 5 /8"-X-/4" S-9 REAR BRG COVER ASSY 0048,045,40009,400,S - 558 S - 50 EXTENDED 55 GASKET K-0,K-,K- 95,S-9 4 04 PLUG-MAGNETIC S-9,S-78 5 79 -O- RING USE W/OEM SUPPLIED ADJUSTABLE SPEEDOMETER 5
Item Description Replaced Qty. Notes Kits/Assys Where SENSOR 5 05 -O- RING USE W/04 PLUG OR OEM SUPPLIED NON-ADJUSTABLE SPEEDOMETER SENSOR NOT TO BE USED WITH 40954 SEAL 5 40954 SENSOR SEAL O-RING NOT REQUIRED S-9 0 PLUG-MECHANICAL 7 S-9,S-78 7 44 -O- RING S-9,S-78 8 799 BUSHING S-9 9 X-8L-0 CAPSCREW 8 /8"-X-/" - BEGINNING W/SERIAL NUMBERS 5089, 70754 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 9 X-8L-04 CAPSCREW 8 /8"-X-/4" - PRIOR TO SERIAL NUMBERS 5089, 70754 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 0 085 LIFTING EYE 705 40095 REAR BEARING COVER 40085 PRIOR TO SERIAL NUMBERS 5089, 70754 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 4008 GASKET PRIOR TO SERIAL NUMBERS 5089, 70754 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K-0,K-95 K-40 SHIM KIT 45 K-75,K-77,S- 78 4 X-8L-0 CAPSCREW 7 /8"-X-/" 4 X-8L-4 CAPSCREW /8"-X" 5 S-98 REAR HOUSING CASE ASSY 5 S-4 REAR HOUSING CASE ASSY 4008,4008 PRIOR TO SERIAL NUMBERS 5089, 70754 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 4059 BEGINNING W/SERIAL NUMBERS 5089, 70754 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 45 GASKET K-0,K-95,S- 78 7 X-8- CAPSCREW /8"-X-/4" 8 70 GASKET K-,K-95,S- 9
Item Description Replaced Qty. Notes Kits/Assys Where 9 9709 COLLAR K-0,K-,K- 95,S-9 0 K- OIL SEAL W/SLINGER 909 0807 0808 "FOR MECHANICAL COVER" K-75,K-77 K-5 OIL SEAL TOOL KIT 400 COVER 4 BEGINNING W/SERIAL NUMBERS 5089, 70754 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 405978 GASKET 404 BEGINNING W/SERIAL NUMBERS 5089, 70754 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER S-78 K-0,K-95,S- 78 7
Group: CASE (FRONT) 7 8 9 0 7 8 4 0 5 * 8 9 7 9 8 0 7 8 * 9 4 5 5 9 000B-8-00 4 * Bushing quantity requirements: # Housing Upper bore use 4 #85 / Lower bore use #877. # Housing Upper bore use #85 and #877 / Lower bore use #877. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item Description Replaced Qty. Notes Kits/Assys Where S-0 CASE ASSY 40790 FOR USE W/INTEGRAL PUMP 4040 PLUG 40747 -/" MAGNETIC, O-RING INCLUDED X--007 PIPE PLUG X 00 4040 PLUG 40747 -/" MAGNETIC, O-RING INCLUDED X--07 PIPE PLUG X 0,X 0 /4" MAGNETIC 4 4050 GASKET 4080 K-95 5 40809 PTO COVER 59,40057 X-8-75 CAPSCREW X 8 74 8 7/"-4X7/8" 7 40584 CLUTCH HOUSING GASKET 40485,4058 K-95 8 A-7 CLUTCH HOUSING ASSY A - 700 # PUSH-PULL IRON 8
Item Description Replaced Qty. Notes Kits/Assys Where 8 A-7 CLUTCH HOUSING ASSY A - 7,A - 7 # PUSH-PULL IRON 8 A-599 CLUTCH HOUSING ASSY 400 # PULL ALUM.(SPECIAL-LIGHTER WEIGHT) 9 94 SCREW X-8L-509 4 5/-8X.8 QUANTITY DEPENDENT ON DESIGN 0 450 HAND HOLE COVER # PUSH 0 4507 HAND HOLE COVER # PULL 0 4050 HAND HOLE COVER 45 # PULL 0 405 HAND HOLE COVER 55 # PUSH 4058 STUD 59 X-0-005 WASHER X 000,X0 000,X0 004. X.0 X--0 HEX NUT X--005.5-8 4 0550 FRONT BRG COVER " PULL 5 X-8L-04 CAPSCREW /8"-X-/4" 0549 FRONT BRG COVER " PUSH 7 4 GASKET K-95 8 85 BUSHING 4 FOR # HOUSING UPPER A-7,A-7,A- 599 8 85 BUSHING FOR # HOUSING UPPER A-7,A-7,A- 599 8 877 BUSHING FOR # HOUSING UPPER A-7,A-7 9 877 BUSHING FOR # AND # HOUSING LOWER A-7,A-7 0 X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C-8 4.500- X.490, USE PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING X-8C-8.500- X.40, FOR IRON HOUSING X-8-8 CAPSCREW /8"-X/4" 4575 PTO COVER 4054 4 40509 GASKET 84 K-95 7 47 MAGNET S-0 8 88 PIN 9 X--0 HEX NUT.5-8 0 X-0-005 WASHER X 000,X0 000,X0 004. X.0 4554 STUD,579 5/8" X -/" 9
Item Description Replaced Qty. Notes Kits/Assys Where 04 PLUG 7 7 X-8-005 CAPSCREW 5/8"-X-/4" 8 084 SPACER 9 X--80 PIPE PLUG X 800 /" 0
Group: COUNTERSHAFT & BRGS(AUX) 044-4/9 Aux CS /8 spd COUNTERSHAFT & BRGS(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 40074- BOX BEARING 4,40074 4 K-75,K-77 A-87 WELDED COUNTERSHAFT ASSY C/S 4098 - D/G 4099 S/G 409 40084 SPACER
Group: COUNTERSHAFT ASSY 5 5 4 0 9 5 04-/9 CS-LO Inertia COUNTERSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 47 SNAP RING K-75,K-75,K- 77 4 BEARING K-75,K-77 K-9 CNTRSHFT W/REV & LO 4095,409,4097 5 5 ROLL PIN 4 ROLL PINS NO LONGER REQUIRED A-40 4098 KEY 9 409 ND GEAR-CNTRSHFT 4090 0 595 PTO GEAR - LOWER 0 0840 PTO GEAR - UPPER 595 58 DRIVE GEAR-CNTRSHFT 7 998 SNAP RING 404599 BEARING 4077,404598 K-75,K-77 4 40405 RETAINER 9548 5 X-7-005 CAPSCREW 5/8"-8X-/4" 4094 SPACER
Group: FILTER REGULATOR NSS -O- Ring/Element Kit 00--9 AFR NSS - Not Sold Separately FILTER REGULATOR Item Description Replaced Qty. Notes Kits/Assys Where K-70 FILTER REG KIT A - 5454 K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" 4
P EXH S S Group: HOSES & CONNECTIONS 4 To Roadranger Valve 5 7 9 0 8 LO Range Cylinder To Roadranger Valve 5 4 Splitter Cylinder SP 0A-5/9 Super0 HC HOSES & CONNECTIONS Item Description Replaced Qty. Notes Kits/Assys Where X-8-44 CAPSCREW /4"-0X" 5
Item Description Replaced Qty. Notes Kits/Assys Where 88 NO LONGER AVAILABLE 87 RETAINER PLATE 4 K- AIR VALVE CONV KIT 545 5 8400 CONNECTOR ASSY 850 /8"TUBE-/8"NPTF 5 84004 CONNECTOR ASSY 8504 5/"TUBE-/8"NPTF 5 8400 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-,K-98 870 TEE 7 795 BREATHER K-98 8 40989 PIN 8 9 977 HOSE CLAMP 0 750 NYLON TUBE 5/" 750 NYLON TUBE 55404 5/" 8500 ELBOW ASSY 8450 5 5/"TUBE-/8"NPTF 8500 ELBOW ASSY 8450 5 /8"TUBE-/8"NPTF 8500 ELBOW ASSY 5 "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-75,K-,K- 98,K-,K-4 4 54 -O- RING K-70,K-95,K- 4 5 X--08 PIPE PLUG /8" NPT 5557 HOSE ASSY 5"
Group: INPUT SHAFT & DRIVE GEAR 9 8 4 5 * * 070-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 559 SEAL NOT SOLD FOR SERVICE 980 SNAP RING K-75,K-75,K- 77 8504 BEARING K-75,K-77 4 4 SPACER 5 4750 SNAP RING K-75,K-75,K- 77 0458 MAIN DRIVE GEAR 90 8 S-59 INPUT SHAFT 055 5,40 " PULL - USE W/FBC 0550 K-75 8 S-0 INPUT SHAFT 05,57 " PUSH - USE W/FBC 0549 9 5 BUSHING K-77,S-59,S- 0 7
Group: INTEGRAL OIL PUMP Indicates part of item 999 9 5 4 7 9 8 0 7 8 059--97 4 5 INTEGRAL OIL PUMP Item Description Replaced Qty. Notes Kits/Assys Where X-8C-409 CAPSCREW 5 /4"-0X5/8" K-40 COVER & SCREW KIT 05,40075 054 GASKET K-40 4 08 PLUG 5 475 -O- RING K-97,K-98 K-4 FASTENER KIT 084, X-8-448 KIT CONTAINS FASTENERS AND WASHERS K-7 8 085 DOWEL PIN 8
Item Description Replaced Qty. Notes Kits/Assys Where 9 4077 RETAINER 0 K-7 OIL PUMP KIT 4089,40948,4077,40459,40457 A - 9,A - 77 K-7 OIL PUMP KIT 4089,40948,4077,40459,40457 A - 9,A - 77 0509 KEY 485 SNAP RING 4 40774 PUMP DRIVE GEAR 404880 5 K-7 OIL PUMP KIT 4089,40948,4077,40459,40457 A - 9,A - 77 X-4-700 STEEL BALL 7/" 7 40775 SPRING 8 4057 SUCTION TUBE 4048 O-RING INCLUDED ON SUCTION TUBE K-7 9 4049 PLUG X-8-447 SCREW 7 05 -O- RING 999 K-7 OIL PUMP KIT 4089,40948,4077,40459,40457 A - 9,A - 77 9
Group: ISOLATORS New Design 9 4 7 New Design 0 00--9 Isolator Indicates Of Item 0 ISOLATORS Item Description Replaced Qty. Notes Kits/Assys Where 94 -E- RING K-47 PIN REPLACEMENT KIT 45 4 BUSHING K-00,K-48,K- 49,K-99,S- 9,S-0 4 S-794 ISOLATOR ASSY 47 LEVER STRAIGHT 8.7" 7 5 STUB LEVER LOW TOWER K-48,S-77 7 STUB LEVER HIGH TOWER K-49,S-579,S- 0 9 77 90 DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT 44, X-8-50 SCREW K-00 X-9-50 NUT K-00 0
KITS & ASSEMBLIES Item Description Replaced Qty. Notes Kits/Assys Where K-47 SHIFT LEVER HSG 450,7,898,404905,A - 447 LOW TOWER K-0 GASKET KIT FOR AUXILIARY SECTION K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-95 COOLER INSTLN KIT K-00 PIN & BUSHING KIT K-078 -O- RING KIT - SPLITTER SPLITTER K-70 FILTER REG KIT A - 5454 K- OIL SEAL W/SLINGER 909 0807 0808 "FOR MECHANICAL COVER" K-75,K-77 K-95 GASKET KIT K-75,K-77 K-97 -O- RING KIT - RANGE RANGE K-98 -O- RING KIT - COMPLETE K-47 MASTER VALVE REPAIR KIT K- KEY & WASHER KIT,4007,4044 COMPLETE K-75,K-77 FOR A-550 VALVE CONTAINS -SIDED KEY K-40 COVER & SCREW KIT 05,40075 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER K-40 SHIM KIT 45 K-75,K-77,S- 78 K-40 REPL KIT-DRIVE GEAR 4097,4050 K-75 SMALL PARTS KIT K-75 BASIC OVERHAUL KIT K-77 BASIC REBUILD KIT K-9 COUNTERSHAFT REPL KIT 4095,409,4097 K-97 SHIFT LEVER HSG KIT 7,77,40050,40490,K - 0 K - 94 K-90 MASTER VALVE REPAIR KIT HIGH TOWER FOR A-90 VALVE
Item Description Replaced Qty. Notes Kits/Assys Where K-98 T- VALVE KIT 900,959 K-09 IDLER SHAFT REPL KIT 405,4098,4055 K- SPLITTER VLV REPL KIT A - 8 K-4 RANGE VALVE REPL KIT A - 84 K-7 OIL PUMP KIT 4089,40948,4077,40459,40457 A - 9,A - 77 K-7 O-RING & WASHER KIT 40 K-99 ISOLATOR BUSHING KIT 44, K-47 PIN REPLACEMENT KIT 45 K-49 SYNCHRONIZER KIT K - 44 K-494 SYNCHRONIZER REPLACEMENT KIT K - 448 SLIDING CLUTCH INCLUDED IN KIT K-5 OIL SEAL TOOL KIT S-404 OIL FILTER 78 S-59 INPUT SHAFT 055 5,40 " PULL - USE W/FBC 0550 K-75 S-0 INPUT SHAFT 05,57 " PUSH - USE W/FBC 0549 S-78 SHIFT YOKE ASSY 80 S-794 ISOLATOR ASSY S-984 COVER ASSY-RANGE CYL S-058 SHIFT BAR HSG ASSY (STD) 800,4078,S - 98 COMPLETE - FOR USE W/SHIFT LEVER S-0 CASE ASSY 40790 FOR USE W/INTEGRAL PUMP S-07 SHIFT BAR HSG ASSY (STD) S-074 SHIFT BAR HSG ASSY (STD) 4078 HOUSING ONLY 4078 COMPLETE - FOR USE W/REMOTE CONTROL S-9 REAR BRG COVER ASSY 0048,045,40009,400,S - 558 S - 50 EXTENDED S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-58 ROADRANGER VALVE ASSY RTLO - W/SHIFT DIAGRAM MEDALLION S-77 MAINSHAFT ASSY 404597
Item Description Replaced Qty. Notes Kits/Assys Where S-78 RANGE SECTION ASSY S-78R REMAN RANGE SECTION ASSY
Group: LEVERS/HOUSINGS 7 7 4 5 4 4 5 9 5 8 8 4 0 K-48 - Low K-49 - High S-77 - Low S-579 - High S-9 - Low S-0 - High 000-0/9 LEVERS/HOUSINGS Item Description Replaced Qty. Notes Kits/Assys Where K-7 O-RING & WASHER KIT 40 899 PIN K-47,S-77 X-8C-04 CAPSCREW 4 /8"-X-/4" 4 X--00 NUT 4 /8"-4-N.F.PLAIN 5 X--00 LOCKWASHER 4 /8" 94 STUD 747 4 7 K-47 SHIFT LEVER HSG 450,7,898,404905,A - 447 LOW TOWER 8 404 GASKET 799 K-95 54 PIN /8" 4
Item Description Replaced Qty. Notes Kits/Assys Where 4 K-97 SHIFT LEVER HSG KIT 7,77,40050,40490,K - 0 K - 94 HIGH TOWER 5 047 BOOT K-47,K-97,S- 579,S-77,S-0 X--500 NUT 5/"-4 7 X--500 LOCKWASHER 5/" 9 750 LEVER GRIP /"- 0 700 GEAR SHIFT LEVER STRAIGHT - LOW -/" 0 848 GEAR SHIFT LEVER STRAIGHT - HIGH 5" 58 RETAINER K-47,K-97,S- 579,S-77,S-0 5 SPRING K-47,K-97,S- 579,S-77,S-0 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER 4 S-579 SHIFT TOWER ASSY HIGH TOWER 4 S-77 SHIFT TOWER ASSY LOW TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER 5
Group: MAINSHAFT & SYNCHRO(AUX) 5 7 8 9 0 4 5 7 Universal Joint Yoke 4 5 04-0/9 Aux MS RTLO 0 MAINSHAFT & SYNCHRO(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 90 SLIDING CLUTCH X-7-005 CAPSCREW 5/8"-8X-/4" A-40 RETAINER ASSY 40057 K-75,K-77 4 5 ROLL PIN A-40 5 40058 BEARING K-75,K-77 4095 SPLITTER GEAR- MAINSHAFT 40940,400 7 4897 SPRING K-75,K-75,K- 77,K-49,K-494 8 A-7 SYNCHRONIZER ASSY 4049 40497 A - 597 HI RANGE K-49,K-494 9 0 SLIDING CLUTCH K-494 0 A-754 SYNCHRONIZER ASSEMBLY A - 497 A - 587 LO RANGE K-49,K-494
Item Description Replaced Qty. Notes Kits/Assys Where 40059 AUXILIARY MAINSHAFT 90 SPACER K-75 40400 REDUCTION GEAR 4 77 WASHER K-75 5 50 BEARING K-75,K-77 09 ROTOR 95 7 54 NUT 95 S-78 7
Group: MAINSHAFT ASSY 8 7 4 7 7 4 9 7 8 7 5 4 0A--97 MS - LO Inertia MAINSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 4044 -SIDED KEY 400890 K-,K-75 K- KEY & WASHER KIT,4007,4044 CONTAINS -SIDED KEY S-77 MAINSHAFT ASSY 404597 504 ROLL PIN S-77 4 4750 SNAP RING K-75,K-75,K- 77 5 75 REVERSE GEAR- MAINSHAFT 408 4749 SPACER K-75 7 4008 WASHER.49-WHITE 5 K-,K-75 7 4008 WASHER.54-GREEN 5 OPTIONAL 4008-40087 OR 40080 USE ANY 5 WASHERS. USE WITH -SIDED KEY 7 40084 WASHER.59-ORANGE 5 OPTIONAL 4008-40087 OR 40080 USE ANY 5 WASHERS. USE WITH -SIDED KEY K-,K-75 K-,K-75 7 40085 WASHER.4-PURPLE 5 OPTIONAL 4008-40087 OR 40080 USE ANY 5 WASHERS. 8
Item Description Replaced Qty. Notes Kits/Assys Where USE WITH -SIDED KEY 7 4008 WASHER.9-YELLOW 5 OPTIONAL 4008-40087 OR 40080 USE ANY 5 WASHERS. USE WITH -SIDED KEY 7 40087 WASHER.74-BLACK 5 OPTIONAL 4008-40087 OR 40080 USE ANY 5 WASHERS. USE WITH -SIDED KEY 7 40080 WASHER.44-BLUE 5 K-,K-75 8 8 SLIDING CLUTCH K-75 9 409 LO GEAR-MAINSHAFT 4059 4099 ND GEAR-MAINSHAFT 4094,4057 88 SPACER K-75 9
MISCELLANEOUS Item Description Replaced Qty. Notes Kits/Assys Where 404 SHIFT DIAGRAM LABEL 70 SILICONE LUBE 8 OZ (.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) K-98 705 SEALANT CC (SINGLE APPLICATION SIZE) K-75,K-77 70 SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-078,K-97,K- 98,K-48,K- 49,K-,K-4 0
Group: OIL COOLER 7 Flow 7 4 5 8 9 7 Oil Return 7 0 Oil Pump Outlet * * Outlet *4 Fuller 77 * Inlet *5 Return Outlet 055-4/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item Description Replaced Qty. Notes Kits/Assys Where 805 OIL COOLER K-95 944 HOSE 5 FEET K-95 X-8-55 CAPSCREW 5/"-X-/" 4 X--50 LOCKWASHER 5/" 5 8 BRACKET 4 K-95 949 CONNECTOR K-95,S-404 7 945 SWIVEL 4 K-95 8 X-0-50 WASHER 5/" 9 809 PLUG-RUBBER MOUNT K-95 0 790 STRAP 8 K-95 94 CLAMP 5 K-95 80 NUT K-95
Item Description Replaced Qty. Notes Kits/Assys Where 94 ELBOW 4 K-95 4 S-404 OIL FILTER 78 5 77 FILTER ELEMENT S-404
Group: RANGE CYLINDER 9 Included in 999 Latest Design 8 4 7 5 4 * 7 9 8 0 7 5 *Indicates location of insert valves and plugs on range cylinder cover. 5 rear view of cover 44-0-0 RANGE CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where X-7-809 BOLT X 7 80,X 7 8 /"-0X-/4" 8 SHIFT YOKE 775 447 GASKET K-0,K-95,K- 97,K-98 4 K-4 RANGE VALVE REPL KIT A - 84 5 497 -O- RING K-97,K-98,K- 4 408 RANGE CYLINDER 40789 7 475 -O- RING K-97,K-98 8 40558 YOKE BAR 9 44 PISTON 5 0 445 -O- RING K-97,K-98
Item Description Replaced Qty. Notes Kits/Assys Where 444 -O- RING K-97,K-98 X--00 NUT 5/8"-8 8 GASKET K-0,K-95,K- 97,K-98,S-984 4 85 RANGE CYLINDER COVER S-984 5 40080 INSERT VALVE 4 405 K-75,K-77,S- 984 009 PLUG S-984 7 X-8L-07 CAPSCREW X 8 07 4 /8"-X-/4", /8"-X-/4" 8 55859 O-RING K-97,K-98,K- 4 9 X040 BREATHER 795 999 K-4 RANGE VALVE REPL KIT A - 84 4
Group: REVERSE IDLER 5 4 Latest Design 5 7 4 0 5 7 8 4 9 9 Old Design 8-5-97 RI Old Design REVERSE IDLER Item Description Replaced Qty. Notes Kits/Assys Where X--008 NUT 5/8"-8 48 WASHER 5
Item Description Replaced Qty. Notes Kits/Assys Where 4098 WASHER 48 4 K-09,S-0 4 487 BEARING 40500 K-75,K-77 5 757 REVERSE IDLER GEAR 409 40 RETAINING RING 4 K-09 7 K-09 IDLER SHAFT REPL KIT 405,4098,4055 8 50 PLUG 9 48 NO LONGER AVAILABLE 4 0 X-7-008 CAPSCREW 5/8"-8X-/4 40 RETAINING RING K-09 4055 IDLER SHAFT K-09
Group: ROADRANGER VALVE 999 Old Design 4 4 4 5 K-47 Rep Kit Master Valve * * See: Appendix / Air Line Tubing * * 004-/9 RRV * For Connector and Elbow Assy component information see Appendix. 7
ROADRANGER VALVE Item Description Replaced Qty. Notes Kits/Assys Where 007 MEDALLION, LOGO (OLD DESIGN) FULLER LOGO ONLY 55800 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-90 55809 SHIFT DIAGRAM MEDALLION K-47 MASTER VALVE REPAIR KIT K-90 MASTER VALVE REPAIR KIT RTLO S-58 FOR A-550 VALVE FOR A-90 VALVE 0 COVER A-90 4 X-8- SCREW X 8 0 8-X/8" 5 X-9-80 NUT /"- 8400 CONNECTOR ASSY 850 /8"TUBE-/"NPTF 8400 CONNECTOR ASSY 850 5/"TUBE-/"NPTF 84005 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /"NPTF K-75 8500 ELBOW ASSY 8450 5/"TUBE-/8"NPTF 8500 ELBOW ASSY 8450 /8"TUBE-/8"NPTF 8500 ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-75,K-,K- 98,K-,K-4 840 UNION ASSY /8" TUBING 840 UNION ASSY 5/" TUBING 840 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 800 SHEATHING (50 FT ROLL) 5/" - BLACK 50' 4 57 -O- RING CLAMP 999 A-90 ROADRANGER VALVE ASSY 999 S-58 ROADRANGER VALVE ASSY A - 550 STANDARD-W/LOGO RTLO - W/SHIFT DIAGRAM MEDALLION 8
Group: SHIFT BAR HOUSING (STD) 8 7 9 0 9 0 8 4 5 4 5 Eaton Fuller Super 0 5 0 9 0 9 999 4 * 5 8 7 * 4 7 8 * 4 5 4 *Use lockwire at these positions 0-5/9 STD Super 0 SHIFT BAR HOUSING (STD) Item Description Replaced Qty. Notes Kits/Assys Where 9
Item Description Replaced Qty. Notes Kits/Assys Where S-07 SHIFT BAR HSG ASSY (STD) 4078 HOUSING ONLY 407 GASKET 498 K-95,S-058,S- 07,S-074 4040 BREATHER 05 /4" NPT X--404 PIPE PLUG /4" NPT S-4 5 8 PIN S-058,S-074 X--0 PIPE PLUG X 0 /8" NPT 7 40999 PIN 87 8 5900 GASKET S-058,S-07,S- 074 9 940 REV/NEUTRAL LIGHT SWITCH 80 SWITCH NORMALLY OPEN 0 405 PLUG 597 S-058,S-07,S- 074 085 LIFTING EYE 705 X-8L-0 CAPSCREW /8"-X-/" X-8L-04 CAPSCREW /8"-X-/4" OR USE 4 PCS OF X-8L-04 AND PCS OF X-8L-0 5899 PIN S-058,S-074 4 598 SPRING K-75,K-75,S- 058,S-074 5 X-4-800 STEEL BALL /" 9 85 SNAP RING S-78,S-058 0 84 WASHER S-78,S-058 809 SPRING W/SHIFT LEVER K-75,S-78,S- 058 4095 SPRING W/REMOTE CONTROL K-75 8 PLUNGER S-78,S-058 S-78 SHIFT YOKE ASSY 80 4 0 LOCKSCREW S-058,S-074 5 40787 YOKE BAR REVERSE/ST S-058,S-074 40788 INTERLOCK BAR S-058,S-074 7 4055 SELECTOR BLOCK S-058,S-074 8 555850 PIN S-058,S-074 9 X-8-4 CAPSCREW /4"-0X/" 40
Item Description Replaced Qty. Notes Kits/Assys Where 0 0070 OIL TROUGH S-058,S-074 80 SHIFT BLOCK S-058 4 898 PLUG S-058 5 879 SPRING W/SHIFT LEVER K-75,S-058 5 409 SPRING W/REMOTE CONTROL K-75 009 PLUNGER S-058 7 805 YOKE BAR 4TH/5TH S-058,S-074 8 SHIFT YOKE S-058,S-074 999 S-058 SHIFT BAR HSG ASSY (STD) 800,4078,S - 98 COMPLETE-FOR USE W/SHIFT LEVER 999 S-074 SHIFT BAR HSG ASSY (STD) 4078 COMPLETE-FOR USE W/REMOTE CONTROL 4
Group: SPLITTER CYLINDER 0 Indicates part of item 999 4 5 9 4 7 7 8 8 Latest Design 48--00 9 SPLITTER CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where 07 SHIFT YOKE 0 LOCKSCREW S-058,S-074 4 GASKET PRIOR TO SERIAL NUMBERS 5089, 70754 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 4058 GASKET BEGINNING W/SERIAL NUMBERS 5089, 70754 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K-0,K-078,K- 95,K-98 K-0,K-078,K- 95,K-98 4 09 SPLITTER CYLINDER PRIOR TO SERIAL NUMBERS 5089, 70754 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 4 4058 SPLITTER CYLINDER BEGINNING W/SERIAL NUMBERS 5089, 70754 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 4
Item Description Replaced Qty. Notes Kits/Assys Where 5 08 -O- RING K-078,K-98 4008 YOKE BAR 7 09 -O- RING K-078,K-98 8 707 GASKET K-0,K-078,K- 95,K-98 9 X--0 PLUG NOT SOLD FOR SERVICE 0 70 COVER 9974 INSERT VALVE 55 40 K-75,K-77 40 REDUCER BUSHING 8004 X-8L-540 CAPSCREW 4 5/"-8X-7/8" 4 558504 -O- RING 55854 -O- RING K-078,K-98,K- 7 5 -O- RING K-98,K- 8 X040 BREATHER 795 9 K- SPLITTER VLV REPL KIT A - 8 X-8L-540 CAPSCREW 4 5/"-8X-7/8" 999 K- SPLITTER VLV REPL KIT A - 8 4
Group: TOP VALVE C B A 4 5 09--97 Top TOP VALVE Item Description Replaced Qty. Notes Kits/Assys Where K-98 T- VALVE KIT 900,959 8400 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-,K-98 795 BREATHER K-98 4 8500 ELBOW ASSY 8450 5/"TUBE-/8"NPTF 5 X-8C-55 CAPSCREW X 8L 500 5/"-8X/4" X-8-4 SCREW 44
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