Operation WAFER TYPE of carbon steel 1100 (1000-100) series C ont R o L Operation Edition 0-0-009 Wafer type butterfly valve 1100 (1000 100) series is used in industrial pipelines for demanding on-off and regulating tasks as well as in district heating, district cooling and power production. It is tight to both directions of flow. The body material is cast carbon steel. Double eccentric disc and shaft are stainless steel. The shaft packing box is a combination of graphite rings and O-rings which are possible to tighten while in pipeline and are also replaceable. Nominal dimensions: DN 0-00 Nominal pressure PN5bar Disk seal alternatives Stainless steel (CS) PTFE+C (TS) Closing pressure ( P) DN 0 50 0 bar DN 00 00 1 bar * Tightness class ISO 50, EN 1-1 RATE B RATE A DN 0 50 5 bar DN 00 00 1 bar ** Working temperature of liquid media (version for steam also available) Face-to-face length according to ISO 575 +0 C -0 C EN 55-1 Series 0 DIN0 K1 or EN 55-1 Series 5 DIN0 K or EN 55-1 Series 1 DIN0 K +10 C -0 C *** Connection Between neck-type flanges: EN109-1 Type 11, Facing Type B, PN5, PN1, PN10, ANSI CLASS 150. Size of erection gasket in accordance to SFS 7, DIN 90. Safety *) Option with Rate A for stainless steel seat is available. **) Wider temperature range is available. Conform to the requirements of the Council Directive 97//EC on Pressure Equipment, marking: Class: gas, group 1. Explosion-proof design in accordance to ATEX Directive 9/9/EC: group II GD, protection concept EEx na T is available as per special order. ***) For the valves DN00 and higher the design pressure (PN10,PN1,PN5)of flanges on the pipeline must be specified in order. Consult factory for details. Page 1 of 9
Exploded view 1 1 1 0 1 17 1 1 1 11 7 15 1 5 10 5 Alternative with PTFE+C gasket seal 19 10-100 Parts list and standard materials Part Material 1 Body Cast carbon steel GP0GH/ WCB Counter flange Carbon steel P5GH Disk Stainless steel EN101-1.0, ASTM A51 CFM Subshaft cover Carbon steel 5 Gland Stainless steel 1. Shaft seal bushing Stainless steel 7 Main shaft Stainless steel EN100-1.0 Subshaft Stainless steel EN100-1.0 10 Conical pins Stainless steel 1. 11 Key Carbon steel 1 Stem bearing PTFE on stainless steel net 1 Subshaft bearing PTFE on stainless steel net 1 Bearing plate PTFE on stainless steel net 15 Back-up-ring Stainless steel 1 Box packing Graphite 17,1 O-ring FPM Absent in version for steam 19 Socket screw Stainless steel ISO 50 A-0 0 Socket screw Stainless steel ISO 50 A-0 1 Hexagonal screw Stainless steel ISO 50 A-0 Seat ring Stainless steel AISI 1, AISI 90L or PTFE+C Bottom cover gasket Carbon Fibre SFS511 Graphite for steam version, 5 Shim Carbon Fibre SFS511 Graphite for steam version Page of 9
DN 00 00 BLUE LINE Dimensions DN L 1000 1100 100 D1 D h H h1 d1 Flange ISO511 Weight, kg 1100 Bare shaft 1000 1100 100 0 9 1 7 11 1 5 15 F07.5.5.5.5 100 5 5 15 9 11 1 5 0 F07 7 7 15 5 70 1 11 1 179 5 0 F07 9..7 9..7 150 70 5 7 1 17 10 199 5 5 F10 1.9 1 1.9 1 00 71 0 9 17 00 5 5 F1 5 9*) 9*) 9*) 50 7 11 0 9 0 F1 0 *) *) *) 00 7 11 70 75 0 9 5 F1 0.5 5*) 5*) 5*) 50 9 7 17 0 7 0 5 9 5 F1 5 7*) 7*) 7*) 00 10 10 0 50 F1.5 11*) 11*) 50 11 50 7 5 0 50 F1 117 19*) 500 17 15 55 5 10 0 F1 10 19*) 19*) 00 15 17 5 5 50 119 70 F5 0 7*) 7*) 700 15 9 75 9 0 119 70 F0 1 75*) 75*) 00 190 1 5 775 5 50 15 90 F0 5 511*) 515*) Actuating According to customer s needs the butterfly valve is delivered with: bare shaft (not recommended), manual gear, electric actuator, pneumatic or hydraulic actuator. *) with manual gear Operation torque DN 0 100 15 150 00 50 00 50 00 50 500 00 700 00 Torque*, CS 90 10 10 0 00 700 1 100 1 00 00 000 00 00 10 000 1 000 Nm TS 70 100 10 190 0 550 50 1 00 1 00 00 00 5 500 *) the operation torque for steam is the same as for liquid but one size bigger. Page of 9
Handlever The smaller sizes, DN 0-150 can be operated with handlever. The opening and closing of valves is stepless. The valve is open when the handlever is parallel to the pipe. DN h H A 0 11 00 100 11 00 15 1 0 00 150 10 9 0 Manual gear Opening and closing of the valves from the handwheel. The position of disc can be seen on a position indicator on top of the gear DN D h H a b c d 0 1 11 0 1 5 171 00 100 15 11 1 5 195 00 15 1 1 9 1 5 0 00 150 1 10 0 71 0 00 00 00 11 0 71 5 00 50 0 5 55 71 10 00 00 70 75 9 91 50 00 50 0 0 5 91 77 00 00 501 7 10 5 500 50 50 5 5 7 10 500 500 55 579 7 10 51 500 00 5 9 500 59 500 700 75 9 71 500 1 500 00 5 55 19 579 1 71 700 Page of 9
Pneumatic actuator. Högfors valve can be equipped with pneumatic actuator of any known brand. In the picture below presented the common combination of valve with Remote Control spring return actuator. DN RC model* ØD L 1000 1100 100 E C h H1 A B 0 RC50-SR 1 9 75 9 11 9 90 5 100 RC0-SR 15 5 5 75 9 11 1 5 5 15 RC0-SR 1 5 70 75 9 1 5 5 150 RC0-SR 1 70 5 7 75 9 10 7 5 5 00 RC70-SR 71 0 9 110 110 00 1 15 510 50 RC0-SR 0 7 11 110 110 7 510 510 00 RC-SR 70 7 11 110 110 7 901 510 510 50 RC-SR 0 9 7 17 110 110 0 975 510 510 00** RC-SR 10 10 110 110 105 510 510 50** RCG100 50 11 190 190 5 10 50 50 500** RCG100 55 17 15 190 190 10 50 50 * P = 5 bar, at air pressure bar ** P max = 1 bar Page 5 of 9
Electrical actuator. Högfors valve can be equipped with the electrical actuator of any known brand. The typical solution is 11 series valve with AUMA Norm actuator. 5 15 DN AUMA type A B D E F G H J K P 0 SA07.1-GS50. F07 9 9 1 1 11 1 5 0 10 100 SA07.1-GS50. F07 9 9 7 1 11 15 5 0 10 15 SA07.1-GS50. F07 9 9 179 1 1 5 0 10 150 SA07.1-GS50. F10 9 77 7 199 10 1 50 10 00 SA07.5-GS. F1 500 17 50 00 75 10 50 SA07.5-GS0. F1 510 1 55 9 0 0 10 00 SA07.5-GS100./VZ. F1 9 1 1 0 0 75 70 105 100 10 50 SA07.5-GS100./VZ. F1 9 1 1 7 5 0 0 105 100 10 00 SA07.5-GS100./VZ. F1 9 1 1 9 0 105 100 10 50 SA07.5-GS15./VZ. F1 9 17 1 70 0 5 50 15 15 10 500 SA07.5-GS15./VZ. F1 9 17 1 770 5 55 15 15 10 00 SA07.5-GS10./GZ10. F5 990 7 1 50 5 17 10 10 700 SA07.5-GS00./GZ00. F0 111 9 90 0 9 75 15 00 10 00 SA07.5-GS00./GZ00. F0 111 9 9 50 5 5 15 00 10 Page of 9
Mounting gasket. S D1 Gasket thickness S can be 0.5.0mm,.0mm is recommended. D DN 0 100 15 150 00 50 00 50 00 50 500 00 700 00 D1*(мм) 90 115 11 19 0 7 5 0 70 50 0 70 0 PN10 1 1 19 1 7 7 90 50 595 95 10 915 D(мм) PN1 1 1 195 5 7 0 5 5 97 557 1 75 05 910 PN5 1 1 195 5 5 0 5 515 55 5 70 0 90 D1* - maximum permissible size. Pressure / Temperature Rating. The max pressure difference depends on the working temperature of liquid media. Pressure (bar) TS 0-50 5.5 0 CS 0-50 CS 00-00, TS 00-00 15 1.5 10 1 Pressure (MPa) 5 CS, 0.5 TS TS CS 0 0-0 -0 0 0 0 0 0 100 10 10 10 10 00 0 0 0 0 Temperature of liquid ( C) Product codes EN 55-1 Series 5 DIN0 K DN 0 50 Face-to-face length according to ISO 575 EN 55-1 Series 0 DIN0 K1 EN 55-1 Series 1 DIN0 K Seat PTFE+C Stainless steel PTFE+C Stainless steel PTFE+C Stainless steel handlever up to DN150 100TS. 1000CS. 110TS. 1100CS. 10TS. 100CS. bare shaft 100TS Z 1000CS Z 110TS Z 1100CS Z 10TS Z 100CS Z manual gear 100TS M 1000CS M 110TS M 1100CS M 10TS M 100CS M For steam on special order. Code number: 1101CS Page 7 of 9
The control curves The curves indicate the regulating values of the valve at different opening angles. Kv 10 5 10 DN 00 DN 700 DN 00 DN 500 DN 50 DN 00 DN 50 DN 00 DN 50 Kv100 000 000 0000 1000 11000 700 700 5100 900 050 10 10 DN 00 DN 150 DN 15 DN 100 DN 0 100 70 70 5 10 1 0 0 10 0 0 0 0 0 0 0 50 0 0 0 70 0 0 0 90 0 α WATER: Volume flow: Flow velocity: 5, / / / Page of 9
How to order Body material: Carbon steel, Stainless steel 1 1 00 CS 00 M Valve type: Connection: Special options: Main seal Size DN Actuator: 1 - butterfly valve, 0, 1, -, - welded end, 5 flanged, 00 standard, 01 - For steam, 0 - PTFE+C seat (CS) - Stainless steel, (TS) - PTFE+C ( _ ) - handlever, (Z) - bare shaft, (M) - manual gear Page 9 of 9