Impact of Heavy Loads on State and Parish Bridges. Aziz Saber, Ph.D., P.E. Program Chair Civil Engineering Louisiana Tech University

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Impact of Heavy Loads on State and Parish Bridges Aziz Saber, Ph.D., P.E. Program Chair Civil Engineering Louisiana Tech University

Acknowledgement Funds from Louisiana Transportation Research Center LA DOTD Personnel Project Review Committee LTRC Personnel Mr. Harold Skip Paul, Mr. Mark Morvant, Mr. Walid R. Alaywan, Mr. Masood Rasoulian, Doc Zang Louisiana Tech University Dr. Xiang Shawn Zhou, Arun Guduguntla, Shouxin Wu, Shelly Brock, Derek Guillot

Outline Current truck load limits in Louisiana Sugarcane truck loads study Senate Concurrent Resolution 123 Objectives of the study Scope of work Methodology Analyses, Results, and Fiscal Impact Field Verification Long Term Monitoring Conclusions & Recommendations

Current Situation in Louisiana 80,000 lbs. GVW legal truck weight 86,600 lbs. GVW for trucks hauling timber with a permit for $10 per year 100,000 lbs. GVW for trucks hauling sugarcane with a permit for $100 per year

Sugarcane Truck Loads 2004 Study was funded by LTRC to Investigate the effects of sugarcane truck loads on Bridges in Louisiana GVW limits 100,000lbs and 120,000lbs

Senate Concurrent Resolution 123 Study laws governing vehicles hauling La products in excess of standard limitations Make recommendations / proposals for legislation to update such laws Include in the study vehicles transporting the following La products: Forestry products in their natural state Evaluate the economic impact to the state & the industry if GVWs exceed present legal limits

Objectives If GVWs exceed present limits Evaluate the characteristics of bridge girders and bridge decks under the heavy load Cost Study determine the fiscal impacts on bridge systems Keeping in mind that timber and sugarcane economically viable to LA

SCOPE OF WORK Truck Loads Standard Design Truck HS20-44, H15 FHWA 3S2 Trucks hauling timber» (FHWA - Type9) FHWA 3S3 Trucks hauling sugarcane Bridges» (FHWA - Type10) Louisiana State Routes U.S. Numbered Routes Parish Roads

Timber Trucks

Timber Trucks

Work Plan Timber ID bridges used to transport Timber & select a sample for study Work with La Forestry Association to ID routes timber hauled on La, US, & Parish Selection criteria based on: The amount of timber harvest each parish produces Geographic location in the state Select a sample for study based on a review of the bridge inventory The selected bridges in the sample reviewed and grouped based on their Structure Types

Timber Value 2003 - $ Million Rapides Desoto Webster Jackson Winn Claiborne Union Natchitoches Bienville Sabine Vernon Identification of the Critical Bridges 80 70 60 50 40 30 20 10 0

Rapides Natchitoches Bienville Vernon Winn Desoto Claiborne Union Webster Jackson Sabine Number of Control Sections Control Sections Timber Truck Route 100 90 80 70 60 50 40 30 20 10 0 Parish

Bienville Claiborne Desoto Jackson Natchitoches Rapides Sabine Union Vernon Webster Winn Number of Bridges Bridge Data LA On-System Bridges Bridges on Timber Truck Route 650 600 550 500 450 400 350 300 250 200 150 100 50 0 Parish

Critical Bridges Considered Critical Bridges 2000 1800 1881 1600 1400 1200 1000 945 800 600 400 200 0 State Bridges Parish Bridges

Sugarcane Truck Loads Study funded in 2004 Impact on State Bridges Sugarcane fields in 24 parishes Truck GVW 100,000lbs can we increase GVW to 120,000lbs

Truck Load Applied in Analysis

Truck Load Applied in Analysis Steering Axle 12,000 lbs. Max. Tandem Load Max. Tandem Load

Truck Load Applied in Analysis

Truck Load Applied in Analysis

Bridge Analysis Methodology (Capacity vs. Demand) Methodology utilized AASHTO LRFD, and Standard specifications Spread sheets Finite element models (FEM) Demand on the bridge girders based on Span type, (simple span, continuous span) Length of main span Capacity LRFD design recommendations Strength criteria (flexure, shear and fatigue) Serviceability (deflection) Short and long term effects on strength and safety of the bridges Cost models were set up and analyzed based on results from the analyses

Short Term Effects on Bridges The influence line analysis was performed first to determine the critical location of trucks on the bridges The magnitude of the maximum moments and shear forces were calculated The ratios of the results for overload truck and the design truck for flexural and shear forces were obtained The serviceability criteria were evaluated for bridge girders based on their deflections

Finite Element Approach Influence Line Analysis was Performed First to Determine the Critical Truck Location. Bridge Models 30ft wide and different Girder Spacing were Evaluated Both of Short Term and Long Term Effects were Evaluated Effects of Heavy Truck Load on Bridge Girders were Determined FHWA 3S2 Truck Load (Type 9) FHWA 3S3 Truck Load (Type 10)

Finite Element Model

Finite Element Model

Finite Element Model

Truck 3 S2 to H 15 Short Term Effects on Simply Supported Bridges Design Load H15 Effects of 3S2 Truck on Simply Supported Bridge Design Load H15 3.40 3.20 Moment Shear Deflection 3.00 2.80 2.60 2.40 2.20 2.00 1.80 1.60 1.40 10 20 30 40 50 60 70 80 90 100 110 120 130 Span (ft)

Truck 3S2 to HS20-44 Short Term Effects on Simply Supported Bridges Design Load HS20-44 Effects of 3S2 Truck on Simply Supported Bridg Design Load H20-44 1.5 Moment Shear Deflection 1.4 1.3 1.2 1.1 1.0 0.9 0.8 10 20 30 40 50 60 70 80 90 100 110 120 130 Span (ft)

Truck 3S2 to HS20-44 Short Term Effects on Continuous Bridges Design Load HS20-44 Effects of 3S2 Truck on Continuous Bridge Design Load H20-44 1.70 1.60 1.50 1.40 1.30 1.20 1.10 1.00 0.90 Positive Moment Negative Moment 0.80 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Span Length (ft)

Truck 3S2 to HS20-44 Short Term Effects on Continuous Bridges Design Load HS20-44 Effects of 3S2 Truck on Continuous Bridge Design Load H20-44 1.5 Maximum Absolute Shear 1.4 1.3 1.2 1.1 1.0 0.9 0.8 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Span Length (ft)

Short Term Effects on Simply Supported Bridges - FHWA 3S3 Truck Load 5 Girders 5% to 10% Margin of Safety in Bridges Designed for HS20-44 Truck Load could be Applied from Previous Study. 10.00% 9.00% 8.00% 7.00% 6.00% 5.00% 4.00% 3.00% 2.00% 1.00% Change Compressive Stress - Top - AASHTO Type IV Change Compressive Stress - Top - AASHTO Type V Change Compressive Stress - Top - AASHTO Type VI 0.00% Girder 1 Girder 2 Girder 3 Girder 4 Girder 5

Short Term Effects on Simply Supported Bridges - FHWA 3S3 Truck Load 5 Girders 5% to 10% Margin of Safety in Bridges Designed for HS20-44 Truck Load could be Applied from Previous Study. 10.00% 9.00% 8.00% 7.00% 6.00% 5.00% 4.00% 3.00% 2.00% 1.00% Change Tensile Stress - Bottom - AASHTO Type IV Change Tensile Stress - Bottom - AASHTO Type V Change Tensile Stress - Bottom - AASHTO Type VI 0.00% Girder 1 Girder 2 Girder 3 Girder 4 Girder 5

Estimate Long Term Impacts On Bridge Girders Evaluate impact on Fatigue Serviceability of the bridges Results from analyses used to formalize a load rating approach to determine additional maintenance costs for highway bridges

Procedure to Calculate Weighted Average Cost per Trip Calculating the percent of Bridge Life: (Ratio from analysis)^3 % of life = ---------------------------------------------------------------------* 100 (2500 trucks per day * 365 days per year * 50 years) Average cost to replace bridge girders and bridge decks in 2004 was $90 per square foot

Summary of Cost Bridges Bridge Type Design Truck GVW Cost per Truck Type Trip Simple H15 FHWA 3S2 100k $8.5 Simple HS20-44 FHWA 3S2 100k $5.75 Parish $1.05 Continuous HS20-44 FHWA 3S2 100K $8.9 Continuous HS20-44 FHWA 3S3 100k $8.9 Simple HS20-44 FHWA 3S3 100k Uniform $0.9 Simple HS20-44 FHWA 3S3 120k $11.75

Field Verification A field calibrated finite element model was used for live load test and load rating Results indicate that the structure has adequate strength to resist both bending and shear forces Installed Long Term Monitoring System

Long Term Monitoring System

Long Term Monitoring System

Long Term Monitoring System

Long Term Monitoring System Data Acquisition

Recommendations The current permit fees on 3S2 and 3S3 trucks will Not cover the additional maintenance and repair cost for concrete bridge girders due to the new loads Agriculture harvest is important part of LA s economic base If GVW to be increased then axle configuration should be modified Long Term Monitoring Systems

Thank you Comments / Questions