ST 3000 R300 & R300 with ZS Option Installation Instruction Kit (Part Number 51205754-001, -002, -003, -004) Document Number Form: 34-ST-33-47A Effective: 10/00 Supersedes: 34-ST-33-47, dated 7/99 Summary Enclosed is a new assembly or with ZS (Zero and Span) Option with accessory parts for your ST 3000 R300 pressure transmitter. Use the one of the procedures below to install the assembly. If you have received an EPROM with your with ZS Option, instructions are given in the procedure (Table 2) to replace the EPROM chip on the transmitter, if needed. WARNING Do not access components inside the transmitter with power applied. This equipment contains devices that can be damaged by electrostatic discharge. It is imperative that assemblies containing static-sensitive devices be carried in conductive plastic bags. When adjusting or performing any work on such assemblies, grounded work stations and wrist straps must be used. Tools Needed You will need the following tools to install the smart meter (and EPROM): 1.5mm Allen wrench Small Phillips-head or flat blade screwdriver Extraction tool, AMP #821980-1, for 32-pin quad flat pack OR Needle-nosed tweezers. Component Location Refer to Figure 1 for the location of the integrated smart meter in the transmitter electronics housing. Technical Assistance Any questions with the procedure or problems after the with/without ZSD option is installed, Please call our TAC center at 1-800- 423-9883 [Press 1] 34-ST-33-47A Page 1 of 9
Electronics Housing Local Smart Meter Option Figure 1 ST 3000 Transmitter with Installed Replacement Procedures To install the R300 with ZS Option use the procedure in Table 2. Follow the procedure in Table 1 to install the R300 on the ST 3000 transmitter. Table 1 Installation Procedure 1 If you have an SFC or SCT, connect it to the transmitter loop wiring and check the transmitter status. Record any status messages. [STATUS] 2 Turn OFF transmitter power. ATTENTION We recommend that you remove the transmitter from service and move it to a clean area before taking it apart. 3 Loosen end cap lock with the 1.5 mm Allen wrench and unscrew end cap from electronics side of transmitter housing. Note: The electronics side of the transmitter housing is located away from the transmitter ID label attached to the housing. Page 2 of 9 34-ST-33-47A
Table 1 Installation Procedure, continued 4 Loosen two retaining screws and carefully pull mounting bracket and from housing. Note orientation of mounting bracket in transmitter housing. (To be Installed) Retaining Clip for Flex Tape Transmitter Housing End Cap Electronics and Bracket Assembly Power 5 Route the smart meter cable through slot in mounting bracket and around to the component side of the. See figure. Mounting Bracket Up Slot Make sure meter cable is installed between and mounting bracket. Cable Restraining Clip Form 34-ST-33-47A Page 3 of 9
Table 1 Installation Procedure, continued 6 Plug end of smart meter cable into meter connector J4 on the. See figure. REV X XXXXXX ASSY XXXXXXXX-XXX W1 Flex Tape J4 Meter 2-wire Power R W 7 Secure meter cable by slipping cable under restraining clip on mounting bracket. See figure in step 5. 8 Plug in the flex tape connector to J3 and 2-wire power connector to J1 of the. See figure in step 6. 9 Orient the and mounting bracket assembly as shown in step 5 above and insert back into transmitter housing. Secure with the two mounting screws. 10 Attach smart meter to the mounting bracket by placing meter over mounting bracket and then rotate clockwise to lock the meter to the bracket. ATTENTION Be sure to orient smart meter for proper viewing through end-cap window. You can rotate the meter mounting orientation in 90-degree increments. Make sure that the meter cable wires are away from the threads of the housing so that the cable is not damaged when the end cap is installed. 11 Using the end cap supplied with the smart meter kit, lubricate end-cap O-ring with silicon grease such as Dow Corning #33 or equivalent and then install end cap on transmitter housing. Tighten end cap lock with Allen wrench. 12 If desired, rotate the transmitter housing a maximum of 180 degrees so that smart meter is visible. Page 4 of 9 34-ST-33-47A
Table 1 Installation Procedure, continued 13 Return transmitter to service and turn ON power. 14 Check the status of all the indicators on the smart meter LCD display by cycling power to the transmitter. The meter runs a brief self-test whenever power is applied to the transmitter. All the display indicators are lit during the self-test as shown in the figure. with Local Zero and Span VAR SEL. UPPER VALUE SPAN ZERO 0 % 100 % 18 8.80 - OUTPUT MODE CHECK STATUS FAULT - LAST KNOWN VALUE o F o C FLOW UNITS SET ANALOG In H O 2 LOWER GPH mmhg VALUE GPM PSI A K 15 If available, connect SFC or SCT to transmitter loop wiring and check status. Status should be the same as recorded in 1. If not confirm diagnostic message and as indicated in ST3000 User s Manual. 16 Verify smart meter configuration data. * Configure selected engineering units and lower and upper display range values as required. * For more information on smart meter set up, configuration and operation, see Appendix A in the ST 3000 Smart Transmitter Release 300 Installation Guide, Document Number 34-ST-33-39. Form 34-ST-33-47A Page 5 of 9
Replacement Procedures Follow the procedure in Table 2 to install the R300 with ZS Option on the ST 3000 transmitter. Table 2 with ZS Option Installation Procedure 1 If you have an SFC or SCT, connect it to the transmitter loop wiring and check the transmitter status and the Firmware version. Record any status messages. [STATUS] Record Firmware version. [SHIFT] [3] 2 Turn OFF transmitter power. ATTENTION We recommend that you remove the transmitter from service and move it to a clean area before taking it apart. 3 Loosen end cap lock with the 1.5 mm Allen wrench and unscrew end cap from electronics side of transmitter housing. Note: The electronics side of the transmitter housing is located away from the transmitter ID label attached to the housing. 4 Loosen two retaining screws and carefully pull mounting bracket and from housing. Note orientation of mounting bracket in transmitter housing. (To be Installed) Retaining Clip for Flex Tape Transmitter Housing End Cap Electronics and Bracket Assembly Power a) Unplug the 2-wire power connector from b) Using the retaining clip, unplug flex tape connector, c) Remove from transmitter. Page 6 of 9 34-ST-33-47A
Table 2 with ZS Option Installation Procedure, continued 5 Place mounting bracket and on a clean non-conductive surface with the facing up. Locate the EPROM on the. Make note of the orientation of the chip in the keyed socket. See figure. EPROM location REV X XXXXXX ASSY XXXXXXXX-XXX W1 W R 6 Check the label on the EPROM or the firmware version obtained in step 1 of this procedure: If the firmware version is 3.5/B.5 or greater you do not need to replace the EPROM on the, go to step 9. If the firmware version is 3.4/B.4 or less you need to replace the EPROM on, go to step 7. 7 Use an extraction tool if available to remove the chip from its socket, otherwise use a small pair of needle-nosed tweezers and gently pry at two corners of the chip to lift and remove the chip from its socket. See figure. EPROM in socket Gently pry at corner Gently pry at corner Socket key 8 Orient replacement EPROM chip so that it corresponds with the keyed corner of the chip socket, (see figure in step 7) and carefully press chip into socket. Be careful not to damage the contacts on the chip or socket. Form 34-ST-33-47A Page 7 of 9
Table 2 with ZS Option Installation Procedure, continued 9 Route the smart meter cable through slot in mounting bracket and around to the component side of the. See figure. Mounting Bracket Up Slot Make sure meter cable is installed between and mounting bracket. Cable Restraining Clip 10 Plug end of smart meter cable into meter connector J4 on the. See figure. REV X XXXXXX ASSY XXXXXXXX-XXX W1 Flex Tape J4 Meter 2-wire Power R W 11 Secure meter cable by slipping cable under restraining clip on mounting bracket. See figure in step 9. 12 Plug in the flex tape connector to J3 and 2-wire power connector to J1 of the. See figure in step 10. 13 Orient the and mounting bracket assembly as shown in step 4 above and insert back into transmitter housing. Secure with the two mounting screws. 14 Attach smart meter to the mounting bracket by placing meter over mounting bracket and then rotate clockwise to lock the meter to the bracket. ATTENTION Be sure to orient smart meter for proper viewing through end-cap window. You can rotate the meter mounting orientation in 90-degree increments. Make sure that the meter cable wires are away from the threads of the housing so that the cable is not damaged when the end cap is installed. Page 8 of 9 34-ST-33-47A
Table 2 with ZS Option Installation Procedure, continued 15 Using the end cap supplied with the smart meter kit, lubricate end-cap O-ring with silicon grease such as Dow Corning #33 or equivalent and then install end cap on transmitter housing. Tighten end cap lock with Allen wrench. 16 If desired, rotate the transmitter housing a maximum of 180 degrees so that smart meter is visible. 17 Return transmitter to service and turn ON power. 18 Check the status of all the indicators on the smart meter LCD display by cycling power to the transmitter. The meter runs a brief self-test whenever power is applied to the transmitter. All the display indicators are lit during the self-test as shown in the figure. with Local Zero and Span VAR SEL. UPPER VALUE SPAN ZERO 0 % 100 % 18 8.80 - OUTPUT MODE CHECK STATUS FAULT - LAST KNOWN VALUE o F o C FLOW UNITS SET ANALOG In H O 2 LOWER GPH mmhg VALUE GPM PSI A K 19 If available, connect an SFC or SCT to transmitter loop wiring and check status. Status should be the same as recorded in 1. If not reconfigure transmitter. 20 Verify smart meter configuration data.* Configure selected engineering units and lower and upper display range values as required. * For more information on smart meter set up, configuration and operation, see Appendix A in the ST 3000 Smart Transmitter Release 300 Installation Guide, Document Number 34-ST-33-39. Form 34-ST-33-47A Page 9 of 9