NEO-DYN MODELS 100T AND 100TC ADJUSTABLE TEMPERATURE SWITCHES; ENCLOSURE 3X FOR WEATHERPROOF APPLICATIONS INSTALLATION AND OPERATION MANUAL PN 610-0012 Rev B
Manual No. 610-0012 REV B Neo-Dyn 28150 Industry Drive Valencia, CA 91355 Tel: (661) 295-4000 Fax: (661) 294-1750 World Wide Web: www.neodyn.com Copyright 2002 ITT Industries Important Information The product warranty applicable to this ITT Neo-Dyn instrument is as stated on page the last page of this manual. Should any after-delivery problems arise, please contact ITT Neo-Dyn s Customer Service using the information above. Our normal business hours are weekdays, 7:00 am to 3:30 PM, Pacific Time. Before installing this Temperature switch, become familiar with the installation and adjustment instructions in Chapters 2 and 3 CAUTION Indicates a hazard which can cause severe personal injury, death, or substantial property damage if the warning is ignored. Indicates a hazard which will or can cause minor personal injury or property damage if the caution is ignored. SPECIAL CONDITIONS FOR SAFE USE The electrical snap switch assemblies shall be installed such that the equipment wiring is protected from mechanical damage by the use of metal conduit or a method providing equivalent protection. The equipment wiring must not be subjected to tension or torque. If it is to be terminated within a potentially explosive atmosphere, a suitably certified termination facility must be used. NOTE Indicates additional information about a particular item necessary to the operation of the unit. This document contains proprietary information, which is the property of Neo-Dyn, a unit of ITT industries. This document may not be reproduced, either in part or in full, without the consent of ITT industries. Enclosure 6N Temperature switchespage i
TABLE OF CONTENTS CHAPTER 1 INTRODUCTION... 1 CUSTOMER SERVICE... 2 OTHER CONFIGURATIONS... 2 CHAPTER 2 INSTALLATION... 3 MOUNTING... 3 PROCESS CONNECTIONS... 4 PROCESS MEDIA... 4 POTENTIALLY EXPLOSIVE ATMOSPHERES (HAZARDOUS LOCATIONS)... 4 ELECTRICAL CONNECTIONS... 5 CHAPTER 3 ADJUSTMENTS AFTER INSTALLATION... 6 SETPOINT ADJUSTMENT... 6 CHAPTER 4 TROUBLESHOOTING... 7 CHAPTER 5 SPECIFICATIONS... 8 WARRANTY INFORMATION... 11 Enclosure 6N Temperature switchespage ii
CHAPTER 1 INTRODUCTION The Neo-Dyn Enclosure 3X Temperature Switches described in this manual are weather-proof, electromechanical sensing devices designed for a wide range of applications in pneumatic and hydraulic systems up to 1500 psig. Model 100T has its temperature sensor mounted on its case, while Model 100TC has a remote sensor, mounted at the end of a flexible capillary. The wetted materials of both models include a welded corrosion-resistant steel (CRES) temperature sensor. Model 100T has a Teflon seal, while Model 100TC has a graphitefilled non-asbestos packing. Setpoint adjustments are easily made through the adjustable range by turning an adjustment nut located inside the housing. The standard configuration of these switches will switch up to 15 amp at up to 250 VAC in a single-pole configuration, and up to 11 amp at up to 250 VAC in a double-pole configuration. When ordered with M Option, the switch is rated for currents to one amp, but its bifurcated gold contacts will reliably switch currents in the milliampere and microampere ranges. These switches have CE Mark, and they have weatherproof enclosures with IP66 ingress protection and that meet the requirements of NEMA 3. 3R, 3S, 4, 4X and 13. The internal switch elements are UL and CSA recognized components. Enclosure 6N Temperature switchespage 1
TEMPERATURE PROBE PROCESS FITTING 1/2-14 NPT MALE (LOCATED AT END OF CAPILLARY ON MODEL 100TC) HOUSING COVER CONDUIT FITTING 1/2-14 NPT FEMALE 4X COVER SCREW Figure 1. Models 100T and 100TC Enclosure 3X Adjustable Temperature Switches for Weatherproof Applications Pressure Port Configurations Vary with Model and Range Hidden lines indicate mounting holes under the cover (see Mounting in Chapter 2). Chapter 5 contains complete specifications for these Adjustable Temperature switches. CUSTOMER SERVICE If you have any questions about these Pressure and Temperature Switches that are not covered in this manual, you can contact Neo-Dyn or our representatives in several ways. The Neo-Dyn customer service phone number is (661) 295-4000. Our customer service department is open from 7:00 am to 3:30 p.m. Pacific Time. Our Internet site is www.neodyn.com; it includes lists of sales representatives and distributors. OTHER CONFIGURATIONS The models described in this manual are also available in special and factory-set configurations. For these units, follow the installation and operating instructions herein, except adhere to the pressure, temperature, and electrical limits marked on the units. Enclosure 6N Temperature switchespage 2
CHAPTER 2 INSTALLATION Installation of these Neo-Dyn Enclosure 3X temperature switches is straightforward. However, they must be installed by a qualified electrician, in compliance with all local and national electrical codes Electrical hazard Do not make electrical connections while power is on. Always check for multiple circuits. Always make sure grounding is adequate. Do not remove switch while under pressure. MOUNTING Model 100T can be mounted directly to the process connection if there is no significant vibration and the fluid lines are capable of supporting the weight. It can also be attached to a flat surface, such as a wall or panel, using.250 in. diameter or M6 socket-head cap screws through the mounting holes that are accessed by removing the housing cover; allow.5 in (12.7 mm) screw length above the mounting surface. These holes are located on two corners of a 2.72 inch (6.91 cm) square, or 3.85 inches (9.77 cm) apart on a 45 diagonal. Model 100TC must be mounted by this method, as its remote temperature sensor will not support the housing. Do not overtighten the screws when replacing the cover. Enclosure 6N Temperature switchespage 3
PROCESS CONNECTIONS The process connections are: Model 100T: ½ - 14 NPT male standard. The.25 in. (6.4 mm) dia. probe extends 3.0 in. (76 mm) past the end of the pipe thread Model 100TC: ½ - 14 NPT male standard. The.38 in. (9.7 mm) dia. probe extends 4.50 in. (114 mm) min. from the end of the pipe thread, and can be extended an additional 9.5 in. (241 mm). After this length adjustment, torque the gland nut in the pipe fitting to 230 ± 20 in-lb (26.0 ± 2.3 newton-meters).. When installing the Temperature switch, always: Make sure that the unit and your system have matching threads. Use the wrench flats provided. Seal all joints with pipe joint sealing compound. CAUTION Avoid excessive torque on all threaded connections. Do not exceed the marked maximum operating pressure in normal operation. The marked Proof Pressure is provided to give the maximum allowable pressure without causing permanent damage to the temperature switch in the event of an over-pressure condition. Set pressure relief/safety valves below this setting. PROCESS MEDIA Process media must be compatible with the wetted materials listed in Chapter 5. Compatibility is defined by an A rating in the Chemical Resistance Guide for Metals and Alloys, the Chemical Resistance Guide for Plastics, and the Chemical Resistance Guide for Elastomers, all published by Compass Publications, and available from the National Association of Corrosion Engineers (NACE), Houston, Texas; telephone 281 228 6200. Enclosure 6N Temperature switchespage 4
ELECTRICAL CONNECTIONS An internal terminal block is standard, with a green screw for attaching the ground wire. See Figure 2 and Error! Reference source not found.. All field wiring must comply with requirements of the NEC or applicable local or national electrical codes, including wire gauges and insulation temperature ratings. Conduit seals may be required. RED NC1 BRN C1 RED NC1 BRN C1 BLU NO1 BLK NC2 GRN SCREW YEL C2 VIO NO2 GRN SCREW FORM CC FORM C Figure 2. Form C and CC Schematics Shown Below the Decreasing Setpoint RED NC NC BLK BLU NO NO VIO GRN SCREW Figure 3. Form Z Schematic Shown Below the Decreasing Setpoint Enclosure 6N Temperature switchespage 5
CHAPTER 3 ADJUSTMENTS AFTER INSTALLATION The factory-set setpoint or adjustable setpoint range is marked on the nameplate of the switch. This section describes the adjustments needed after an Adjustable Temperature switch has been properly installed. SETPOINT ADJUSTMENT Disconnect the electrical power. Check for multiple circuits. 1. Loosen the screws on the housing cover, and move it aside. 2. Check the setpoints per paragraphs 4 and 5 below for precise adjustments. 3. The adjustment nut can be rotated by hand or with an open-end wrench or similar tool. The range scale indicates the increasing setpoint and is intended to be used only as an approximate guide. Make precise final adjustments using the measurements described in para Error! Reference source not found. and 5 below. 4. To check the increasing setpoint of a temperature switch, insert the temperature probe into a fluid bath so that the hex is within 3/8 inch (9.5 mm) of the surface, and also insert a calibrated thermometer into the fluid next to the probe. Slowly increase the temperature of the fluid (try not to exceed 5 C or 9 F per minute) until actuation is noted by listening to the audible snap of the Belleville spring, or with an ohmmeter across the appropriate terminals in the terminal block. 5. If you want to check the decreasing setpoint, slowly decrease the temperature after the switch has actuated and note the value at which the audible snap or an ohmmeter indicates deactuation. Deadband may be calculated if desired by subtracting the decreasing setpoint reading from the increasing setpoint reading. CAUTION 6. Replace the cover by moving it back into position over the top of the housing and tightening the screws until the cover is snug against its gasket. Do not overtighten, as this could damage the gasket. Enclosure 6N Temperature switchespage 6
CHAPTER 4 TROUBLESHOOTING In-service problems are unlikely, but the following paragraphs suggest ways to verify any problems that might arise: 1. Failure to Switch If application of temperature 10% greater than the adjusted setpoint fails to produce actuation, first check for contamination in the process connection, and verify that the expected temperature is reaching the sensing diaphragm or piston. If the Belleville spring can be heard to audibly snap, but an ohmmeter indicates no electrical switching, the cause is probably stuck or burned switch contacts, or the switch element has moved away from the position where it was synchronized with the snap action. Return the unit for repair. If application of temperature 10% greater than the adjusted setpoint fails to produce an audible snap of the Belleville spring, there is probably a mechanical failure or binding due to contamination. Return the unit for repair. 2. Calibration Shifts If it is suspected that the setpoints have shifted, recheck them per Chapter 3. If you verify unstable or drifting setpoints, return the unit for repair. Enclosure 6N Temperature switchespage 7
CHAPTER 5 SPECIFICATIONS This section shows standard specifications and available options. STANDARD Interfaces Weight: approximately 3 pounds (1.4 kg) each Conduit Connection: ½ - 14 NPT male Standard Pressure Port Connection: ½ - 14 NPT female Listing Agency Approvals CE Mark All models with option letter X in the part number. Internal switching elements are recognized components by both UL and CSA. Part Number The part number contains information about which configurations and options are included in your Adjustable Temperature switch. To determine the pressure range, electrical rating, and options, compare the part number of your unit with the information in Figure 4 and Table 1. Figure 4.. Part Number Breakdown NOTE: Part number format varies for specials. Enclosure 6N Temperature switchespage 8
Wetted Materials No Table 1 Description 3 300-series CRES with Viton seal, except Teflon seal on Range J (Model 100T) 5 300-series CRES with graphite-filled non-asbestos packing (Model 100TC) Weather Proof Ratings Ingress protection IP66 Enclosure type 3, 3R, 3S, 4, 4X, 13 (NEMA) Pressure Ratings Maximum Operating Pressure: 1500 psig (103.5 bar) Proof Pressure: 2250 psig (155.1 bar) Electrical and Ambient Temperature Ratings Minimum ambient temperature is -40 C (-40 F), Form C3X (SPDT): 15 amp @ 125 or 250 VAC, 1/8 HP @ 125 VAC, ¼ HP @ 250 VAC, to +70 C (+158 F) max; 5 amp resistive, 3 amp inductive @ 28 VDC;.5 amp resistive,.04 amp inductive @ 125 VDC to +85 C (+186 F) max. Form CC3X (DPDT): 11 amp and ¼ hp @ 125 or 250 VAC to +65 C (+149 F) max; 5 amp resistive, 3 amp inductive @ 28 VDC;.5 amp resistive @ 125 VDC to+85 C (+186 F) max. Form C3MX or CC3MX (SPDT or DPDT with M Option): 1 amp @ 125 VAC to +85 C (+186 F) max. Form Z3X (SPDT): 15 amp @ 125 or 250 VAC, 1/4 HP @ 125 VAC, 1/2 HP @ 250 VAC, to +80 C (+176 F) max; 5 amp resistive, 3 amp inductive @ 28 VDC; 1 amp resistive,.5 amp inductive @ 125 VDC to +85 C (+186 F) max Enclosure 6N Temperature switchespage 9
OPTIONS The available options for standard switches are listed below. These options can be combined; every included option will be indicated in the part number of the unit. Option A M W X Table 2 Description Epoxy-painted exterior Gold Electrical Contacts For Extremely Low Current Applications CRES exterior screws CE Mark Enclosure 6N Temperature switchespage 10
WARRANTY INFORMATION A. Warranty: ITT Industries (ITT) warrants that at the time of shipment, the products manufactured by ITT Neo-Dyn and sold hereunder, will be free from defects in material and workmanship and will conform to the specifications furnished or approved by ITT. B. Warranty Adjustment: If any defect within this warranty appears, the Buyer shall notify ITT immediately. ITT agrees to repair or furnish a replacement for, but not install, any product which, within one (1) year from the date of shipment by ITT shall, upon test and examination by ITT, prove defective within the above warranty. No product will be accepted for return or replacement without the written authorization of ITT. Upon such authorization, and in accordance with instructions by ITT, the product will be returned with shipping charges prepaid by the Buyer. Replacements made under this warranty will be shipped prepaid. C. Exclusion from Warranty: THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY, OR FITNESS, OR OTHERWISE. Components manufactured by any supplier other than ITT shall bear only the warranty made by the manufacturer of that product, and ITT assumes no responsibility for the performance or reliability of the unit as a whole. In no event shall ITT be liable for indirect, incidental or consequential damages nor shall the liability of ITT arising in connection with any products sold hereunder (whether such liability arises from a claim based on contract, warranty, tort or otherwise) exceed the actual amount paid by Buyer to ITT for the products delivered hereunder. The warranty does not extend to any product manufactured by ITT, which has been subject to misuse, neglect, accident, improper installation, or to use in violation of instructions furnished by ITT. The warranty does not extend to or apply to any unit, which has been repaired or altered at any place other than at ITT s factory or service locations, by persons not expressly approved by ITT. Enclosure 6N Temperature switchespage 11