Conveyor system Contents System information...215 Chains...216 Chain accessories...217 Beams...217 Beam accessories...218 Slide rails...219 Slide rails, hardened steel...220 Drive and idler units introduction...221 End drive units...222 End drive units, direct drive with slip clutch...222 End drive units Type H, direct drive, no slip clutch...223 Double drive units...223 Intermediate drive units...224 System information Chain width 103 mm Features Suitable for larger items, especially if point of balance is somewhat offcenter. Higher capacity than XS and X65. Examples of application areas Large ball bearings, electric motors, steering arm components, secondary packages, cartons. Catenary drive units...224 Bend drive unit...225 Idler units...225 Wheel bends...226 Wheel cover for Wheel bend...227 Plain bends...227 Support rail for plain bends...228 Vertical bends...229 Angle plates...230 Front piece...231 Drip trays...232 Drip catchers...233 Drip pans...233 Technical characteristics Drive unit capacity... 1250 N Chain tension limit... 1250 N Beam width... mm Chain width... 103 mm Chain pitch... 35,5 mm Item width... 25 300 mm Maximum item weight Horizontal transport... 20 kg Vertical transport... 15 kg Maximum weight on conveyor... 150 300 kg Maximum conveyor length... 30 m Maximum permitted load per link 2,0 kg PO CC X45 XS X65 X65P X85 X85P XK XKP X1 X300 GR CS XT WL WK XC XF XD ELV CTL FST TR APX IDX FlexLink 2018 System information 215
Chains Plain chain Steel top chain Plain chain Length 5 m TP 5 Plain link kit * 5056312 Plain chain (Ultra low wear) Length 5 m TP 5 C Plain link (Ultra low wear) n.a. *Note. Link kit contains 10 links, 10 pivot, 10 steel pins. Steel top chain Length 5 m TP 5 TF Steel top link kit * 5056594 Note. Link kit contains 10 links, 10 pivot, 10 steel pins. Cleated chain, Type A Friction top chain Friction top chain Length 5 m TP 5 FP Use the online configurator to specify and order. Friction top chain Length 5 m TP 5 F Friction top link kit * 5056593 *Note. Link kit contains 10 links, 10 pivot, 10 steel pins. Flat top friction chain 103 5,6 Cleated chain, Type A cleats* Length 5 m h=15 mm h=20 mm h=30 mm h=40 mm TF 5 15 A TF 5 20 A TF 5 30 A TF 5 40 A *Use the online configurator to specify and order. Cleated link kit ** h=15 mm h=20 mm h=30 mm h=40 mm 5056595 5056596 5056597 5056598 **Note. Link kit contains 10 links, 10 pivot, 10 steel pins. Roller top chain Flat top friction chain Length 5 m TP 5 FA Roller top chain Length 5 m TR 5 Flat top friction link kit * 5058544 *Note. Link kit contains 10 links, 10 pivot, 10 steel pins. Roller top link kit *) **) 5056603 *Note. This link cannot be combined with plain links. **Note. Link kit contains 10 links, 10 pivot, 10 steel pins. 216 Chains FlexLink 2018
Chains (continued) Beams PO Chain with roller cleats Conveyor beam CC CB R X45 Chain with roller cleats Length 5 m TF 5 46 R Use the online configurator to specify and order. Link kit with roller cleats* 5056604 Note. This type of chain requires minimum one plain link between every cleated link. *Note. 1 link TL 103x46 R with pivot and steel pin. Other chains See the Chain guide for a selection of other chains. 75 11 Beam Length 3000 +10/-0 mm CB 3 Length to order (30-3000 mm) CB L Beam, reinforced Length 3000 +10/-0 mm CB 3 R Length to order (30-3000 mm) CB L R Beam section for chain installation 160 XS X65 X65P X85 X85P XK XKP Chain installation X1 See Appendix C, page 473, for installation instructions Chain accessories Plastic pivot Beam section for chain installation Including connection strips and screws Profile for split conveyor beam CC 160 A X300 GR CS XT Plastic pivots, kit (25 pcs) 5056588 75 11 WL Steel pin WK Profile for split conveyor beam Length 3000 +10/-0 mm Length to order (30-3000 mm) CB 3 H CB L H XC XF Steel pin, kit (25 pcs) 5111502 Beam clip assembly XD Pin insertion tool for chain 30 ELV 69 CTL Beam clip assembly CE 69 30 Including M8 screw and locking nut. Use minimum 5 clips per meter. Place clips 100 mm from each end. FST TR Pin insertion tool X85-X1/X300-, PRO version* MJ 6 XBMJ 6 P This tool is recommended for frequent users APX IDX FlexLink 2018 Chain accessories 217
Beam accessories Connecting strip with set screws L M8 h 6 a b a Connecting strip with set screws h=25, a=30, b=50, L=130 h=25, a=44, b=44, L=160 Note. Must be ordered in multiples of 10 Cover strip for T-slot, PVC XLCJ 6 130 XLCJ 6 160 2 16 Cover strip for T-slot, PVC Length 25 m XLAB 25 For XS-X65- Beam spacer 85 37 h 3 m 4 XS X65 X85/ XK h=16,0 mm h=15,9 mm h=10,5 mm h=0,5 mm Beam spacer Aluminium, anodized Length 3 m XLCD 3 For connection of two conveyor beams side to side. Use M8 screw and slot nut. Two holes must be drilled, one through the spacer (9 mm) and one through the beam, to allow insertion of the screw. The diameter of the second hole depends on the size of the screw head. Articulated beam section 4 Articulated beam section vertical CH 5 V 218 Beam accessories FlexLink 2018
Slide rails Plastic slide rails for beams Drill fixture for slide rail PO CC XLCR 25 XLCR 25 P/H XLCR 25 U 0,95 0,95 1 d mm X45 Slide rail Length 25 m HDPE (μ=0,1 0,25) (Black) PA-PE (μ=0,1 0,25) (Grey) PVDF (μ=0,15 0,35) (Natural white) PE-UHMW (μ=0,1 0,25) (White) PE-UHMW conductive (Black) XLCR 25 XLCR 25 H XLCR 25 P XLCR 25 U XLCR 25 E See Appendix A, page 459 for selection guidelines and assembly instructions. Steel slide rail for beams Slide rail (μ=0,15 0,35) Length 3 m Acid resistant stainless steel Mounting tool for slide rail MR 200 XLCR 3 TA XLCR 3 TA Mounting tool for slide rail MR 200 Aluminium rivets XLAH 4 6 Aluminium rivets 4 mm for X65- X85- conveyors XLAH 4 6 Extra slide rail in plain bends must be anchored using plastic screws due to lack of space for the rivet crimping tool. Note. Must be ordered in multiples of 250. 60 15 Drill fixture for X65-X85--XK- X1/X300 slide rail d=4,2 mm 3920500 Rivet crimping pliers Rivet crimping pliers for X65-X85-- XK-X1/X300 For 4 mm rivets 5051395 Rivet crimping clamp Rivet crimping clamp for X65-X85-- XK-X1/X300 For 4 mm rivets (Allen key not included) 3923005 Cover strip 23 5112114 4 mm 4 3,4 1,6 3 XS X65 X65P X85 X85P XK XKP X1 X300 GR CS XT WL WK XC XF Plastic screws for slide rail 5057208 0,5 10 XD Plastic screws 5 mm for XS-X65-X85- -X1/X300 beams XLAG 5 See mounting instruction Anchoring slide rail using plastic screws on page 468 Note. Must be ordered in multiples of 50 Cover strip Length: 3 m Material: Plastic PA 12 5112114 Cover the opening on the side between the chain and beam. Primarily for straight sections and the outer curves, but can also be mounted on inner curves. Apply using a double-sided tape, see mounting instruction 5497EN in Technical library. 1,8 6,5 ELV CTL FST TR APX IDX FlexLink 2018 Slide rails 219
Slide rails, hardened steel Steel slide rail, straight Brass rivets 20 3000 365 Slide rail, hardened steel Length 3 m XLCR 3 TH Delivered with 9 predrilled holes Steel slide rail for bends 1,5 20 8 4 Brass rivets (100 pcs) 5056167 Rivets for anchoring the slide rails Cleaner 3M 30 45 90 Cleaner (100 sachets) 5057207 Use cleaner on beam and slide rail before attaching glue tape. 1,5 20 Glue tape 3M Slide rail for bends, hardened steel Slide rail for bend, 30 Slide rail for bend, 45 Slide rail for bend, 90 & 1 1 : Use 2 pieces of steel slide rail 90 CR W30 TH CR W45 TH CR W90 TH Glue tape (for X65, X85, ) Length 30 m 5057208 220 Slide rails, hardened steel FlexLink 2018
Drive and idler units introduction Drive unit types The system includes several configurations are available, including direct driven units with or without slip clutch. Heavy duty drives with suspended motor and transmission chain can also be ordered. Available motors include variable speed types (V) as well as fixed speed motors (F). End drive units Size Direct drive, no slip clutch Intermediate drive units Catenary drive units Direct drive, slip clutch Suspended motor, transmission chain, slip clutch Heavy F, V F, V F Heavy, F, V F, V guided Size Heavy Size Suspended motor, transmission chain, slip clutch F Suspended motor, transmission chain, slip clutch Motor specifications Motors are available for 230/400 V, 50 Hz and 230/460 V or 330/575 V, 60 Hz. All motors except those for Compact drive units can be connected for delta or star configuration by means of jumpers. Variable speed motors are SEW Movimot, 3 500 V. Note that variable speed motors include a control box that adds 93 mm to the width of the motor. PO CC X45 XS X65 Ordering information X65P Drive units with motors must be specified using the webbased configurator. The configurator provides detailed information and step-by-step guidance in the specification process. A product code string is generated, contain- X85 ing the specification details. See next page for examples X85P of code strings. Drive units without motors can be ordered using the designations in the catalogue. Dimension drawings in catalogue XK Note that dimensions relating to drive unit motors depend XKP on the motor specified during the configuration. In most cases, the motors shown in the catalogue drawings represent the largest size. If variable speed motors are used, X1 some dimensions may increase, indicated by dimension values xxx (V: yyy). V represents the max dimension X300 using variable speed motor. GR CS XT Heavy Wheel bend drive units F WL WK XC Size Heavy Suspended motor, transmission chain, slip clutch F XF XD ELV Double drive units CTL Size Heavy Suspended motor, transmission chain, slip clutch F FST TR APX IDX FlexLink 2018 Drive and idler units introduction 221
End drive units End drive unit, suspended, slip clutch End drive unit, suspended, slip clutch 248 248 43 43 270 2 297 270 2 297 670-720 77 185 670-720 77 185 End drive unit Speed up to 60 m/min Transmission on left side Fixed speed* EB EB 0 HL EB 0 HLA Maximum traction force: 1250 N. See page 22. *Use online configurator when ordering. Effective track length: 0, m End drive unit Speed up to 60 m/min Transmission on right side Fixed speed* EB EB 0 HR EB 0 HRA Maximum traction force: 1250 N. See page 22. *Use online configurator when ordering. Effective track length: 0, m End drive units, direct drive with slip clutch End drive unit, direct drive with slip clutch End drive unit, direct drive with slip clutch 248 70 248 70 43 195 301 43 195 301 345 465 345 465 355 355 End drive unit, direct drive Fixed speed up to 60 m/min Variable speed: see Drive Unit Guide Motor on left side Fixed/variable speed* Without motor EB EB 0 HLP Maximum traction force: 1250 N. See page 22. * Use online configurator when ordering. Effective track length: 0, m End drive unit, direct drive Fixed speed up to 60 m/min Variable speed: see Drive Unit Guide Motor on right side Fixed/variable speed* Without motor EB EB 0 HRP Maximum traction force: 1250 N. See page 22. * Use online configurator when ordering. Effective track length: 0, m 222 End drive units FlexLink 2018
End drive units Type H, direct drive, no slip clutch PO End drive unit, direct drive, no slip clutch 43 325 83 130 35 End drive unit, max 1250 N Fixed speed up to 60 m/min Variable speed: see Drive Unit Guide Motor on left side Fixed/variable speed* Without motor Double drive units EB EB 0 HNLP Maximum traction force: see diagram, page 22. *Use online configurator when ordering. Effective track length: 0, m 413 Double drive unit, suspended 164 160 268 End drive unit, direct drive, no slip clutch 43 325 413 83 130 35 End drive unit, max 1250 N Fixed speed up to 60 m/min Variable speed: see Drive Unit Guide Motor on left side Fixed/variable speed* Without motor EB EB 0 HNRP Maximum traction force: see diagram, page 22. *Use online configurator when ordering. Effective track length: 0, m Double drive unit, suspended 164 160 268 CC X45 XS X65 X65P X85 X85P XK XKP X1 X300 GR CS 248 A 248 A XT 278 288 43 297 278 288 43 297 WL WK 670 720 Double drive unit Suspended motor Fixed speed up to 60 m/min Transmission on left side A = 106 mm Fixed speed* A = 150 350 mm EB DD EB 0 HLD106 EB 0 HLAD106 EB 0 HLD EB 0 HLAD Maximum traction force: 1250 N. See page 22. * Use online configurator when ordering. Effective track length: 0, m 77 185 670 720 Double drive unit Suspended motor Fixed speed up to 60 m/min Transmission on right side A = 106 mm Fixed speed* A = 150 350 mm EB DD EB 0 HRD106 EB 0 HRAD106 EB 0 HRD EB 0 HRAD Maximum traction force: 1250 N. See page 22. * Use online configurator when ordering. Effective track length: 0, m 77 185 XC XF XD ELV CTL FST TR APX IDX FlexLink 2018 End drive units Type H, direct drive, no slip clutch 223
Intermediate drive units Intermediate drive unit 326 Intermediate drive unit 326 270 2 53 307 270 2 53 307 720 790 Intermediate drive unit Suspended motor Fixed speed up to 25 m/min Transmission on left side Fixed speed* 139 ER ER 0 HL ER 0 HLA Maximum traction force: 200 N. See page 22. * Use online configurator when ordering. Effective track length: 1,00 m 185 720 790 Intermediate drive unit Suspended motor Fixed speed up to 25 m/min Transmission on right side Fixed speed* 139 ER ER 0 HR ER 0 HRA Maximum traction force: 200 N. See page 22. *Use online configurator when ordering. Effective track length: 1,00 m 185 Catenary drive units Catenary drive unit 43 248 685 185 118 Catenary drive unit 43 248 685 118 185 270-2 270-2 568 568 1025 1060 Catenary drive unit Suspended motor Fixed speed up to 25 m/min Transmission on left side Fixed speed* EC EC 0 HL EC 0 HLA Maximum traction force: 1250 N. See page 22. *Use online configurator when ordering. Effective track length: 1,35 m 1025 1060 Catenary drive unit Suspended motor Fixed speed up to 25 m/min Transmission on right side Fixed speed* EC EC 0 HR EC 0 HRA Maximum traction force: 1250 N. See page 22. *Use online configurator when ordering. Effective track length: 1,35 m 224 Intermediate drive units FlexLink 2018
Bend drive unit Bend drive unit, 1 340 125 340 PO CC X45 XS X65 140 230 X65P Bend drive unit, 1 Fixed speed up to 30 m/min Fixed speed* Idler units EW EW 1/0 H EW 1/0 HA Maximum traction force: 200 N. See page 22. *Use online configurator when ordering. Effective track length: 0,65 m Idler end unit Idler bend unit, 90 X85 X85P XK XKP X1 325 113 315 X300 GR 160 315 CS XT WL Idler end unit EJ 325 Effective track length: 0, m Protective cover for idler end unit 63,5 195 35,3 Protective cover for idler end unit SJ 195 Idler bend unit, 90 EK 90R50 Effective track length: 0,65 m. Note. Cannot be used with return chain. WK XC XF XD ELV CTL FST TR APX IDX FlexLink 2018 Bend drive unit 225
Wheel bends Wheel bend, 30 Wheel bend, 45 275 >160 275 >160 Wheel bend, 30 BH 30R170 A Effective track length: 0,25 m 1-way (0,50 m 2-way) Wheel bend, 90 170 >160 Wheel bend, 45 BH 45R170 A Effective track length: 0,30 m 1-way (0,60 m 2-way) Wheel bend, 1 275 170 >160 275 170 Wheel bend, 90 BH 90R170 A Effective track length: 0,40 m 1-way (0, m 2-way) Wheel bend, 210 Wheel bend, 1 BH 1R170 A Effective track length: 0,65 m 1-way (1,30 m 2-way) Wheel bend, 30 1 340 E 275 >160 170 275 Wheel bend, 210 BH 210R170 A Effective track length: 0, m 1-way (1,60 m 2-way) 170 Wheel bend, 30 1 BH ER170 A The outer bend is cut in the middle to the desired angle and assembled using connecting strips. The angle E must be specified when ordering. 226 Wheel bends FlexLink 2018
X65/ XL Wheel cover for Wheel bend Wheel cover for X65/XL, XT, X85, PO CC X45 5112246 Wheel cover for X65/XL, XT, X85, (Including one pair of Wheel cover 5112244 and 2 tap screw ISO 7049 4,2x6,5-C-H-A2K) X X65/ T X85 XL 5112246 A XS X65 X65P X85 X85P Markers for cutting and adjustment to specific conveyor system. Example: To fit the wheel cover to a X85 system, cut the part marked (see figure A). To fit the wheel cover to a XT system, cut the parts marked X85 and. XK XKP Plain bends Plain bend, 30 Plain bend, 60 X1 X300 GR 200 CS XT R R 200 WL Plain bend, 30 ±1 R=500±10 mm R=700±10 mm R=1000±10 mm 30 Effective track lengths: R500: 0,70 m 1-way (1,35 m 2-way) R700: 0, m 1-way (1,55 m 2-way) R1000: 0,95 m 1-way (1,85 m 2-way) BP 30R500 BP 30R700 BP 30R1000 Plain bend, 60 ±1 R=500±10 mm R=700±10 mm R=1000±10 mm 60 Effective track lengths: R500: 0,95 m 1-way (1,85 m 2-way) R700: 1,15 m 1-way (2,30 m 2-way) R1000: 1,45 m 1-way (2,90 m 2-way) BP 60R500 BP 60R700 BP 60R1000 WK XC XF XD ELV CTL FST TR APX IDX FlexLink 2018 Wheel cover for Wheel bend 227
Plain bends (continued) Plain bend, 45 Plain bend, 90 200 R R 90 45 200 Plain bend, 45 ±1 R=500±10 mm R=700±10 mm R=1000±10 mm Effective track lengths: R500: 0, m 1-way (1,60 m 2-way) R700: 0,95 m 1-way (1,90 m 2-way) R1000: 1,20 m 1-way (2,40 m 2-way) BP 45R500 BP 45R700 BP 45R1000 Plain bend, 90 ±1 R=500±10 mm R=700±10 mm R=1000±10 mm Effective track lengths: R500: 1,20 m 1-way (2,40 m 2-way) R700: 1,50 m 1-way (3,00 m 2-way) R1000: 2,00 m 1-way (3,95 m 2-way) BP 90R500 BP 90R700 BP 90R1000 Support rail for plain bends Support rail for plain bends 16 10,5 Support rail for plain bends, Length 2,4 m 5048598 Fix with sheet metal screw ISO 7049 4,2 9,5 or similar. See page 467 for installation instructions. 228 Support rail for plain bends FlexLink 2018
Vertical bends PO Vertical bend, 5 Vertical bend, 45 CC 9 5 45 X45 R400 B R XS X65 Vertical bend, 5 BV 5R400 Effective track length: 0,20 m 1-way (0,40 m 2-way) Vertical bend, 7 13 195 7 R400 Vertical bend, 45 R= 400, A=419, B=174 R=1000, A=844, B=349 Effective track length: R400: 0,50 m 1-way (0,95 m 2-way) R1000: 0,95 m 1-way (1,90 m 2-way) Vertical bend, 60 A BV 45R400 BV 45R1000 X65P X85 X85P XK XKP 208 60 X1 Vertical bend, 7 BV 7R400 Effective track length: 0,20 m 1-way (0,45 m 2-way) 269 R400 X300 Vertical bend, 15 GR 15 466 CS 34 R400 Vertical bend, 60 BV 60R400 Effective track length: 0,65 m 1-way (1,20 m 2-way) XT Vertical bend, 90 WL 261 WK Vertical bend, 15 BV 15R400 Effective track length: 0,30 m 1-way (0,55 m 2-way) Vertical bend, 30 R 90 XC XF 30 XD 94 R400 349 Vertical bend, 30 BV 30R400 Effective track length: 0,40 m 1-way (0,75 m 2-way) Vertical bend, 90 R= 400, A= 4 R=1000, A=10 A Effective track length: R400: 0,85 m 1-way (1,60 m 2-way) R1000: 1,75 m 1-way (3,50 m 2-way) BV 90R400 BV 90R1000 ELV CTL FST TR APX IDX FlexLink 2018 Vertical bends 229
Vertical bends (continued) Vertical bend, 5 90 E 9 R Vertical bend, 5 90 R=400 R=1000 BV ER400 BV ER1000 The bend is cut in the middle to the desired angle and assembled using connecting strips. The angle E must be specified when ordering. Angle plates Angle plate, straight 40 18 Angle plate Length 3 m RP 3 Angle plate for 90 bend 40 40 90 A-A A A Angle plate for 90 bend Used with BH 90R170 Inner radius 222,5 mm RM 90 Angle plate for 1 bend 40 40 1 A-A A A Angle plate for 1 bend Used with BH 1R170 and EW 1/5 H Inner radius 222,5 mm RM 1 230 Angle plates FlexLink 2018
Front piece PO Front piece Linkage kit for front piece CC D X45 Front piece Length 3 m VF 3 Sliding strip for front piece 3 11 Sliding strip for front piece Length 2 m VG 2 Front piece upper bend 27 W Linkage kit W=190, D=43 W=290, D=93 Kit consists of two support pairs. Bend support for front piece D 30 160 15 85 150 VK 43 VK 93 9 XS X65 X65P X85 X85P XK XKP X1 X300 R460 Bend support D=43 mm D=93 mm VS 43 VS 93 GR CS XT Upper bend, 60 VA 60R460 Includes connecting strip with screws Front piece lower bend R335 Lower bend, 60 VB 60R335 Includes connecting strip with screws WL WK XC XF XD ELV CTL FST TR APX IDX FlexLink 2018 Front piece 231
Drip trays Drip tray End pan for drip tray 147 147 112 21 R1/2" Drip tray Length 3 m DT 3 147 B End pan for drip tray With drip outlet Including screw kit DE 147 B Drip tray bracket End cap for drip tray 9 8,5 62 72 100 35 117 147 Drip tray bracket XLDB 21 100 Drip tray connector 21,5 30 End cap for drip tray Including screw kit DC 147 B Drip tray connector With drip outlet Including screw kit DJ 147 B Connecting strip 114 M8 5 20 44 140 Connecting strip with set screws XLCJ 5 140 Note. Must be ordered in multiples of 10 232 Drip trays FlexLink 2018
Drip catchers Drip catcher 53 mm Drip catcher bracket assembly PO CC X45 Drip catcher 53 mm Length 3 m DS 3 53 Drip catcher 83 mm 48 50 28 22,5 17 XS X65 X65P Drip catcher 83 mm Length 3 m DS 3 83 Drip pans Drip pan for wheel bend 90 Drip catcher bracket assembly DR 23 Including T-bolts and nuts X85 X85P XK XKP 170 21 147 X1 X300 R1/2" GR 225 Drip pan for wheel bend 90 Including screw kit End pan for idler end unit 147 174 120 DH 90 147 B CS XT WL WK XC 434 21 R1/2" XF XD End pan for idler end unit With drip outlet Including screw kit DD 147 B ELV CTL FST TR APX IDX FlexLink 2018 Drip catchers 233
234 Drip pans FlexLink 2018