WBF /-T003 bar magnet insert for Wombat filter housing Installation and Maintenance Instructions English (translation of original instructions) Document No.: 4332365
Imprint Imprint Manufacturer / publisher and responsible for the content: HYDAC FILTER SYSTEMS GMBH Industriestraße 66273 Sulzbach / Saar Germany Phone: +49 6897 509 01 Fax: +49 6897 509 9046 E-mail: filtersystems@hydac.com Homepage: www.hydac.com Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Phone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com HYDAC FILTER SYSTEMS GMBH All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. The content of this manual is subject to change without notice. WBF /-T003 bar magnet insert en(us) Page 2 / 28
Content Content Imprint... 2 Documentation Representative... 2 Content... 3 Preface... 4 Technical Support... 4 Modifications to the Product... 4 Warranty... 4 Using the documentation... 5 Safety Information... 6 Signal words and their meaning in the safety information and instructions... 6 Structure of the safety information and instructions... 7 Warning signs used... 7 Used prohibitory signs... 8 Signs used for giving orders... 8 Others used symbols... 8 Observe regulatory information... 8 Proper/designated use... 9 Improper Use or Use Deviating from Intended Use... 10 Qualifications of personnel / target group... 11 Unpacking the bar magnet insert... 12 Transporting the bar magnet insert... 12 Disposing of packaging material... 12 Checking the scope of delivery... 13 Dimensions... 14 Preparing the filter housing... 15 Removing the guide plate... 15 Using the bar magnet insert... 17 Installing / removing the bar magnet insert... 18 Cleaning / maintaining the bar magnet insert... 23 Disposal of a bar magnet insert / packaging material... 24 Technical details... 24 Appendix... 25 Customer Service/ Service... 25 Index... 26 WBF /-T003 bar magnet insert en(us) Page 3 / 28
Preface Preface This operating manual was made to the best of our knowledge. Nevertheless and despite the greatest care, it cannot be excluded that mistakes could have crept in. Therefore please understand that in the absence of any provisions to the contrary hereinafter our warranty and liability for any legal reasons whatsoever are excluded in respect of the information in this instruction manual. In particular, we shall not be liable for lost profit or other financial loss. This exclusion of liability does not apply in cases of intent and gross negligence. Moreover, it does not apply to defects which have been deceitfully concealed or whose absence has been guaranteed, nor in cases of culpable harm to life, physical injury and damage to health. If we negligently breach any material contractual obligation, our liability shall be limited to foreseeable damage. Claims due to Product Liability shall remain unaffected. Technical Support If you have any questions, suggestions, or encounter any problems of a technical nature, please don't hesitate to contact us. When contacting us, please always include the model/type code and article no. of the product: Fax: +49 6897 509 9046 E-mail: filtersystems@hydac.com Modifications to the Product We would like to point out that changes to the product (e.g., purchasing options, etc.) may result in the information in the operating instructions no longer being completely accurate or sufficient. After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party. Warranty For the warranty provided by us, please refer to the terms of delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under www.hydac.com -> Legal information. WBF /-T003 bar magnet insert en(us) Page 4 / 28
Preface Using the documentation Note that the method described for locating specific information does not relieve you of your responsibility of carefully reading these instructions prior to starting the unit up for the first time and rereading them at regular intervals in the future. What do I want to know? I determine which topic I am looking for. WHERE can I find the information I m looking for? The document has a table of contents at the beginning. I select the chapter I'm looking for and the corresponding page number. Chapter description Produkt / Kapitel Page number HYDAC Filtertechnik GmbH BeWa 123456a de de Seite x 200x-xx-xx Edition date Documentation no. with index/ file name Document language The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. WBF /-T003 bar magnet insert en(us) Page 5 / 28
Safety Information Safety Information These Installation and Maintenance Instructions refer exclusively to hazards in handling the use of a bar magnet insert. Any residual hazards are indicated by safety information and instructions and are described in the operating instructions. Observe all safety and warning instructions attached to the unit. They must always be complete and legible. Signal words and their meaning in the safety information and instructions In these instructions you will find the following signal words: DANGER DANGER The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury. WARNING WARNING The signal word indicates a hazardous situation with a medium level of risk, which, if not avoided, can result lethal or serious injury. CAUTION CAUTION The signal word indicates a hazardous situation with a low level of risk, which, if not avoided, can result in minor or moderate injury. NOTICE NOTICE The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. WBF /-T003 bar magnet insert en(us) Page 6 / 28
Safety Information Structure of the safety information and instructions All warning instructions in this manual are highlighted with pictograms and signal words. The pictogram and the signal word indicate the severity of the danger. Warning instructions listed before an activity are laid out as follows: SIGNAL WORD HAZARD SYMBOL Type and source of danger Consequence of the danger Measures to avert danger Warning signs used These signs are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment. Danger point warning. Magnetic field warning. Hot surface warning. Warning against explosive substances. WBF /-T003 bar magnet insert en(us) Page 7 / 28
Safety Information Used prohibitory signs These signs are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment. Prohibition for persons with pacemakers Signs used for giving orders These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment. Follow the operating manual. Use protective gloves. Others used symbols The following symbols found you in this operation instructions. Tip for handling the product Tools required Observe regulatory information Observe the following regulatory information and guidelines: Legal and local regulations for accident prevention Legal and local regulations for environmental protection Country-specific regulations, organization-specific regulations WBF /-T003 bar magnet insert en(us) Page 8 / 28
Safety Information Proper/designated use Use the unit only for the application described in the following. The WBF bar magnet insert for the Wombat filter housing without filter element / without filter bag serves as a permanent magnet for the separation of metallic particles / splinters from fluids. Proper or designated use of the product extends to the following: Maintaining adherence to all the instructions contained herein. Maintaining safe distances to people with pacemakers DANGER Strong magnetic field Danger of fatal injury for people with artificial pacemakers Maintain sufficient clearance ( 2 m) between yourself and the bar magnet insert. DANGER Spark formation by the magnet Danger of fatal injury in an explosive air environment Carry out maintenance work outside or when there is no explosive air environment present. WBF /-T003 bar magnet insert en(us) Page 9 / 28
Safety Information WARNING Strong magnetic field Danger from magnetically attracted metal parts Maintain sufficient clearance between yourself and any loose metallic parts. NOTICE Strong magnetic field Failure / damage / destruction of mechanical / electronic devices and magnetic cards / floppy disks Maintain sufficient clearance ( 2 m) between yourself and the bar magnet insert. Also keep ( 2 m) distance to PCs, monitors, floppy disks, magnetic cards, mobile phones, watches and other electronic and mechanical measuring instruments. Improper Use or Use Deviating from Intended Use Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk. Improper use may result in hazards and/or will damage the unit. Examples of improper use: Use of the bar magnet insert with Wombat filter element / filter bag. Careless handling of the bar magnet insert near electronic or mechanical devices. Failure to observe a sufficient clearance to people and devices at risk. Installation and deinstallation in an explosive air environment WBF /-T003 bar magnet insert en(us) Page 10 / 28
Safety Information Qualifications of personnel / target group Staff who work with the powerpack must be aware of the dangers involved, must be over the age of 14 and must be without any physical impediments in regard to the industrial environment. These operating instructions are intended for: Auxiliary personnel: Such persons have been instructed about the product and informed about potential hazards that can result from improper use. Operating personnel: such persons have been instructed in power unit operation and are aware of potential hazards due to improper use. Specialist personnel: Such persons have corresponding specialist training and several years' work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards. Activity Person Knowledge Transport / storage Startup operation, operation Operations control troubleshooting, Maintenance, Decommissioning, Disassembly Disposal Auxiliary personnel Auxiliary personnel Specialist personnel Specialist personnel No specialist knowledge required Product-specific knowledge Knowledge about how to handle operating media. Safe handling/use of tools Product-specific knowledge Proper and environmentally friendly disposal of materials and substances Decontamination of contaminants Knowledge about reuse WBF /-T003 bar magnet insert en(us) Page 11 / 28
Unpacking the bar magnet insert Unpacking the bar magnet insert When unpacking the unit, check it for damage in transit. Transporting the bar magnet insert Carry the bar magnet insert by hand or lifting device on the ring nut (T). Observe the valid IATA regulations when transporting magnetized materials by air freight. No magnetic fields may penetrate through the packaging. Install a shield before air transport. Disposing of packaging material Dispose of the packaging material in an environmentally friendly manner. WBF /-T003 bar magnet insert en(us) Page 12 / 28
Checking the scope of delivery Checking the scope of delivery The bar magnet insert is delivered to you ready to use. The scope of delivery includes: Qty Designation 1 Bar magnet insert 1 Installation and Maintenance Instructions (this document) WBF /-T003 bar magnet insert en(us) Page 13 / 28
Dimensions Dimensions Each type of the bar magnet insert has different dimensions. N100WB All dimensions in mm. N200WB WBF /-T003 bar magnet insert en(us) Page 14 / 28
Preparing the filter housing Preparing the filter housing To use the bar magnet insert, remove the guide plate as described in the following chapter. Removing the guide plate When installed, the guide plate guides the flow along the optimum route to the filter element/filter bag. The guide plate prevents the filter housing cover from closing when filter cartridges or a bar magnet are in use. NOTICE Guide plate mounted on the filter housing cover The bar magnet insert will be damaged Remove the guide plate before using the bar magnet insert. WBF /-T003 bar magnet insert en(us) Page 15 / 28
Preparing the filter housing To remove the guide plate, turn its screw counterclockwise using a 5 mm Allen wrench and remove the guide plate. WBF /-T003 bar magnet insert en(us) Page 16 / 28
Preparing the filter housing Using the bar magnet insert The bar magnet insert can be mounted on the Wombat filter housing. NOTICE Loose small parts (screws, washers, nuts) Small parts can enter the hydraulic circuit. Always use the bar magnet insert with the receptacle for bags (inner diameter Ø 178 mm) WBF /-T003 bar magnet insert en(us) Page 17 / 28
Preparing the filter housing Installing / removing the bar magnet insert WARNING Hydraulic system is under pressure Danger of bodily injury Depressurize the system before performing any work on it. 1x Allen wrench = 6 mm 1x Wrench = 30 mm Proceed as follows to install / remove the bar magnet insert: 1. Close the shut-off valves at the inlet (IN) and outlet (OUT). 2. Depressurize the filter housing. Remove the air bleed screw by turning it counterclockwise with a 6 mm Allen wrench. 3. Open the drain ball valve to empty the filter housing. Collect the escaping fluid in a suitable container and dispose of it in an environmentally friendly manner. WBF /-T003 bar magnet insert en(us) Page 18 / 28
Preparing the filter housing 4. Undo the 4 nuts (1) = 30 mm on the filter housing cover and unscrew them 15 mm. Fold the screws (2) down. 5. Open the filter housing cover. WBF /-T003 bar magnet insert en(us) Page 19 / 28
Preparing the filter housing 7. Remove the guide plate as described in the "Removing the guide plate" section on page 15. Only insert the cleaned bar magnet into the bar magnet holder in the filter bag. NOTICE Do not use a hammer, etc. 8. Check the O-rings and gasket for damage and replace if necessary. WBF /-T003 bar magnet insert en(us) Page 20 / 28
Preparing the filter housing 11. Fold the filter housing cover onto the filter housing. 12. (1) - Fold the four screws up (1). (2) - Tighten the four nuts = 30 mm on the filter housing cover with a tightening torque. 10 bar = 100 Nm 16 bar = 160 Nm To keep the screws operating smoothly, we recommend assembly paste. 13. Open the shut-off device on the inlet (IN) slowly in order to prevent pressure surges onto the filter, and fill the filter housing. Bleed the filter housing with the air bleed screw until operating fluid comes out. Close the shut-off device on the inlet (IN) as soon as fluid comes out of the air bleed screw. WBF /-T003 bar magnet insert en(us) Page 21 / 28
Preparing the filter housing 14. Tighten the air bleed screw by turning it clockwise = 6 mm. Tighten the air bleed screw with a torque of 20 Nm. Open the shut-off device at the inlet (IN). Slowly open the shut-off device at the outlet (OUT). 15. The filter housing is ready for operation. WBF /-T003 bar magnet insert en(us) Page 22 / 28
Cleaning / maintaining the bar magnet insert Cleaning / maintaining the bar magnet insert CAUTION Sharp-edge metal splinters/particles Danger of cuts Use protective gloves Clean the bar magnet insert every time it is removed from the filter housing. Remove the metal splinters / particles from the bar magnet by rubbing it off with a lint-free cloth. WBF /-T003 bar magnet insert en(us) Page 23 / 28
Disposal of a bar magnet insert / packaging material Disposal of a bar magnet insert / packaging material Dispose of the packaging material in an environmentally friendly manner. After dismantling the unit and separating the various materials, dispose of the unit in an environmentally friendly manner. Technical details Material in contact with the medium 1.4301 Magnetic field strength > 1500 A/cm (on the surface of the bar magnet insert) WBF /-T003 bar magnet insert en(us) Page 24 / 28
Appendix Appendix Customer Service/ Service HYDAC SYSTEMS & SERVICES GMBH Friedrichsthaler Str. 15A, Werk 13 66540 Neunkirchen-Heinitz Germany Phone: +49 6897 509 883 Fax: +49 6897 509 324 E-mail: service@hydac.com WBF /-T003 bar magnet insert en(us) Page 25 / 28
Appendix Index A accident prevention... 8 assembly paste... 21 Auxiliary personnel... 11 C care... 2, 4 Content... 3 D Dimensions... 14 Disposal... 11, 24 Documentation Representative... 2, 28 F Filter... 10 IN 18, 21, 22 M Maintenance...1, 6, 11, 13 Manufacturer... 2 Measures... 7 measuring... 10 O operating... 4, 5, 6, 7, 8, 11, 21 Operations control... 11 OUT... 18, 22 S select... 5 Service... 25 Signal word... 6, 7 signal words... 6, 7 Specialist personnel... 11 H Hazard symbol... 7 I T Transport... 11 transporting... 12 troubleshooting... 11 Imprint... 2 WBF /-T003 bar magnet insert en(us) Page 26 / 28
Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: +49 (0) 6897 509 1511 Telefax: +49 (0) 6897 509 1394 E-mail: guenter.harge@hydac.com HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technology Fax: +49 6897 509 577 Sales Department Internet: www.hydac.com E-mail: filtersystems@hydac.com