T E N D E R S P E C I F I C A T I O N NO: BHE/PW/PUR/PLT-ELE/603 FOR HANDLING AT SITE STORES/STORAGE YARD, TRANSPORTATION TO SITE OF WORK, COMPLETE ERECTION, CHECKING OF CALIBRATION, TESTING, COMMISSIONING AND HANDING OVER OF ELECTRICAL PACKAGES VIZ., POWER TRANSFORMERS, ISOLATED PHASE BUS DUCT FOR GENERATOR TRANSFOMER, SEGREGATED PHASE BUS DUCT FOR STATION TRANSFORMER / UNIT AUX. TRANSFORMER, ELECTROSTATIC PRECIPITATOR, VARIABLE FREQUENCY DRIVE FOR ID FANS, GENERATOR CONTROL & PROTECTION PANELS, 6.6kV / 0.415 kv SWITCHGEAR BOARDS MCC, SOOT BLOWER SYSTEM, EXCITATION SYSTEM, 220 VOLT BATTERY SYSTEM, ELECTRICAL HOIST AND ASSOCIATED ITEMS FOR 250 MW UNIT #2 AT MAHARASHTRA STATE POWER GENERATION CO. LTD. NEW PARLI THERMAL POWER PROJECT DISTT-BEED, MAHARASHTRA PRICE BID - PART: I I BHARAT HEAVY ELECTRICALS LIMITED (A Govt. of India Undertaking) POWER SECTOR - WESTERN REGION 345, KINGS WAY - NAGPUR 440 001
BHARAT HEAVY ELECTRICALS LIMITED (A Govt. of India Undertaking) POWER SECTOR - WESTERN REGION 345, KINGS WAY - NAGPUR 440 001 NO: BHE/PW/PUR/PLT-ELE/603 FOR HANDLING AT SITE STORES/STORAGE YARD, TRANSPORTATION TO SITE OF WORK, COMPLETE ERECTION, CHECKING OF CALIBRATION, TESTING, COMMISSIONING AND HANDING OVER OF ELECTRICAL PACKAGES VIZ., POWER TRANSFORMERS, ISOLATED PHASE BUS DUCT FOR GENERATOR TRANSFOMER, SEGREGATED PHASE BUS DUCT FOR STATION TRANSFORMER / UNIT AUX. TRANSFORMER, ELECTROSTATIC PRECIPITATOR, VARIABLE FREQUENCY DRIVE FOR ID FANS, GENERATOR CONTROL & PROTECTION PANELS, 6.6kV / 0.415 kv SWITCHGEAR BOARDS MCC, SOOT BLOWER SYSTEM, EXCITATION SYSTEM, 220 VOLT BATTERY SYSTEM, ELECTRICAL HOIST AND ASSOCIATED ITEMS FOR UNIT #2 of 250 MW AT MAHARASHTRA STATE POWER GENERATION CO. LTD. NEW PARLI THERMAL POWER PROJECT DISTT-BEED, MAHARASHTRA EARNEST MONEY DEPOSIT: REFER SECTION -15 FOR MORE DETAILS LAST DATE AND TIME FOR: THESE TENDER DOCUMENTS CONTAINING PART-I TECHNICAL BID AND PART-II PRICE BID, ARE ISSUED TO: M/s... (THESE TENDER DOCUMENTS ARE NOT TRANSFERABLE) FOR BHARAT HEAVY ELECTRICALS LIMITED SENIOR MANAGER (PURCHASE) PLACE: NAGPUR DATE : BHARAT HEAVY ELECTRICALS LIMITED : PSWR : NAGPUR TENDER SPECIFICATION No. BHE/PW/PUR/PLT-ELE/503
TS : BHE/PW/PUR/PLT-ELE/603 PRICE BID- PART-II Description of Work TOTAL LUMPSUM AMOUNT In Figures (in Rupees) In Words (in Rupees) SCOPE OF WORK AS SPECIFIED IN THE TENDER SPECIFICATION & BOQ ATTACHED WITH THIS PRICE BID Note: 1. Amount quoted shall be considered as the total lumpsum amount for the complete BOQ ( Rate Schedule ) as given in here in this price bid. ( Refer page 1 to 5 ). Bidder has to quote only Lumpsum Rate in above Price Bid. 2. Individual item rates shall be calculated in proportion to the weightages specified in the BOQ. ( i.e. individual item rate = Lumpsum price quoted X % weightage of item as specified in BOQ divided by quantity as given in BOQ) 3. Refer Clause 11.6.1 of tender specification for variation in quantity. DATE SIGNATUE & OFFICIAL SEAL OF BIDDER BHARAT HEAVY ELECTRICALS LIMITED : PSWR : NAGPUR TENDER SPECIFICATION No. BHE/PW/PUR/PLT-ELE/503
RATE SCHEDULE (Page 1 of 5) Rate schedule for Electrical Works for 2 x 250 MW Parli Project SN DESCRIPTION TOTAL UOM QTY Sl. No./ DESCRIPTION QTY UOM SECTION-A: POWER TRANSFORMERS A.1 Transportation up to foundation, Assembly, Testing & Commissioning of single phase 315 MVA 16.5/230 kv Generator Transformer including all accessories, piping, cabling etc. as described in Tender Specification. A.2 Transportation from stores/ storage yard to erection site, assembly, testing & commissioning of 40/20/20 MVA, 3 phase 16.5/7.7/7.7 kv Unit Auxiliary Transformer including all accessories, piping, cabling etc as described in tender specification, including neutral grounding transformers 4 nos. 1 No. 2 No. A.3 Transportation from stores/ storage yard to erection site, assembly, testing & commissioning of 50/25/25 MVA, 3 phase 230/7.7/7.7 kv Station Transformer including all accessories, piping, cabling etc as described in tender specification, including neutral grounding transformers 2 nos. 1 No. SECTION-B: ISOLATED PHASE BUS DUCT FOR GENERATOR TRANSFORMER WEIGHTAGE 5.91% 5.17% 3.32% B.1 Transportation from stores / storage yard to erection site, assembly, erection, welding, testing & commissioning of Isolated Phase Bus Duct (16.5 kv) for interconnection of Generator, Generator Circuit Breaker, isolator & Generator Transformer along with all accessories & auxiliaries as described in the Tender Specification. 1.48% SECTION-C: SEGREGATED PHASE BUS DUCT 6.6 kv :-Lump sum rate for transportation from store /storage yard to erection site, erection, assembly, testing & commissioning of Segregated Phase Bus Duct including support structure, equipments & all accessories of the following area as per tender specification. C.1 BD-1 FROM ST-1 TO SS1A-P3 APP LENGTH 33.18 0.74% C.2 BD-2 FROM ST-1 TO SS1B-P12 APP LENGTH 32.42 0.66% C.3 BD-3 FROM UAT-1A TO US1A-P3 APP LENGTH 87.03 C.4 BD-4 FROM UAT-1A TO US1C-P1 APP LENGTH 50.92 0.92% C.5 BD-5 FROM UAT-1B TO US1B-P15 APP LENGTH 88.56 C.6 BD-6 FROM UAT-1B TO US1D-P6 APP LENGTH 55.91 0.74% C.7 BD-7 AND BD-8 FOR BRIDGING SS1A TO US1C AND SS1B TO US1D 0.74% C.8 BD-9 FROM SS1A-P15 TO US1A-P1 APP LENGTH 15.29 0.55% C.9 BD-10 FROM SS1B-P1 TO US1B-P17 APP LENGTH 16.11 0.55% SECTION-D: 6.6 kv INDOOR SWITCHGEAR. EACH BOARD CONSISTING OF VACUUM BREAKER TYPE VM 12, PT PANELS, AUXILIARY TRANSFORMER PANEL, BUS
RATE SCHEDULE (Page 2 of 5) EXTENSION CHAMBERS & ACCESSORIES etc. EACH BREAKER IS HOUSED WITH CONTROL, METERING & PROTECTION DEVICES; GCB D.1 Switchgear Board SS-1A : consists of 15 panels, in 8 shipping sections. Overall dimension 12300 x 2651 x 2692. Each shipping D.2 Switchgear Board SS-1B : consists of 14 panels, in 8 shipping sections. Overall dimension 11480 x 2651 x 2692. Each shipping D.3 Switchgear Board US-1A : consists of 17 panels, in 9 shipping sections. Overall dimension 13940 x 2355 x 2692. Each shipping D.4 Switchgear Board US-1B : consists of 17 panels, in 9 shipping sections. Overall dimension 13940 x 2355 x 2692. Each shipping D.5 Switchgear Board US-1C : consists of 6 panels, in 3 shipping sections. Overall dimension 4920 x 2651 x 2692. Each shipping D.6 Switchgear Board US-1D : consists of 6 panels, in 3 shipping sections. Overall dimension 4920 x 2651 x 2692. Each shipping D.7 Switchgear Board CHP-1 : consists of 31 panels, in 16 shipping sections. Overall dimension 25420 x 2355 x 2692. Each shipping D.8 Switchgear Board AHP-1 : consists of 16 panels, in 8 shipping sections. Overall dimension 12300 x 2355 x 2692. Each shipping D.9 Generator Circuit Breaker (location after generator but before GT) along with two nos earth switches, one isolator and control panel. Dimension of GCB 3700 x 5400 x 2605 mm, approx weight 7.04 MT SECTION-E: VARIABLE FREQUENCY DRIVE SYSTEM FOR ID FANS E.1 Transportation from stores / storage yards to erection site, erection, assembly, testing & commissioning of VARIABLE FREQUENCY DRIVE of ID FANS consist of Load Converter Inverter Panels, Control Panels, Reactors, Transformers, Vacuum Breakers and associated accessories, as per tender specification. SECTION-F: DIGITAL AUTOMATIC VOLTAGE REGULATOR 1.48% 0.55% 0.55% 1.66% 1.85% 0.74% 1.48% F.1 Transportation from store / storage yard to erection site, Erection, Assembly, Testing & Commissioning of Digital Excitation Equipments / System, System consist of Regulation / Thyristor / field suppression panels & accessories as per tender specification. 2 Set 2.95% SECTION-G: GENERATOR, GT, ST & UAT PROTECTION & METERING PANELS, ETC G.1 Transportation from stores / storage yard to erection site, erection, integrated electrical testing & commissioning (which comprises of relay testing, functional checks of control / protection circuit etc )of Generator, Generator Transformer, Unit Auxiliary Transformers & Station Transformer, "Control / Protection & Metering Panels", Over all dimension of each panels 1000x750x2295 mm, approx weight 500 Kg 8 Set each 5.91%
RATE SCHEDULE (Page 3 of 5) G.2 Transportation from stores / storage yard to erection site, erection, 4 Set integrated electrical testing & commissioning (which comprises of relay testing, functional checks of control / protection circuit etc )of Bus Transfer scheme panels, Over all dimension of each panels 1000x750x2295 mm, approx weight 500 Kg each G.3 DC motor starter panels, etc (DC JOP, DC EOP, Seal oil panel), 3 Nos including resistance boxes. Approx weight 0.5 MT each. SECTION-H: SOOT BLOWER SYSTEM ::TRANSPORTATION FROM STORES / STORAGE YARD TO ERECTION SITE, ASSEMBLY, ERECTION, TESTING, & COMMISSIONING OF 415 VOLT ELECTRICAL SYSTEMS OF SOOT BLOWERS COMPRISING OF SOOT BLOWER LT MCC WITH ACCESSORIES ALONG WITH COMMISSIONING OF THE SOOT BLOWERS (ERECTION OF THE SOOT BLOWERS EXCLUDED FROM THIS CONTRACT) H.1 Soot Blower Motor Control Center, double front, overall dimension 9700(W)x2450(H)x1000(D), WT 12T, shall be supplied in eight to ten loose shipping sections H.2 Testing & Commissioning of Wall, Long Retractable, Air Heater Soot Blower H.3 Testing & Commissioning of Furnace temperature probe (including solenoids, thermocouple, etc) 76 No 1 No SECTION-J: ELECTROSTATIC PRECIPITATOR (ESP): TRANSPORTATION FROM STORES UPTO WORK SITE, PRE-ASSEMBLY, ERECTION, TESTING, COMMISSIONING, ETC. OF ELECTRICAL SYSTEMS AND EQUIPMENTS AS UNDER J.1 Auxiliary Control Panel, Overall Dimension 5250X500X2450 mm, Weight of each panel 4.3 MT and supplied in loose shipping sections 4 Set J.2 Electronic Control Panel, Overall dimensions 700X650X2080mm, Weight of each panel 0.3MT. Electronic modules / rotary switches, etc along with cables and connectors, shall be supplied loose for mounting in the panel at site J.3 STATCON PANEL Overall dimension 1000X650X2000 mm, Weight of each panel 0.3 MT One number STATCON Electronic module for each panel (along with cables) connectors size 250 x200x200 mm shall be supplied loose for mounting in the panel at site J.4 RAPPER CONTROL PANEL Overall dimension 1000X650X2000 mm, Weight of each panel 0.3 MT. 4 Nos. RAPCON Electronic modules for each panel (along with cables connectors ) size 250 x200x200 mm shall be supplied loose for mounting in the panel at site 32 Set 4 Set 4 Set 11.81% 0.22% 0.92% 1.68% 0.06% 1.12% 1.65% 0.15% 0.24% J.5 IOS PANEL overall dimension 1000x650x2000 mm Weight of panel 0.3 MT along with loose accessories such as IOS PC, Computer Furniture, Data Logger PC, Printer -2 Nos. PC termination box, peripheral cables etc. 0.04% J.6 Junction Boxes ( Power) 500x200x360 mm approx. 50 Nos. 0.33% J.7 Junction Boxes (Control) 480 x200 x300 mm approx 50 Nos. 0.26% J.8 Ash Level Indicator comprising of level probe with extension lagging 128 Set. pipe, Electronic Unit, Interconnecting Cabling, Conduit, etc. 2.36% J.9 Opacity Monitor Consisting of Transmitter & Receiver, Electronic Unit, Air Blower unit, Weather Proof housings, Junction boxes, flexible hoses, mounting flanges with pipe for Transmitter, Receiver & Air blower, interconnec-ted cables etc. for mounting on ESP outlet duct. 4 Set. 0.21%
RATE SCHEDULE (Page 4 of 5) J.10 Start Stop Push Button Station Dimensions 180X200X210 mm weight 70 Nos. 5 Kg 0.28% J.11 Thermostats including Calibration. 68 Nos. 0.55% J.12 50 x 6 mm GI earthing flat 1000 Mtrs. 0.48% J.13 30 X 5 mm GI earthing flat 1500 Mtrs. 0.44% J.14 3.15 mm GI earthing wire 1000 Mtrs. 0.05% J.15 ½ GI flexible conduit 4000 Mtrs. 1.18% SECTION-K: ELECTRICAL HOIST DSL CABLE TRAILING SYSTEM Transportation of material from Stores/ storage yard to erection site, Erection, Assembly, Testing & Commissioning of misc. Electrically Operated Hoist for ID, FD, PA Fans, Coal Mills, ESP etc. K.1 The hoist work comprises, erection, Testing Commissioning of Switch Fuse Unit, Cable Guide Trolley, Dog chain or Angle / I beam support arrangement, Real Insulators, Limit Switches, Trailing Cable, Testing of Control Panel, Motor and Assistance during Final Load test as described elsewhere in Tender. SECTION-M: MISC. ITEMS : 12 Nos. 1.42% M.1 Junction Boxes (12WAY, 24WAY, 48WAY, 64WAY ETC.) 50 No. 0.30% M.2 Structural Steel fabrication & installation ( MS angle, Channel, Plate 25 MT etc) 2.50% SECTION-N: ONLY TESTING & COMMISSIONING N.1 Hopper Heater, Support Insulator Heater, Shaft Insulator Heaters for 1568 Nos. ESP 5.50% N.2 High Voltage Rectifier Transformers (70 KV peak, 1200 ma) including 32 Nos. oil filtration. 1.54% N.3 Electrically (LT) Operated Valves, Dampers and Gates with Actuators, 325 Nos. Limit Switches etc. (Regulating & ON/OFF Type). 3.60% N.4 Oil Centrifuge (includes erection of only Control panel / board and loop 1 No cabling) 0.05% N.5 Testing and commissioning of 6.6 KV and 2.4 KV HT motors including 18 Nos dryout 0.66% N.6 Testing and commissioning of 415 V LT motors including dry out 100 Nos. 3.69% N.7 Generator system testing as per clause no. 4.3.11.2A 0.74% N.8 3 phase heater of control fluid/oil system 1 No. 0.02% SECTION-P: LT POWER CABLES (Generally Unarmoured) P.1 2 X 120sqmm Aluminium 9000 meter 1.99% P.2 3 X 10sqmm Aluminium 100 meter 0.01% P.3 3 X 25 sqmm Aluminium 600 meter 0.09% P.4 3 X 6 sqmm Aluminium 2400 meter 0.32% SECTION-Q: LT CONTROL CABLES (Generally Unarmoured, Screened or Unscreened) Q.1 1C/2C 1.5/2.5 sqmm Copper 11250 meter 0.83% Q.2 3C/4C/5C 1.5/2.5 sqmm Copper 42725 meter 4.42% Q.3 6C/7C 1.5/2.5 sqmm Copper 5325 meter 0.63% Q.4 8C/9C/10C 1.5/2.5 sqmm Copper 19825 meter 2.34% SECTION-R: CABLE TRAY (LADDER TYPE)
RATE SCHEDULE (Page 5 of 5) R.1 450 mm 500 Mtrs. 0.26% R.2 300 mm 500 Mtrs. 0.23% R.3 150 mm 950 Mtrs. 0.35% SECTION-S: CABLE TRAY (PERFORATED TYPE) S.1 450 mm 100 Mtrs. 0.07% GRAND Total in % 100.00%