DRDO. Defence Research and Development Organization. Dr Arvind Bharti. Current & Futuristic Materials for Defence Systems

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DRDO बल य म ल व नम Current & Futuristic Materials for Defence Systems Dr Arvind Bharti Defence Research and Development Organization IIM Delhi Chapter 16 May, 2015

Indian Armed Forces Inventory and Budget Allocation Indian Armed Forces having an inventory of around 6 Lakhs items like Aircraft, Unmanned Aerial Vehicles, Warships, Missiles, Submarines, Tanks, Nuclear warheads, Bullet proof jackets, Boots, Combat dress etc. Top 15 Countries expenditure 2013 ( US $ bn) Biggest defence budgets 2012 Biggest defence budgets 2021(Expected) United states $ 656 billion United States $472 billion Down 28% China $126 billion China $207 billion Up64% Japan $66billion Russia $106 billion Up 80% U.K $61 billion Indian $68 billion Up 54% Russia $ 59billion Japan $66 billion No change France $51 billion U.K $61billion No change India $45 billion France $53 billion Up 3% Germany $41 billion Brazil $42 billion Up 37% Saudi Arabia $36 billion Saudi Arabia $40Billion Up12% Australia $30 billion Germany $38 billion Down 7% DefenceBudget allocation of 15 major countries Expected DefenceBudget allocation of 10 major countries by 2021

Defence R&D Organization (DRDO) From being nowhere on the World defence map till the 1980 s, India has come a long way and is today: One of 5 countries with its own Ballistic Missile Defence Program One of 6 countries with its own nuclear powered submarine One of 7 countries with its own Main Battle Tank One of 7 countries with its own 4 th generation Combat Aircraft One of 4 countries to have a multi level Strategic Deterrence Capabilities DRDO: The largest R&D Organization in the Country (57 years old) working in a vast spectrum of technologies to serve the operational requirements of the Indian Armed Forces

Defence R&D Organization (DRDO) Vision Empowering India with cutting -edge Defencetechnology and provide our DefenceServices the decisive edge by equipping them with internationally competitive systems and solutions. Mission Design, develop and lead to production of state-of-the-art defence systems and technologies Provide technological solutions to the Services to optimize combat effectiveness Develop infrastructure and committed quality manpower and build strong indigenous technology base Strategy Mostly in-house abinitio development, Involvement of of PvtSector working productively feasible and Collaborations DRDO An Overview 4

Development Strategy of DRDO Operational Requirements Economic Constraints Industrial Capacities SERVICES LTIPP Strategic Compulsions Geo-Political Inputs S&T projects TD Projects Technology Capability Build-up Guided Research Academic Institution Applied Research Laboratories Academic COE Development of Weapon Systems Platforms, Sensors & Equipment Mission Mode Projects Strategic systems Tactical Systems Systems & Platforms Subsystems Products Technology Forecasting Facilities HR

Technology Clusters Naval Systems & Materials (06 Labs) Manpower 27000 7600 Scientists 11000 Technical Aeronautical Systems (04 Labs) Life Sciences (09 Labs) Cluster Tech Labs:46 Armaments & Combat Engineering Systems (09 Labs) Electronics & Communication Systems (06 Labs) Microelectronic Devices & Computational Systems (06 Labs) Missiles & Strategic Systems (06 Labs) HR Institutions : 04

Indian Missile Showcase IRBM IRBM IRBM SSM SSM Cruise Missile Brahmos 290 km Ship launched SSM Dhanush 350 km Agni 1 1000 km MR SAM Agni 2 2000 km AAM Agni 3 3500 kms LR SAM Agni 5 5000 km Prithvi II 250 km Prithvi I 150 km Anti Tank NAG 4 km QR SAM Trishul 12km Akash 25km Astra 45km Materials required: Materials for Radome Materials for Hypersonic Cruise Smart Material based Actuation Material for IR Domes Materials for Magnets LR SAM 70km PAD PAD

Aeronautics Systems Light Combat Aircraft - Tejas UAVs- Lakshya, Nishant, Rustom Mission Computers & Avionics Lighter than air systems- Aerostats AEW&C Materials required Materials for Aircraft Structural Applications Materials for improved propulsion technology Material for sintered brake pads for high energy dissipation for aircraft arrester gears Material for thermal barrier coatings

Air Force (MK1) Fourth Generation Aircraft 12 Aircraft have logged more than 2000 flights Status: IOC I completed IOC II Completed in Dec 2013 Final Operational Clearance 2015 Order for 40 A/C from Air Force Production commenced at HAL LIGHT COMBAT AIRCRAFT Materials required LCA - TEJAS Materials for Aero Gas Turbines Fibres for Composites Super alloys High Strength Low Weight (HSLW) Composite fabric Material Material for thermal barrier coatings Self-healing and self-diagnosing Materials Stealth materials

COMBAT VEHICLES & ARMAMENTS MBT Arjun Pinaka MBRL INSAS family Tank - Ex Materials required Steels for combat vehicle Aluminum Alloys for combat vehicle Titanium Alloys for combat vehicles Magnesium Alloys for combat vehicle Polymer Matrix Composites for combat vehicle Bridging System

Main Battle Tank (MBT) -Arjun ArjunMk 1 Excellent fire power-120 mm Rifled Gun; Firing on Move Capability High mobility Excellent protection Materials required Polymer Matrix Composites for combat vehicle Composite material for suspension Grapenand Nanomaterials for EMI shielding Nano fluids for Engine cooling New light Weight Materials, Coatings for IC Engines Light weight material for launch structures High-strength WeldableAluminum Alloy Material for Protection against Blast Arjun Mk-II Arjun Mk-I

Propellants & Explosive for strategic systems 2 Regiments Operational Launcher 40, Command Post-16,LCR-40, RV-20; PA : L&T /TPCL, BEML Order for 3 rd & 4 th Regiments in process Present Rate of Production of Rockets at OFB 1000/ annum and planned to enhance to 5000/annum in 2 years Action initiated by OFB for additional capacity of Rockets 7000/annum with Incendiary and Sub-munition warheads Materials required Ultra high strength steels, Refractory & ceramic coatings, Technical ceramics and Advance composite materials Material for Reactive Armour, Weapon platforms, artillery rockets, warheads and projetiles Material for withstand temperature and high energy density matrial

Bridging & Mine flailing Systems SARVATRA Bridge Laying Tank T72 Modular Bridge Counter Mine Flail

Unmanned Ground Vehicles MUNTRA (Tracked --BMP-II) All terrains ( 08 Hrs endurance) Tele operation upto5 Km Speed of 20 Km/hr UGB (Wheeled TATA Stallion) Tele operation upto5 Km (10 Km with Repeater) Speed of 25 Km/hr Day and night operation Range 80 Km ( 8 hrs endurance ) Materials required Material for Transparent Armour Material for Reactive Armour Material for structure Material for sensors Materials for Protection Epoxy hardeners DAKSH Cross Country, Stair Climbing Capability Range : 500 m LOS (03 hours) Built-in X-Ray, Water Jet Disrupter

Electronic Systems Design & Development of: - EW Systems- Samyukta,Sangraha, Divya Drishti - Command Control & Comm. Systems; - Supercomponents & SATcom systems; - Radar, microwave tubes, optical & electro optical instrumentations - High power laser sources & devices Materials required Electronic and photonic materials for high-speed communications Materials for sensor and actuator Material for fast-warm-up and high-emission density cathodes Smart and structured materials

RADARS Inducted ROHINI: Medium Range Surveillance Radar (45 Nos for IAF) Range: 200 Km Elevation : 30 0 3D Tactical Control Radar (29 Nos for Army) Weapon locating Radar (30 Nos for Army) To locate Mortars, Guns, Range: 90 Km, Elevation:50 0 Rocket Launchers up to 40 km Battle Field Surveillance Radar(1492 Nos) Weight:30 Kg, Range 5 km ASLESHA: 3D Low Level Light Weight Radar(21 NOS for IAF) Range: 60 Km, Weight :190Kg Comparable to world class system Material required Microwave tube materials Super Insulating Material Materials for sensor and actuator SiC material and devices

Materials required Polymers for Sonar domes, acoustic windows Composites for Parts of hulls of smaller vessels Steels for hulls Materials for propulsion systems Material for improving Stealth reduction Materials for high power and high energy electrode Material for thermally conductive potting High temperature insulating Materials High strength light-weight alloy

Life Sciences Hazard Protection Operational Support Human Capital Extreme Environment Life Support Performance Support Selection & Training Toxic Environment LABS: DEBEL, DIPAS, DIPR, INMAS, DRL, DIBER, DFRL, DIHAR, DRDE Health & Well-being Materials required Material for CBRN Barrier material for clothing Haemostatic materials Food packaging materials Decontamination materials Shelter barrier material (fabric, composite and concrete) Materials for individual and collective protection against NBC agents Biomaterials/ tissue engineering for Artificial Organs

Life Support System Combat Free Fall System (30000 ft altitude) ILSS - OBOGS for LCA & Helicopter Oxygen System Submarine Escape Set Personnel Oxygen Enrichment System Material required New generation sensing material based on molecularly imprinted polymers (MIP) Nano material New hybrid materials for respiratory protection

DRDO vision Self Reliance in Defence Hardware Seamless overlap of academic and Industrial domains with DRDO is necessary for effective development of indigenous defence hardware Indian Armed Forces Export WEAPON SYSTEMS PLATFORMS Directed Exploratory Research SENSORS System Integration & Product Modification EQUIPMENT Industry (TRL 6 to 9) DRDO Academia (TRL 0 to 3) Tech Dev & System Design (TRL 3 to 6)

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