February 999 NEA Freedom Contactors and ers Catalog Number Selection - ECN A A F - Design N = Nema odification Codes (See Pages -6 to -) Class Page 0 - Contactors -4 0 - Reversing Contactors -8 05 - FVNR er, Non-combination -0 06 - Reversing, Non-combination - 07 - FVNR Non-combination, with CPT - 08 - Single-Phase FVNR (Freedom Only) - 6 - Combination with Disconnect Switch -4 7 - Reversing, Combination with Disconnect Switch -7 8 - Combination with Disconnect Switch, with CPT -9 - Combination with HCP - - Reversing, Combination with HCP -4 4 - Combination with HCP with CPT -6 - ultispeed SW Non-combination -8 4 - ultispeed SW CT or VT Non-combination -9 5 - ultispeed SW CH Non-combination -0 6 - ultispeed with Disconnect Switch, SW - 7 - ultispeed with Disconnect Switch, SW CT or VT - 8 - ultispeed with Disconnect Switch, SW CH -5 9 - ultispeed with HCP, SW -7 40 - ultispeed with HCP, SW CT or VT -8 4 - ultispeed with HCP, SW CH -9 4 - Autotransformer, Non-combination -40 4 - Autotransformer, with Disconnect Switch -4 44 - Autotransformer, with HCP -46 45 - Part-Winding, Non-combination -48 46 - Part-Winding, with Disconnect Switch -49 47 - Part-Winding, with Circuit Breaker -5 48 - Y-D, Open Transition, Non-combination -5 49 - Y-D, Open Transition, with Disconnect Switch -54 - Y-D, Open Transition, with Circuit Breaker -58 5 - Y-D, Closed Transition, Non-combination - 5 - Y-D, Closed Transition, with Disconnect Switch -6 5 - Y-D, Closed Transition, with Circuit Breaker -66 54 - Std Width Pump Panel, with Disconnect Switch 6-55 - Std Width Pump Panel, with HCP 6-4 6 - Autotransformer Pump Panel, Disconnect Switch 6 - Autotransformer Pump Panel, HCP 64 - Part-Winding Pump Panel, Disconnect 6-5 65 - Part-Winding Pump Panel, Circuit Breaker 6-5 68 - Duplex, Non-combination -68 69 - Duplex, with Disconnect Switch -69 70 - Duplex, with HCP -7 Consult factory. A - B - C - D - E - F - A - B - C - D - E - F - Cover Control (ers Only) Number of Poles (Contactors Only) Coil Voltage and/or Control Transformers (See Charts Below) None 0A/V R 0A/V R A/V R A/V R 00A/V R None A 7A 5A 0A A Disconnect Fuse Clip Ratings G - H - J - K - L - - 00A/V R 00A/V R 00A/V R 400A/V R 400A/V R A/V R HCP or Breaker Ratings G - 00A H - A J - A K - 400A L - A - 800A N - A/V R P - 800A/V L Q - 00A/V L R - A/V L S - 000A/V L T - by N - 000A 5 - A P - 00A 6-7A Q - 000A 7-5A R - 000A 8-0A T - by 9 - A I - 00A Use for s 0, HCP V applications only. Enclosure Types - Type General Purpose - Type R Rainproof - Type 4 Watertight (Painted Steel) 4 - Type 4X Watertight (Stainless Steel) 5 - Type 4X Corrosion (nonmetallic) (Section 9) 6 - Type 7/9 Bolted Hazardous Location (Section 8) 7 - Type 7/9 Threaded Hazardous Location (Section 8) 8 - Type Dust-Tight 9 - Type Dust-Tight with Safety Door Interlock A - 00 0-0 - - - 4-4 NEA 5-5 6-6 7-7 8-8 9-9 agnet Coil Codes (System Voltage) Code agnet Coil Code agnet Coil Code agnet Coil Control Power Transformer Codes (System Voltage) Code Primary Secondary Code Primary Secondary A B C D E G H J 0/ 0/ 40/ 0/ 480/ 440/ / 5/ 08/ 5/ 77/ 08 40/ K L P Q R S T 40/ 80/ 45/ V DC 4V DC 48V DC 5V DC 4/ When control power transformer modification codes (C C) are used or when starter class includes CPT (i.e. ECN07, 8) see chart to the right for system voltage code. U V W X Y Z 4/ / 48/ 04 0/ 48/ By B C D E H L Q R 40/480 0/440 Wired for 40V 40/480 0/440 / 5/ 08/ 77/ 80/ 45/ 08/ 40/480 0/440 Wired for 40V 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 4 4 S T U V W X Y Z 40/480 0/440 / 77/ 80/ 45/ 40/480/ 40/480/ By 4 4 4 4 4 0 4 PG..0.T.E
February 999 NEA Freedom ers -Phase agnetic / Interchangeable Heater OLR / V aximum -9 NEA 0 Cat. No. AN6BN0AC NEA Cat. No. AN6DN0AB NEA Enclosed er Cat. No. ECN05CBA-P5P4 NEA Rated ers Features Designed specifically for use in applications requiring NEA ratings. ers meet or exceed NEA standards ICS -99. Bimetallic Ambient Compensated Overload Relays available in three basic sizes covering applications up to 900 hp reducing number of different contactor/ overload relay combinations that have to be stocked. These overload relays feature: Selectable anual or Automatic Reset operation. Interchangeable heater packs adjustable ±4% to match motor FLA and calibrated for.0 and.5 service factors. Heater packs for smaller overload relay will mount in larger overload relay useful in derating applications such as jogging. Load lugs built into relay base. Single-phase protection, Class 0 or Class 0 trip time. Overload trip indication. Electrically isolated NO-NC contacts (pull RESET button to test). Long life twin break, silver cadmium oxide contacts provide excellent conductivity and superior resistance to welding and arc erosion. Generously sized for low resistance and cool operation. Designed to,000,000 electrical operations at maximum hp ratings up through 5 hp at V. Holding circuit contact(s) supplied as standard: s 00 5 have a NO auxiliary contact block mounted on righthand side (on 00, contact occupies 4th power pole position no increase in width). s 6 7 have a NO/NC contact block on top left. 8 has a NO/NC contact block on top left back and a NO on top right back. Steel mounting plate standard on all open type starters. Wired for separate or common control. (All coil voltages 0V or less are wired for separate control as standard.) Typical Wiring Diagrams Three-Phase and Single-Phase Applications L L L A Separate Control Remove Wire c when it is supplied. c Connect separate control lines to the No. Terminal on T T T the remote pilot T T T device and Terminal 96 on the overload relay. A A L L L A A Separate Control Remove Wire c when it is supplied. Connect separate control lines to the No. Terminal on T T T the remote pilot T T T device and Terminal 96 on the overload relay. c 98 97 96 98 97 96 Remote Pilot Devices Wire Control Not for Use with Auto Reset OL Relays Wire Control When more than one pushbutton station is used, omit Connector A and connect per sketch. NEA 00 A Remote Pilot Devices Wire Control Not for Use with Auto Reset OL Relays Wire Control When more than one pushbutton station is used, omit Connector A and connect per sketch. NEA s 0, and A L T L T Field Conversion to -Phase, Add Dotted Connections T T L T L T Field Conversion to -Phase, Add Dotted Connections T T PG..0.T.E
February 999 Freedom and Advantage Pump Panels -Phase agnetic / Irrigation Pump Control Circuit Switch or HCP Circuit Breaker 6- Table of Contents Page................. 6- Freedom Pump Panels........ 6- Vacuum Pump Panels......... 6-6 Advantage Pump Panels...... 6-7 Optional Features............ 6-9 NEA R with Cutler-Hammer er NEA R Enclosure, Narrow, with Cutler-Hammer, er The irrigation pump controllers are combination starters with accessories and modifications designed to meet the particular requirements of the irrigation, pumping and oil well industries. The enclosure is NEA R to provide weathertight protection and is available in several sizes, depending on the customer s control or control option requirements. The disconnect, contactor and overload relay are the same as used in Freedom Series and Advantage combination starters. In Freedom Series versions, this includes the innovative overload feature that allows conversion from Class 0 to Class 0 by merely inserting different heater packs. These controllers are available in standard full voltage as well as reduced voltage configurations, with vacuum contactors as well as the standard electromechanical contactors. NEA R Part Winding Pump Panel, PG..0.T.E
February 999 Freedom Pump Panels Circuit Switch NEA R Enclosure / -Phase agnetic / Interchangeable Heater OLR 6- Standard ECN54 controllers have a HAND/OFF/AUTO selector switch and START pushbutton mounted on the enclosure and are wired as illustrated in the diagram below right. Voltage ax. hp / Hz NEA Fuse Clip Narrow Width Standard Width * Rating Amperes Volts Catalog Number Catalog Number 7 00 ECN547CAQ ers do not include heater packs. Select carton of heater packs. Heater pack selection, Page 4-4. Does not include top conduit hubs. Hubs are available in kit form see Page 6-9. If branch circuit protective device is 45A or greater, C0FBR fuse kit (panel mounted) may be required for control circuit protection per NEC 40-7. Dual element fuse ratings. Class R fuse clips, except for 7 which uses Class L fuse clips. For starters with clips Not Installed, select fuse clip kit from table below. To order without the START pushbutton, add mod code P6. C5 Fuse Clip Selection -Pole ( Fuses) 0 0 0 0 0 0 NEA 7-/ 0 5 5 0 00 00 00 00 400 Voltage 00/0 575 00 0 575 00 0 575 4 00 0 575 0 0 00 00 4 00 00 5 400 400 6 Fuse Clip Rating ECN54BAB-E4 CAC-E4 AAA-E4 ECN54BAD-E4 CAE-E4 AAA-E4 Fuse Clip Kit for Field Installation in Non-fusible er Amperes Volts Catalog Number For Non-rejection Type Fuses 0 0 00 00 00 00 00 00 C5KC KD-6 C5KD-6 KD-6 KD6 ECN54BAB CAC AAA ECN54BAD CAE AAA ECN54BAF CAG AAA ECN544BAH 4CAJ 4AAA ECN545BAK 5CAL ECN546BA 6CAN For use with R Rejection Type Fuses C5KCR KD-6R C5KD-6R KD-6R KD6R Fuse clip R rejection members for use with Class R fuses are supplied loose both in Fuse Clip Kits and when fuse clips are factory installed. Price $. 5.70 5.70 5.70 8.80 C5KE-6 KE-6 66.00 KE-6 C5KF4-64 KF4-64 0.00 KF4-64 Narrow Width NEA R Typical Wiring Diagram OL L Circuit Breaker or Circ. Switch T L T L T Hand OFF Auto Pressure Switch For Other Volts and Hertz Applications For other than listed volts and hertz, select required controller by catalog number and replace the magnet coil alpha designation, 8th digit in catalog number with proper code suffix from table below. Example: For V Hz coil, change ECN54BAC to ECN54DAC. OL UL UL Listed File #E49, Guide NLDX. Dimensions Page -6 Accessories, Kits Pages - -9 *Prices Consult Factory odifications Pages -6 - Discount Schedule CD-C PG..0.T.E Coil Volts and Hertz 0/ or 0/ 40/ or 0/ 480/ or 440/ / or 5/ 08/ Code Suffix A B C D E
February 999 Technical Data Freedom NEA 4- Coil Data Notes P.U. = Pick-up time is the average time taken from closing of the coil circuit to main contact touch. D.O. = Drop-out time is the average time taken from opening of the coil circuit to main contact separation. Cold = Coil data with a cold coil. Hot = Coil data with a hot coil. All data is based on a standard contactor with no auxiliary devices and a 0V AC or 4V DC magnet coil. Coil data has a ±5% range depending on the application, therefore specific data may vary. Standards and Certifications (Contactors and ers) Standard: Designed to meet or exceed UL, NEA, IEC, CSA, VDE and BS. UL listed: UL File #E49, Guide #NLDX Open and NEA, 4, Enclosed CSA Certified: CSA File #LR5, Class #04 Open and NEA Enclosed IEC: IEC 947-4-, s 6 8; IEC 58; IEC 947 Pending Electrical Life AC- and AC-4 Utilization Categories Life Load Curves Cutler-Hammer s Freedom Series NEA contactors have been designed and manufactured for superior life performance in any worldwide application. All testing has been based on requirements as found in NEA and UL standards and conducted by Cutler-Hammer. Actual application life may vary depending on environmental conditions and application duty cycle. Utilization Categories AC- Non-inductive or slightly inductive loads, such as resistance furnaces and heating. AC- ing of slip-ring motors. AC- Squirrel cage motors; starting, switching off motors during running. AC-4 Squirrel cage motors; starting, plugging, inching or jogging. NOTE: AC- tests are conducted at rated device currents and AC-4 tests are conducted at six times rated device currents. All tests have been run at V, Hz. Contactor Choice Decide what utilization category your application is and choose the appropriate curve. Locate the intersection of the life-load curve of the appropriate contactor with the applications operational current (Ie), as found on the horizontal axis. Read the estimated contact life along the vertical axis in number of operational cycles. Operations Operations 00,000,000 0,000,000,000,000 00,000 00,000,000 0,000,000,000,000 00,000 00 0 Table of Contents Page Freedom NEA............. 4- Freedom Heater Pack Selection.............. 4-4 Advantage................. 4-7 Advantage Overload Settings........... 4-9 Freedom IEC............... 4- Control Power Transformer Selection....... 4-7 AF9...................... 4-9 Vacuum Break.............. 4- Ampere Rating of AC s............... 4-4 5 9 8 7 45 90 5 70 0 00 Break Amperes NEA AC- Load Life s 00 5, 480V Hz 00 4 5 0 54 08 6 70 540 80 0 00 000 Break Amperes NEA AC-4 Load Life s 00 5, 480V Hz 000 0,000 PG..0.T.E
4- Technical Data Freedom NEA February 999 Contactor Catalog Number/ NEA 00 NEA 0 NEA NEA NEA Configuration Number of Poles Auxiliary Contacts, Standard Add-On Auxiliary Contacts,, 4 4th Pole NO () Top (4) or Side (4), Side NO () Top (4) or Side (),, 4, 5 Side NO () Top (4) or Side (),, 4, 5 Side NO () Top (4) or Side () Frame 45 mm 45 mm 65 mm 65 mm 90 mm Continuous Ampere Ratings (I) 9A 8A 7A 45A 90A aximum Horsepower (hp) -Phase 5V 0V / 7-/ 7-/ 5 -Phase 00V 0V V 575V AC agnet Coil Data Pick-Up Volts Cold Pick-Up Volts Hot Pick-Up Voltamperes Pick-Up Watts Sealed Voltamperes Sealed Watts Drop-Out Volts Cold Drop-Out Volts Hot aximum Operation Rate Ops/Hour Pick-Up Time (ms) Drop-Out Time (ms) Coil Operating Range % of Rated Voltage -/ -/ 80 49 7.5.4 45% 46%,000 5 5 00 65 0. 45% 46%,000 7-/ 7-/ 0 0 0 8 7.8 49% %,000 0 4 0 5 5 5 0 8 7.8 49% %,000 0 4, Side NO () Left Side (4) or Right Side () 5 0 7% 76% 90 49.8 % 5% 7,00 4-5% to +0% -5% to +0% -5% to +0% -5% to +0% -5% to +0% DC agnet Coil Data For DC agnet Coils (and coil data), see Accessories, Page -7. Operating Temperature aximum Operating Altitude (ft.) echanical Life Electrical Life (480V/ Hz) AC- AC-4 Wire Range Power Terminals Control Terminals -0 to 65 C 0,000,000 4,000,000 90,000 6 stranded, 4 solid Cu 6 stranded, 4 solid Cu -0 to 65 C 0,000,000,000,000 85,000 8 6 stranded, 0 4 solid Cu 6 stranded, 4 solid Cu -0 to 65 C 0,000,000,000,000 88,000 8 4 stranded or solid Cu 6 stranded, 4 solid Cu -0 to 65 C 0,000,000,0,000 4 (upper) and/or 6 4 (lower) stranded or solid Cu 6 stranded, 4 solid Cu -0 to 65 C,000 Contact Kit Part Number None None 6-65- 6-65-8 6-4- Auxiliary Contact Rating A, P00 5,000 0,000 /0 4 Cu 6 stranded 4 solid Cu PG..0.T.E
i-4 Enclosed Control General Information February 999 Enclosure Types Enclosures provide mechanical and electrical protection for operator and equipment. Brief descriptions of the various types of enclosures offered by Cutler-Hammer are given below. See NEA Standards Publication No. for more comprehensive descriptions, definitions and/or test criteria. NEA NEA Type (Conforms to IP40) for Indoor Use Suitable for most applications where unusual service conditions do not exist and where a measure of protection from accidental contact with enclosed equipment is required. Designed to meet tests for rod entry and rust resistance. Enclosure is sheet steel, treated to resist corrosion. Depending on the size, knockouts are provided on the top, bottom and sometimes on the side. NEA R NEA Type R (Conforms to IP5) for Outdoor Use Primarily intended for applications where falling rain, sleet or external ice formations are present. Gasketed cover. Designed to meet tests for rain, rod entry, external icing and rust resistance. Enclosure is sheet steel, treated to resist corrosion. Depending on the size, a blank cover plate is attached to the top (for a conduit hub) and knockouts are provided on the bottom. Cover-mounted pilot device holes are provided and covered with hole plugs. NEA Type 4 (Conforms to IP65) for Indoor or Outdoor Use Provide measure of protection from splashing water, hose-directed water and wind blown dust or rain. Constructed of sheet steel with gasketed cover. Designed to meet tests for hosedown, external icing and corrosion protection. Enclosure has two watertight hubs (power) installed top and bottom of one control hub installed in bottom depending on size. Cover-mounted pilot device holes are provided and covered with hole plugs. NEA 4X NEA Type 4X (Conforms to IP65) for Indoor or Outdoor Use Provide measure of protection from splashing water, hose-directed water, wind blown dust, rain and corrosion. Constructed of stainless steel with gasketed cover. Designed to meet same tests as Type 4 except enclosure must pass a 00-hour salt spray corrosion resistance test. NEA 7 & 9 Bolted NEA Type 7 for Hazardous Gas Locations For use in Class I, Group C or D indoor locations as defined in the National Electrical Code. NEA Type 7 enclosures must withstand the pressure generated by explosion of internally trapped gases and be able to contain the explosion so that gases in the surrounding atmosphere are not ignited. Under normal operation, the surface temperature of the enclosure must be below the point where it could ignite explosive gases present in the surrounding atmosphere. Designed to meet explosion, temperature and hydrostatic design tests. PG..0.T.E