ROBA-stop -silenzio. Stage and Elevator Brakes

ROBA-stop -silenzio Stage and Elevator Brakes Reliable dual circuit brake in accordance with BGV C and EN 8 l Also available as a single circuit brake l Long-lasting low-noise operation l Very short construction length C US K.896.V.GB your reliable partner

ROBA-stop -silenzio ROBA-stop -silenzio The perfect safety brake for elevator and stage drives Characteristics Dual circuit brake as redundant brake system with a very short construction length Microswitch can be mounted for function monitoring Simplest possible installation No air gap adjustment necessary Continuously low noise levels for several hundred thousand switchings The quietest safety brake Due to a newly developed sound damping system, the ROBA-stop -silenzio is the quietest safety brake on the market, even in its standard version, basic variant (pages 4 to 7). In new condition, the noise level is < 5 db (A) (noise pressure level measurement). This value lies well below the sound level of the mounted drive elements such as e.g. motor and gearbox. Further noise reduction is possible with a certain amount of extra work. Speak to us! We can accord with your request as far as noise levels are concerned, and guarantee our performance with a legally binding inspection certificate. Long-lasting low-noise operation Many safety brakes become louder after longer operation due to wear and scoring of the damping systems. Long-term tests have proved that the noise emissions from the ROBA-stop - silenzio maintain the very low level produced in new condition even after over.. switchings. Safe choice due to large type and size variety construction sizes in different designs fulfil the demands for elevator and stage drives with a braking torque range of x 3 Nm to x 5 Nm and therefore cover all required operation areas. Optimised construction space Due to new construction and removal of the complicated intermediate flange plate, we have been able to create a unique short construction length. High operational safety The ROBA-stop -silenzio is available as a single circuit brake or as a dual circuit brake. On the dual circuit brake, two independently operating brake bodies ensure high operational safety. It fulfils the demands according to BGV C (previously VBG 7) and DIN 5695. Simple installation The compact design as well as the single-part toothed hub ensures simple handling and installation. The working air gap is pre-set and needs no re-adjustment. This means that malfunctions due to operating and adjusting mistakes can be ruled out. Function monitoring On request, we are able to fit the ROBA-stop -silenzio with a release monitoring for function checks on both brakes, ensuring the highest possible system and personal safety. Maintenance-free The ROBA-stop -silenzio is mainly maintenance-free. The maintenance work is limited to an inspection of the friction linings. These friction linings, however, are extremely wearresistant, and have a very long lifetime. Please Observe: According to German notation, decimal points in this catalogue are represented with a comma (e.g.,5 instead of.5). We reserve the right to make dimensional and constructional alterations.

ROBA-stop -silenzio ROBA-stop -silenzio Page 4 s 4 to 8 Braking torques x 3 to x 5 Nm (Dual circuit brake) 3 to 5 Nm (Single circuit brake) Permitted shaft diameter 8 to 95 Type 896..3_ Type 896..3_ Dual circuit brake Redundant brake system with two independently working brake bodies Single circuit brake Compact brake with an extremely short construction length ROBA-stop -silenzio in double rotor design Page 8 s 3 to 8 Braking torques 45 to 43 Nm Permitted shaft diameter 44 to 95 Type 896..3_ Double rotor design Single circuit brake with two rotors (4 friction surfaces) with doubled braking torque ROBA-stop -silenzio with higher braking torque Page s to 8 Braking torques x 3 to x 3 Nm (Dual circuit brake) 3 to 3 Nm (Single circuit brake) Permitted shaft diameter 45 to 95 Type 896.3_.3_ Type 896.3_.3_ Design with higher braking torques for passenger elevators Dual circuit brake Redundant brake system with two independently working brake bodies Single circuit brake ROBA -sheavestop - elevator brake acc. EN 8 to prevent excessive upward speed Page s 5 to 8 Braking torques 76 to 43 Nm (Double rotor design) 38 to 3 Nm (Single rotor design) Type 896.8. Type 896.7. Simple retrofitting possible: For mounting onto a drive sheave, gearbox output shaft and machine frame Double rotor design Single circuit brake with two rotors with doubled braking torque Single rotor design Single circuit brake with one rotor Short Description Installation Page 4 Brake Dimensioning, Friction-Power Diagrams Page 5 Further Options Page 8 Switching Times, Electrical Connection, Electrical Accessories Page 9 Guidelines Page 7 3

ROBA-stop -silenzio Type 896..3_ s 4 to Noises < 5 db(a) (Noise pressure level measurement) at nominal braking torque ROBA-stop -silenzio SW F H H K k F s F SW k Ø D Ø M Ø R Ø r Ø d H7 l Ø G Ø D Ø M Ø G s Cable length standard c. 6 mm at s 4-3 a Air gap a L Type 896..3 (Dual circuit brake) K h SW L Type 896.5.3 (Dual circuit brake) Technical Data 4 8 6 3 64 Nominal braking Type 896._.3 _ M nom [Nm] x 4 x 8 x 6 x 3 x 64 x torque ) Type 896._.3 _ M nom [Nm] 4 8 6 3 64 Input power Type 896._.3 _ P [W] x 3 x 3 x 33 x 45 x 55 x 63 Type 896._.3 _ P [W] 3 3 33 45 55 63 Max. speed n max [rpm] 45 35 9 5 3 Weight (pilot bored) Type 896._.3 _ [kg] 3 5,6 7 5,5 Type 896._.3 _ [kg],4,8 3,5 5,5 7,8 Nominal air gap (tolerance ±,7) a [mm],4,5,5,5,5,5 ) Minimum nominal braking torque, braking torque tolerance + 6 %. For other braking torque adjustments: see Table below. Braking Torque Adjustment [Nm] 4 8 6 3 64 Dual circuit brake Type 896..3 _ % x 4 x 8 x 6 x 3 x 64 x % x 5 x x 9 x 4 x 77 x 75 % x 3 x 6 x x 6 x 43 x 8 Single circuit brake Type 896..3 _ % 4 8 6 3 64 % 5 9 4 77 75 % 3 6 6 43 8 s K l a s 4 L Type 896..3 (Single circuit brake) L 3 Type 896.5.3 (Single circuit brake)

ROBA-stop -silenzio Type 896..3_ s 4 to Dimensions 4 8 6 3 64 Min 8 9 4 8 4 Ø d H7 ) Max 5 3) 4) 4 5) 3 35 6) 46 7) Ø D 88 8 3 53 68 95 Ø D 88 8 3 53 68 95 F 5,5 64 79 88,5 97 F,5 3 66,5 75,6 35 49 F 5 8 58 75 9 Ø G 6 45 45 5 6 77 Ø G 9 36 45 5 6 77 H 9 7 33 37 4 36 H 43 45,5 49 55 64 67 h 9 3 5 7 K 8,3 9,6 9,6,4 4,6 K 8 7,5,8,8 4 4 K 6,7 9,5,8 9 9,9,5 k,8 3,5 4 4 5,3 5,3 k 7,,5,, 4,5 9,6 L 87 9 99 9 7 34 L 96 4 5 L 43,5 45,5 49 54,5 63,5 67 L 3 5,5 55,5 6 66,5 78,5 84 l 5 5 58 67 75 79 Please observe the load on the shaft or key. l 8 5 3 3 Please observe the load on the shaft or key. Ø M 7 9 3 45 7 Ø M 7 9 3 45 7 Ø R 6 75 93,5 4 39 Ø r 5 65 77 9 94 s 3 x M4 3 x M5 3 x M6 3 x M6 3 x M8 3 x M8 s 3 x M4 3 x M5 3 x M6 3 x M6 3 x M8 6 x M8 s 3 x M4 3 x M5 3 x M6 3 x M6 3 x M8 3 x M8 SW 7 8 3 3 SW 3 4 5 5 6 6 SW Ø 8) 4 4 7 7 ) Other bore diameters available on request. 3) Over Ø 3 keyway acc. DIN 6885/3. 4) Over Ø 8 keyway acc. DIN 6885/3. 5) Over Ø keyway acc. DIN 6885/3. 6) Over Ø 3 keyway acc. DIN 6885/3. 7) Over Ø 44 keyway acc. DIN 6885/3. 8) Hand release lever, round. We reserve the right to make dimensional and constructional alterations. Order Number Without additional parts Hand release Release monitoring Hand release/release monitoring Flange plate Flange plate/hand release Flange plate/hand release/release monitoring Flange plate/release monitoring 3 4 5 6 7 Connection cable Without additional parts With cover / 8 9 6.. 3 / / / s 4 to Dual circuit brake Single circuit brake Nominal braking torque % Braking torque adjustment % Braking torque adjustment 75 % Coil voltage 9) 4, 4, 8, 7 [VDC] Hub bore Ø d H7 (Dimensions page 5) Keyway acc. DIN 6885/ or 6885/3 Example: / 896..3 / 4 / 4 / 6885/ 9) We recommend connection via smoothed DC voltage or a mayr -bridge rectifier. 5

ROBA-stop -silenzio Type 896..3_ s to 8 Noises < 5 db(a) (Noise pressure level measurement) at nominal braking torque ROBA-stop -silenzio SW F H H K k F s F SW k Ø D Ø M Ø R Ø r Ø d H7 l Ø G Ø D Ø M Ø G s Cable length standard 3 c. 6 mm at and c. mm at s 3-8 a Air gap a L Type 896..3 (Dual circuit brake) K h SW L Type 896.5.3 (Dual circuit brake) Technical Data 3 5 8 3 8 Nominal braking Type 896._.3 _ M nom [Nm] x x 3 x 5 x 8 x 3 x 8 torque ) Type 896._.3 _ M nom [Nm] 3 5 8 3 8 Input power Type 896._.3 _ P [W] x 78 x 86 x 9 x 7 x 3 x 5 Type 896._.3 _ P [W] 78 86 9 7 3 5 Max. speed n max [rpm] 7 5 3 5 9 Weight (pilot bored) Type 896._.3 _ [kg] 34 49 6 9 6 58 Type 896._.3 _ [kg] 7 4 3 46 63 79 Nominal air gap (tolerance ±,7) a [mm],5,5,5,5,5,5 ) Minimum nominal braking torque, braking torque tolerance + 6 %. For other braking torque adjustments: see Table below. Braking Torque Adjustment [Nm] 3 5 8 3 8 Dual circuit brake Type 896..3 _ % x x 3 x 5 x 8 x 3 x 8 % x 4 x 36 x 6 x x 56 x 5 75 % x 5 x 5 x 38 x 6 x 98 x 35 Single circuit brake Type 896..3 _ % 3 5 8 3 8 % 4 36 6 56 5 75 % 5 5 38 6 98 35 s K l TÜV (German Technical Inspectorate) Certificate: 6 The s to 8 with a microswitch for release monitoring have been prototype-inspected by the South German TÜV as brake systems having an effect on the drive sheave shaft and as part of a protective system for the upwards-moving elevator cage against excessive speed. Certificate number: Dual circuit brake ABV 76/ Single circuit brake ABV 76/ a L Type 896..3 (Single circuit brake) s L 3 Type 896.5.3 (Single circuit brake)

ROBA-stop -silenzio Type 896..3_ s to 8 Dimensions 3 5 8 3 8 Min 35 4 5 65 75 85 Ø d H7 ) Max 48 6 3) 65 75 9 95 Ø D 3 6 85 39 37 45 Ø D 3 64 88 33 373 48 F 6,5 48 66,5 On request On request On request F 35,5 487,5 75,5 On request On request On request F 56 96 3 On request On request On request Ø G 84 96 4 35 46 6 Ø G 84 96 4 35 46 6 H 48 5,5 8,5 On request On request On request H 76 79,5 86 On request On request On request h 8 8 3 3 36 K 5,9 8,7 5,5 8 8 3 K 8 8 9 7 6 K,7 8,,5,5 7,5 4,5 k 8,9 3 3 3 k 8 9 On request On request On request L 5 59 7 89 99 5 L 7 8 9 4 L 76 79,5 86 94,5 99,5,5 L 3 94,5 4 5,5 9,5 38,5 l 88 93 4 5 Please observe the load on the shaft or key. l 35 5 5 6 7 75 Please observe the load on the shaft or key. Ø M 96 3 5 9 33 37 Ø M 96 3 5 9 33 37 Ø R 7 88 3 43 83,5 3 Ø r 35 5 8 8 3 s Type 896..3_ 3 x M 3 x M 6 x M 6 x M6 8 x M6 8 x M6 Type 896..3_ 3 x M 3 x M 3 x M 3 x M6 4 x M6 4 x M6 s 6 x M 6 x M 6 x M6 6 x M6 8 x M6 8 x M s 3 x M 3 x M 3 x M6 3 x M6 4 x M6 4 x M SW 6 8 8 4 4 4 SW 8 4 4 4 7 SW 4 7 Ø 5 4) On request On request On request ) Other bore diameters available on request. 3) Over Ø 56 keyway acc. DIN 6885/3. 4) Hand release lever, round. We reserve the right to make dimensional and constructional alterations. Order Number Without additional parts Hand release Release monitoring Hand release/release monitoring Flange plate Flange plate/hand release Flange plate/hand release/release monitoring Flange plate/release monitoring 3 4 5 6 7 Connection cable Without additional parts With cover / 8 9 6.. 3 / / / s to 8 Dual circuit brake Single circuit brake Nominal braking torque % Braking torque adjustment % Braking torque adjustment 75 % Coil voltage 5) 4, 4, 8, 7 [VDC] Hub bore Ø d H7 (Dimensions page 7) Keyway acc. DIN 6885/ or 6885/3 Example: / 896..3 / 4 / 4 / 6885/ 5) We recommend connection via smoothed DC voltage or a mayr -bridge rectifier. 7

ROBA-stop -silenzio Double rotor design Type 896..3_ s 3 to 8 Noises < 65 db(a) (Noise pressure level measurement) at nominal braking torque L α h h K L s k s SW Ø F Ø D Ø G Ø M Ø D Ø D Ø M Ø R Ø r Ø d H7 l 4) Ø G Ø D SW s k Cable length standard c. mm β K SW b Air gap a Technical Data 3 5 8 3 8 Nominal braking torque ) Type 896._.3 _ M nom [Nm] 6 6 6 36 Input power for overexcitation ) P [W] 348 35 4 5 55 for nominal voltage P [W] 87 88 3 5 38 Max. speed n max [rpm] 3 3 3 5 5 Weight Nominal air gap (tolerance +,5 ) -, without flange plate [kg] 33 44 67 93 with flange plate [kg] 4,5 53 8 3 53 a [mm],6,6,65,7,7 ) Minimum nominal braking torque, braking torque tolerance + 6 %. For other braking torque adjustments: see Table below. Braking Torque Adjustment [Nm] 3 5 8 3 8 % 6 6 6 36 % 7) 7 3 43 75 % 45 76 96 7 8 TÜV (German Technical Inspectorate) Certificate: The s 3 to 8 with a microswitch for release monitoring have been prototype-inspected by the South German TÜV as brake systems having an effect on the drive sheave shaft and as part of a protective system for the upwards-moving elevator cage against excessive speed. These brakes are single circuit brakes. A service brake is additionally required in elevators. Certificate number: ABV 76/

ROBA-stop -silenzio Type 896..3_ s 3 to 8 Dimensions 3 5 8 3 8 b 9 4 5 3 Min 3) 4 5 65 75 85 Ø d H7 Max 6 65 75 9 95 Ø D 6 85 39 37 45 Ø D 64 88 33 373 48 Ø D 64 88 33 373 48 Ø F 9 5 8 97 5 Ø G 96 4 35 46 6 Ø G 96 4 35 46 6 h 8 3 3 36 h 5 7 9 3 3 k 3 3 3 k 9 5 5 4 K 8, 6,9 3,3 3,3 8,3 K 8 9 7 6 l 4) 93 4 5 L 9,4,6 33,7 43,7 48,7 L 74,4 85,6 93,7 6,7,7 Ø M 3 5 9 33 37 Ø r 35 5 8 8 3 Ø R 88 3 46 83,5 3 s 3 x M 6 x M 6 x M6 8 x M6 8 x M6 s 6 x M 6 x M6 6 x M6 8 x M6 8 x M s 5) M M M M M SW 8/9 8/9 4 4 4 SW 4 4 4 7 SW 6/7 6/7 8/9 4 4 α [ ] 35 45 45 45 45 β [ ] 3 5 5 5 5 ) When using a ROBA -switch. 3) For smaller bores, please contact mayr power transmission. 4) Please observe the load on the shaft or key. 5) Eyebolt (installation aid, not included in delivery). We reserve the right to make dimensional and constructional alterations. Order Number Without additional parts Emergency hand release Release monitoring Emergency hand release/release monitoring Flange plate Flange plate/emergency hand release Flange plate/emergency hand release/release monitoring Flange plate/release monitoring 3 4 5 6 7 Without additional parts With cover / 8 9 6.. 3 / / / s 3 to 8 Nominal braking torque % Braking torque adjustment 7) % Braking torque adjustment 75 % 6) 7) Connection cable Coil voltage 6 8), 4, 4, 8, 7 [VDC] Hub bore Ø d H7 (Dimensions page 9) Keyway acc. DIN 6885/ Example: 8 / 896.5.3 / 4 / 6 / 6885/ 6) We recommend connection via smoothed DC voltage or a mayr -bridge rectifier. 7) At a braking torque adjustment of %, overexcitation (,5 to x the nominal voltage) is required for safe and fast release, using our ROBA -switch fast acting rectifier (please contact mayr power transmission if necessary). 8) Coil voltage 6 VDC only at s 3 5. 9

ROBA-stop -silenzio Design with higher braking torques for passenger elevators Type 896._3_.3_ s to 8 Noises < 6 db(a) (Noise pressure level measurement) K s a Air gap a Air gap a k K SW Ø D Ø M Ø R Ø r Ø d H7 l 5) Ø G l 5) Cable length standard c. 6 mm at and c. mm at s 3-8 3 L Type 896.3_.3 _ (Dual circuit brake) L Type 896.3_.3 _ (Single circuit brake) Technical Data 3 5 8 3 8 Nominal braking torque ) Type 896.3_.3 _ M nom [Nm] 3 5 8 8 3 Type 896.3_.3 _ M nom [Nm] x 3 x 5 x 8 x x 8 x 3 Input power Type 896.3_.3 _ ) P [W] x 34 x 348 x 35 x 4 x 5 x 55 Type 896.3_.3 _ 3) P [W] x 76 x 87 x 88 x 3 x 5 x 38 Type 896.3_.3 _ P [W] 76 87 88 3 5 38 Max. speed n max [rpm] 5 5 5 5 5 5 Weight (pilot bored) Type 896.3_.3 _ [kg] 34 49 6 9 6 58 Type 896.3_.3 _ [kg] 7 4 3 46 63 79 Nominal air gap (tolerance ±,7) a [mm],5,5,5,5,5,5 For safe and fast brake release, overexcitation (,5 to x the nominal voltage) is required. Preferred voltages in operation with ROBA -switch: Nominal voltage: 4 V => overexcitation voltage: 7 V on alternating voltage: 3 VAC Nominal voltage: 8 V => overexcitation voltage: 36 V on alternating voltage: 4 VAC Nominal voltage: 7 V => overexcitation voltage: 36 V on alternating voltage: 4 VAC Nominal voltage: 6 V => overexcitation voltage: 4 V on direct voltage: 4 VDC (only at s 5) ) Minimum nominal braking torque, braking torque tolerance + 6 %. ) Capacity for overexcitation when using a ROBA -switch. 3) Capacity for nominal voltage. TÜV (German Technical Inspectorate) Certificate: The s to 8 with a microswitch for release monitoring have been prototype-inspected by the South German TÜV as brake systems having an effect on the drive sheave shaft and as part of a protective system for the upwards-moving elevator cage against excessive speed. Certificate number: Dual circuit brake ABV 76/ Single circuit brake ABV 76/

ROBA-stop -silenzio Type 896._3_.3_ s to 8 s Dimensions 3 5 8 3 8 Ø d H7 4) 45 5 6 7 85 95 Ø D 3 6 85 39 37 45 Ø G 84 96 4 35 46 6 k 8,9 3 3 3 K 5,9 8,7,5,5 8 4,5 K,7 8,,5,5 7,5 4,5 L 5 59 7 89 99 5 L 76 79,5 86 94,5 99,5,5 l 5) 88 93 4 5 l 5) 35 5 5 6 7 75 Ø M 96 3 5 9 33 37 Ø r 35 5 8 8 3 Ø R 7 88 3 46 83,5 3 Type 896.3_.3 _ 6 x M 6 x M 6 x M 6 x M6 8 x M6 8 x M6 Type 896.3_.3 _ 3 x M 3 x M 3 x M 3 x M6 4 x M6 4 x M6 SW 6/7 8/9 8/9 4 4 4 4) Other diameters available on request. 5) Please observe the load on the shaft or the key. We reserve the right to make dimensional and constructional alterations. Order Number Without additional parts Release monitoring Flange plate Flange plate/release monitoring 4 7 Without additional parts With cover / 8 9 6. 3. 3 / / / s to 8 Dual circuit brake Single circuit brake Connection cable Coil voltage 6) 6 7), 4, 4, 8, 7 [VDC] Hub bore Ø d H7 (Dimensions page ) Keyway acc. DIN 6885/ Example: 5 / 896.34.3 / 4 / 6 / 6885/ Hand release or emergency hand release available on request. 6) Overexcitation (,5 to x the nominal voltage) is required for safe and fast brake release, using our ROBA -switch fast acting rectifier (please contact mayr power transmission if necessary). 7) Coil voltage 6 VDC only at s 5.

Hand release nuts screwed on After evacuation or TÜV-inspection the nuts must be turned back to a distance of 4 mm to the coil carrier. heruntergeschraubt werden. ROBA -sheavestop Type 896. 7. s 5 to 8 8 Noises < 65 db(a) (Noise pressure level measurement) at nominal braking torque ROBA -sheavestop Mounting onto cantilevered traction sheave Customer-side traction sheave K L Air gap a h H H Emergency hand release Attention! contact to coil carrier eleminate the brake torque. Operation is allowed only by authorised and qualified personnel. Nothandlüftung Achtung! Bis Anlage am Spulenträger aufgeschraubte Notlüftmuttern heben das Bremsmoment auf. Die Benutzung darf nur durch autorisiertes Fachpersonal erfolgen. Sie müssen nach erfolgter Notevakuierung oder TÜV-Prüfung wieder auf Mindestabstand 4 mm Customer-side shaft Washers with largest possible contact surface, e.g. DIN 436 (square) Adaptation customer-side (solid base plate*) Customer-side machine frame with parallel flange surfaces (e. g. IPB beam) Screw connection to drive sheave X Screw connection to shaft Pin connection to drive sheave ØD When installing the brake, please bore off using a hand drill h h 3 ØG t Øf f f Screw connection of the solid base plate* with the machine frame (IPB beam) welded reinforcing ribs Screw connection of the brake base** with the solid base plate* and with the machine frame (IPB beam) * Contact surface on the machine frame for customer-side adaptor plate plane parallel (not spherical!) ** Adjustable brake base for compensation of height and angular misalignments on the machine frame on request (see Figs., page 3) Thickness t at least mm for s 5 8, and at least 3 mm for s 3 8 Type 896.7. (Single rotor design) Technical Data ) 5 8 3 8 Nominal braking Type 896.7. M nom [Nm] 5 8 3 8 torque ) Type 896.8. M nom [Nm] 6 6 36 Input power P [W] 9 7 3 5 Type 896.7. (tolerance ±,7 ) a [mm],5,5,5,5 Nominal air gap Type 896.8. (tolerance +,5 ) -, a [mm],6,65,7,7 Braking Torque Adjustment [Nm] ) 5 8 3 8 5 8 3 8 Type 896.7. (Single rotor) 896.8. (Double rotor) % 5 8 3 8 6 6 36 % 6 56 5 3 43 75 % 38 6 98 35 76 96 7 Higher braking torque 3) 4) 8 8 3 4 TÜV (German Technical Inspectorate) Certificate: The s 5 to 8 ( 3 available on request) with a microswitch for release monitoring have been prototype-inspected by the South German TÜV as brake systems having an effect on the drive sheave shaft and as part of a protective system for the upwards-moving elevator cage against excessive speed. These brakes are single circuit brakes. A service brake is additionally required in elevators. Certificate number: Single rotor design ABV 78 Double rotor design ABV 78 Air gap a Type 896.8. (Double rotor design)

ROBA -sheavestop Type 896. 7. s 5 to 8 8 We reserve the right to make dimensional and constructional alterations. Dimensions ) 5 8 3 8 Ø D 88 33 373 48 f 6 3 345 Ø f for M for M 5 for M4 5 for M4 f 9 34 38 45 Ø G 4 35 46 6 Type 896.7. 86 94,5 99,5,5 L Type 896.8.,6 33,7 43,7 48,7 H 6 8 5 h h Type 896.7. 7,5,5,5 h 3 Type 896.8. 3 6,5 6,5 K 8 3 3 36 In order to adapt the brake system to your application in order to produce a customer-specific adapter shaft we require from you the following drive-specific information (see also Fig., page ): Threaded holes in shaft facing-side: Threaded hole number... Threaded hole-ø... Threaded hole depth [mm]... Pitch circle-ø [mm]... Threaded holes in drive sheave: Threaded hole number... Threaded hole-ø... Threaded hole depth [mm]... Pitch circle-ø [mm]... Dimensions and Technical Data: Dimension X (Fig.) [mm]... Angular position of bore templates to each other [ ]... Required braking torque on the drive sheave [Nm]... Axis height available on machine base H [mm]... Order Number Without additional parts Emergency hand release Release monitoring Emergency hand release/release monitoring Flange plate Flange plate/emergency hand release Flange plate/emergency hand release/release monitoring Flange plate/release monitoring 3 4 5 6 7 3 4 5 6 7 Terminal box with terminal Connection cable Terminal box with half wave rectifier Terminal box with bridge rectifier Terminal box with spark quenching unit Terminal box with ROBA -switch Without additional parts With cover / 8 9 6.. / s ) 5 to 8 Single rotor design Double rotor design 7 8 3 Nominal braking torque % Braking torque adjustment 4) % Braking torque adjustment 75 % Higher braking torque 4) Coil voltage 4) 4, 4, 8, 7 [VDC] Example: 5 / 896.7.3 / 4 on request: Adjustable brake base for compensation of height and angular misalignments on the machine frame ) Minimum nominal braking torque, braking torque tolerance + 6 %. For other braking torque adjustments: see Table, page. ) 3 available on request. 3) Switching noises < 75 db(a) (noise pressure level measurement). 4) At a braking torque adjustment of % (on the double rotor design) and at a higher braking torque (on all designs), overexcitation (,5 to x the nominal voltage) is required for safe and fast release, using our ROBA -switch fast acting rectifier (please contact mayr power transmission if necessary). 3

Installation ROBA-stop -silenzio ROBA-stop -silenzio Short Description Installation Type 896..3_ 6. Option single hand release 3 Option single 4 hand release 5 5 6. 6 8 8. 5. 5 5 4 5 Cable length standard Brake 4 c. 6 mm body a Air gap a Air gap a Fig. on s 4 and c. mm on s 3-8 Fig. (Dual circuit brake) Fig. 3 (Single circuit brake) 4 3 Brake body. 3 5 Parts List (Only use mayr original parts) Hub assembly with O-rings (). *Hub assembly with O-ring () O-ring 3 Coil carrier assemblies and 4 Armature disks and 5 Rotor 5. Rotor 6 Hand release assembly 6. Switching bracket 6. Hand release rod 8 Hexagon head screw 8. **Hexagon head screw 4 Thrust spring 5 Shoulder screw * Only on single circuit brake design ** On s 4 to 3, only on single circuit brake design Installation Conditions (Figs., and 3) The eccentricity of the shaft end in relation to the fixing hole must not exceed, mm. The position tolerance of the tapped holes for the hexagon head screws (8 and 8.) must not exceed, mm. The axial run-out deviation of the screw-on surface to the shaft must not exceed the permitted axial run-out tolerance according to DIN 4955 R. The related diameter is the pitch circle diameter to the brake attachment. Larger deviations can lead to a drop in torque, to continuous slipping on the rotors and to overheating. The tolerances of the hub () and the shaft are to be chosen so that the hub toothing () is not widened. Toothing widening leads to the rotors (5 and 5.) clamping on the hub () and therefore to brake malfunctions (recommended hub shaft tolerance H7/k6). The Rotors (5 and 5.) and brake surfaces must be oil and grease-free. A suitable counter friction surface (steel or cast iron) must be used. Sharp-edged interruptions on the friction surface are to be avoided. Recommended surface quality in the friction surface area: Ra =,6 μm. In particular customer-side attachment surfaces made of grey cast iron are to be rubbed down with fine sandpaper (grain ~ 4). Short Description (Figs. and ) Please find detailed installation descriptions in the respective product Installation and Operational Instructions (also at www.mayr.de).. Mount the hub assembly with O-rings ( and ) onto the shaft, observing the entire carrying length of the key, and secure it axially (e.g. with a locking ring).. Push rotor (5) by hand using light pressure over the O-rings () on the hub () and bring it into the correct position (rotor collar should be facing away from the machine wall). Make sure that the toothing moves easily. Do not damage the O-rings (). 3. Push the brake body (3) over the hub () up to the shoulder on rotor (5) and turn it into the correct position, aligned with the threaded bores on the machine wall. 4. Push the rotor (5.) by hand using light pressure over the O-ring () onto the hub () and bring it into the correct position (rotor collar should face the machine wall). Make sure that the toothing moves easily. Do not damage the O-rings (). 5. Turn brake body (3) with inserted fixing screws (8) to the correct position. Thread the fixing screws (8) into brake body (3) and screw the entire brake onto the machine wall (observe the tightening torques acc. Table ). 6. Inspect air gap a according to Table. The nominal air gap must be present. Hand Release A hand release (6) is installed manufacturer-side, dependent on and Type (see Type key pages 5 and 7 and Table ). From 8, both circuits are released simultaneously with a lever. 4 Technical Data Installation Nominal air gap a [mm] Release force per lever / at nominal torque Actuation angle Hand release Tightening torque fixing screw Item 8 Table 4 8 6 3 64 3 5 8 3 8,4 ±,7,5 ±,7,5 ±,7,5 ±,7,5 ±,7,5 ±,7,5 ±,7,5 ±,7,5 ±,7,5 ±,7,5 ±,7,5 ±,7 F [N] 35 35 3 5 5 3 c. 3 c. 3 c. 35 a [ ] 5 5 5 5 5 5 5 5 - - - - T A [Nm] 3 5 3 3 36 7 3 3 5 5 3

ROBA-stop -silenzio Brake Dimensioning Brake Dimensioning Brake Selection. Brake selection Key: M req. = t v = 955 x P J [kgm²] Mass moment of inertia x K M [Nm] n K [-] Safety factor ( 3 x acc. to conditions) J x n [sec] 9,55 x M v M req. [Nm] Required braking torque t 4 = t v + t [sec] M v [Nm] Delaying torque M v = M + (-)* M L [Nm] M L [Nm] Load torque on system * sign in brackets is valid if load is braked during downward. Inspection of thermic load M [Nm] Nominal torque (Technical Data pages 4 ) Q r = J x n² M n [rpm] Speed x [J/ braking] 8,4 M v P [kw] Input power The permitted friction work (switching work) Q per braking for r perm. the specified switching frequency can be taken from the frictionpower diagrams (pages 6 7). If the friction work per braking is known, the max. switching frequency can also be taken from the friction-power diagrams (pages 6 7). Please Observe! t v [s] Braking action t [s] Connection time (Tables 4 and 5, page 9) t 4 [s] Total switch-on time Q r [J/braking] Friction work present per braking Q r, [J/,] Friction work per, mm wear (Table ) Q r tot. [J] Friction work up to rotor replacement (Table ) Q r perm. [J/braking] Permitted friction work (switching work) per braking Due to operating parameters such as slipping speed, pressing or temperature the wear values can only be considered guideline values. Friction Work per, mm wear 4 8 6 3 64 3 5 8 3 8 Type 896. _. Q r, [ 6 J/,] 8 56 73 6 55 7 69 5 49 357 447 up to rotor replacement Type 896. _. Q r tot. [ 6 J] 66 84 8 9 348 465 98 76 75 45 785 35 Table Mass Moment of Inertia Rotor + hub at d max 4 8 6 3 64 3 5 8 3 8 ROBA-stop -silenzio Type 896._.3_ J R+H [ -4 kgm²],36,799,4 6,,9 3,7 58, 89, 88 389 695 Type 896._.3_ J R+H [ -4 kgm²],56,393,4,9 5,8,3 8,3 46 93,5 93 348 558 Double rotor design Type 896._.3_ J R+H [ -4 kgm²] - - - - - - - 89, 88 389 695 Design with higher braking torques Type 896.3_.3_ J R+H [ -4 kgm²] - - - - - - 58, 89, 88 389 695 Type 896.3_.3_ J R+H [ -4 kgm²] - - - - - - 8,3 46 93,5 93 348 558 ROBA -sheavestop Type 896.7_. J R+H [ -4 kgm²] - - - - - - - - 93,5 93 348 558 Type 896.8_. J R+H [ -4 kgm²] - - - - - - - - 88 389 695 Table 3 5

ROBA-stop -silenzio Friction-Power Diagrams Friction-Power Diagrams ROBA-stop -silenzio Type 896._. 5 n = 5 rpm for s 4 to 3 n = 75 rpm for s 5 to 3 n = 5 rpm for 8 Permitted switching work Q r perm. [J/braking] 5 5 8 64 3 6 3 3 8 5 8 4 Permitted friction powers at higher speeds on request. Diagram Switching frequency [/h] ROBA -sheavestop Single rotor design Type 896.7_. 5 n = 3 rpm for s 5 to 8 n = 5 rpm for s 3 to 8 Permitted switching work Q r perm. [J/braking] 5 5 8 3 8 5 6 Permitted friction powers at higher speeds on request. Diagram Switching frequency [/h]

ROBA-stop -silenzio Friction-Power Diagrams ROBA-stop -silenzio Double rotor design 5 Type 896._. n = 3 rpm for s 3 to 8 n = 5 rpm for s 3 to 8 ROBA -sheavestop Double rotor design Type 896.8_. (with nominal braking torque) Type 896.83_. (with higher braking torques) n = 3 rpm for s 5 to 8 n = 5 rpm for s 3 to 8 Permitted switching work Q r perm. [J/braking] 5 5 8 8 3 3 8 8 Type 896._. and 896.8_. Type 896.83_. 5 3 5 Permitted friction powers at higher speeds on request. Diagram 3 Switching frequency [/h] ROBA-stop -silenzio with higher braking torques 5 Type 896.3_. n = 3 rpm for s 3 to 8 n = 5 rpm for s 3 to 8 ROBA -sheavestop with higher braking torques Type 896.73_. (Single rotor design) n = 3 rpm for s 5 to 8 n = 5 rpm for s 3 to 8 Permitted switching work Q r perm. [J/braking] 5 5 8 3 8 5 3 Permitted friction powers at higher speeds on request. Diagram 4 Switching frequency [/h] 7

ROBA-stop -silenzio Further Options Further Options In addition to the standard brakes, mayr power transmission provides a multitude of further designs, which cannot be described in detail in this catalogue. Some of the most frequently requested options are: Encoder Attachment Threaded holes (Item ) in the coil carrier for the attachment of encoders. IP65 design with cover Dust-proof design with cover and cover plate Directly toothed shaft Threaded holes for the attachment of encoders Terminal box ROBA -ES-attachment Customer-specific flange plate Please contact mayr for further information. Fig. 4 IP65 design The enclosed design (IP65) is equipped with a cover (Item ). Terminal box Terminal box (Item ) for the wiring and storage of rectifiers (ROBA -switch, bridge rectifier). Fig. Fig. 5 Dust-proof design The enclosed design (IP65) is equipped with a cover (Item ) and with a cover plate (Item ). ROBA -ES-attachment Space-saving connection of a ROBA -ES shaft coupling (Item ) directly onto the hub. The flexible shaft coupling of the ROBA -ES Type series compensates for shaft misalignments and is vibration-damping. Fig. Fig. 6 Directly toothed shaft Directly toothed shaft (Item ) for larger shaft diameters and higher transmittable torques. Special flange plate We offer a range of flange plates for customer-specific solutions, such as for example the special flange plate shown in Fig. 7 (Item ) with customertailored centring (Item ). 8 Fig. 3 Fig. 7

ROBA-stop -silenzio Switching Times Switching Times The switching times are only valid for the braking torques stated in the catalogue. According to directive VDI 4, the switching times are measured at a sliding speed of m/s with reference to a mean friction radius. The brake switching times are influenced by the temperature, by the air gap between the armature disk and the coil carrier, which depends on the wear status of the linings, and by the type of quenching circuit. The values stated in the Table are mean values which refer to the nominal air gap and the nominal torque on a warm brake. Typical switching time tolerances are ± %. Please Observe: DC-side switching When measuring the DC-side switching times (t time), the inductive switch-off peaks are according to VDE 58 limited to values smaller than volts. If other quenching circuits and constructional elements are installed, this switching time t and therefore also switching time t increase. Switching Times Type 896.. 4 8 6 3 64 3 5 8 3 8 Nominal braking torque Type 896._. M [Nm] 4 8 6 3 64 3 5 8 3 8 Connection time Response delay on connection DC-side switching t [ms] 33 39 99 8 7 85 46 59 67 66 4 AC-side switching t [ms] 35 96 398 58 447 488 968 87 33 3 464 9 DC-side switching t [ms] 6 9 7 9 8 3 56 57 59 67 7 5 AC-side switching t [ms] 5 79 45 9 64 54 4 49 58 53 588 8 Separation time t [ms] 5 7 94 74 34 7 38 444 58 589 85 Table 4: Switching times Type 896.. : ROBA-stop -silenzio, Double Rotor design from 3, ROBA -sheavestop from 5 Switching Times Type 896._3_. 3 5 8 3 8 Nominal braking torque Type 896.3_. M [Nm] 3 5 8 8 3 Connection time DC-side switching t [ms] 8 6 7 74 33 5 AC-side switching t [ms] 55 63 745 848 93 Response delay DC-side switching t [ms] 3 7 3 34 44 on connection AC-side switching t [ms] 65 53 36 39 3 57 Separation time (with overexcitation) t [ms] 55 93 55 358 43 65 Table 5: Switching times Type 896. _ 3 _. : ROBA-stop -silenzio design with higher braking torques M M P ON OFF M 6 M t t t 4 t M 4 t, M t t Key: M M M 4 M 6 P t t t t t 4 = Switching torque = Nominal torque (characteristic torque) = Transmittable torque = Load torque = Input power = Connection time = Response delay on connection = Separation time = Response delay on separation = Total switch-on time + t Diagram 3: Torque-Time 9

ROBA-stop -silenzio Electrical Connection Electrical Connection and Wiring DC current is necessary for the operation of the brake. The coil voltage is indicated on the Type tag as well as on the brake body and is designed according to the DIN IEC 638 (± % tolerance). The device can be operated with AC voltage in connection with a rectifier as well as with other suitable DC voltage supplies. Dependent on the brake equipment, the connection possibilities can vary. Please follow the exact connections according to the wiring diagram. The manufacturer and the user must observe the applicable directives and standards (e. g. DIN EN 64- and DIN VDE 58). Their observance must be guaranteed and double-checked. Current path I I nom t Braking torque path M M nom Operation with overexcitation requires testing of: - the necessary overexcitation time * - as well as of the RMS coil capacity ** for a cycle frequency higher than cycle per minute. t Supply voltage requirements when operating noisedamped brakes. In order to minimise the noise development on released brakes, they may only be operated via DC voltage with low ripple content. Operation is possible with AC voltage using a bridge rectifier or another suitable DC supply. Supplies whose output voltage show a high ripple content (e.g. half-wave rectifiers, phase controlled modulators, ) are unsuitable for brake operation. At variance with this, brakes specially dimensioned for overexcitation must be operated with the ROBA -switch fast acting rectifier. Earthing Connection The brake is designed for Protection Class I. This protection covers not only the basis insulation but also the connection of all conductive parts to the PE conductor on the fixed installation. If the basis insulation fails, no contact voltage will remain. Please carry out a standardized inspection of the PE conductor connections to all contactable metal parts. Device Fuses To protect against damage from short circuits, please add suitable device fuses to the mains cable. Switching Behaviour The operational behaviour of a brake is to a large extent dependent on the switching mode used. Furthermore, the switching times are influenced by the temperature and the air gap between the armature disk and the coil carrier (dependent on the wear condition of the linings). Magnetic Field Build-up When the voltage is switched on, a magnetic field is built up in the brake coil, which attracts the armature disk to the coil carrier and releases the brake. Field Build-up with Normal Excitation If we energise the magnetic coil with nominal voltage the coil voltage does not immediately reach its nominal value. The coil inductivity causes the current to rise slowly as an exponential function. Accordingly, the build-up of the magnetic field happens more slowly and the braking torque drop (curve, above) is also delayed. * Overexcitation time t over Increased wear and therefore an enlarged air gap as well as coil heat-up lengthen the separation time t of the brake. Therefore, as overexcitation time t over, please select at least double the separation time t with nominal power on each brake size. The spring forces also influence the brake separation time t : Higher spring forces increase the separation time t and lower spring forces reduce the separation time t. Spring force (braking torque adjustment) = %: The overexcitation time t over is double the separation time t on each brake size. Spring force (braking torque adjustment) > %: The overexcitation time t over is higher than double the separation time t on each brake size. ** Coil capacity P RMS Calculations: P RMS [W] RMS coil capacity, dependent on switching frequency, overexcitation, power reduction and switch-on time duration P RMS = P over x t over + P nom x t nom P nom [W] Coil nominal capacity (Catalogue value, Type tag) P over [W] Coil capacity on overexcitation U over P over = ( U nom )² x P nom t over [s] Time of operation with power reduction t nom [s] Time of operation with coil nominal voltage t off [s] Time without voltage t tot [s] Total time (t over + t nom + t off ) U over [V] Overexcitation voltage (bridge voltage) U nom [V] Coil nominal voltage Time Diagram: P RMS P nom The coil capacity P RMS may not be larger than P nom. Otherwise, the coil may fail due to thermic overload. t on t tot t tot t off Field Build-up with Overexcitation A quicker drop in braking torque is achieved if the coil is temporarily placed under a higher voltage than the nominal voltage, as the current then increases more quickly. Once the brake is released, switch to the nominal voltage (curve, above). The relationship between overexcitation and separation time t is approximately indirectly proportional. This means that, using doubled nominal voltage (overexcitation voltage), it is possible to halve the separation time t in order to release the brake. The ROBA -switch fast acting rectifier works on this principle. U over U nom t over t nom

ROBA-stop -silenzio Electrical Connection Magnetic Field Removal AC-side Switching 3 4 5 6 7 8 S R ROBA -switch /7.. U =,45 U~ - 5V~ t:,5-sec - 3V~ R: Ω-MΩ IN S DC OUT 3 4 5 6 7 8 I max =,8A + Coil R The power circuit is interrupted before the rectifier. The magnetic field slowly reduces. This delays the rise in braking torque. When switching times are not important, please switch AC-side, as no protective measures are necessary for coil and switching contacts. F F: external fuse N L AC-side switching means low-noise switching; however, the brake engagement time is longer (c. 6 times longer than with DC-side switch-off). Use for non-critical braking times. DC-side Switching R ROBA -switch /7.. U =,45 U~ - 5V~ t:,5-sec - 3V~ R: Ω-MΩ IN S DC OUT 3 4 5 6 7 8 I max =,8A + R The power circuit is interrupted between the rectifier and the coil as well as mains-side. The magnetic field is removed very quickly, resulting in a rapid rise in braking torque. 3 4 5 6 7 8 N S F L Coil F: external fuse When switching DC-side, high voltage peaks are produced in the coil, which lead to wear on the contacts from sparks and to destruction of the insulation. DC-side switching means short brake engagement time (e.g. for EMERGENCY STOP operation). However, this produces louder switching noises. Protective Circuit When using DC-side switching, the coil must be protected by a suitable protective circuit according to VDE 58, which is integrated in mayr rectifiers. To protect the switching contact from consumption when using DC-side switching, additional protective measures may be necessary (e.g. series connection of switching contacts). The switching contacts used should have a minimum contact opening of 3 mm and should be suitable for inductive load switching. Please make sure on selection that the rated voltage and the rated operation current are sufficient. Depending on the application, the switching contact can also be protected by other protective circuits (e.g. mayr spark quencher), although this may of course then alter the switching time.

Electrical Accessories (more information: www.mayr-gleichrichter.de) Supply modules Protective circuit no overexcitation and no power reduction overexcitation (short separation time) and / or power reduction (reduction in coil capacity and temperature) variable output voltage without DC-side disconnection integrated DC-side disconnection Type 5..6 Bridge Rectifier Type 7._. Type 8.. Type 7..6 ROBA -switch ROBA -switch 4V Spark Quenching Unit Standard application, preferred for noise-damped brakes APPLICATION Allows short separation time + short connection time Reductions in switch-off voltage and wear on contacts compact design no wear on contacts Example Available: Wanted: Required: network voltage 3 VAC short separation time (overexcitation) supply module / coil nominal voltage Solution: Supply module: Type 7._. Coil nominal voltage: 4 VDC U over 7 VDC (Overexcitation voltage) Bridge rectification output voltage: U = 3 VAC x,9 = 7 VDC bridge Type 7._. ROBA -switch U nom 4 VDC (Coil nominal voltage) switch to half-wave rectification output voltage: U = 3 VAC x,45 = 4 VDC half-wave t

Bridge Rectifiers Type 5..6 Application Rectifiers are used to connect DC consumers to alternating voltage supplies, for example electromagnetic brakes and clutches (ROBA-stop, ROBA-quick, ROBATIC ), electromagnets, electrovalves, contactors, switch-on safe DC motors, etc. Function The AC input voltage (VAC) is rectified (VDC) in order to operate DC voltage units. Also, voltage peaks, which occur when switching off inductive loads and which may cause damage to insulation and contacts, are limited and the contact load reduced. Electrical Connection (Terminals) + Input voltage 3 + 4 Connection for an external switch for DC-side switching 5 + 6 Coil 7 - Free nc terminals (only for ) Dimensions (mm) A C 9 5 ØD E Order Number B / 5.. 6 Technical Data A B C ØD E 34 3 5 3,5 4,5 54 3 44 4,5 5, Accessories: Mounting bracket set for 35 mm rail acc. EN 675: Article-No. 83 Bridge rectifier Calculation output voltage VDC = VAC x,9 Type /5 /5 Max. input voltage 3 VAC 3 VAC Max. output voltage 7 VDC 7 VDC Output current at 5 C,5 A,5 A Output current at max. 85 C,7 A,7 A Max. coil capacity at 5 VAC 5 C 6 W 6 W Max. coil capacity at 5 VAC up to 85 C 77 W 77 W Max. coil capacity at 3 VAC 5 C 57 W 57 W Max. coil capacity at 3 VAC up to 85 C 35 W 35 W Max. coil capacity at 4 VAC 5 C - - Max. coil capacity at 4 VAC up to 85 C - - Max. coil capacity at 5 VAC 5 C - - Max. coil capacity at 5 VAC up to 85 C - - Max. coil capacity at 6 VAC 5 C - - Max. coil capacity at 6 VAC up to 85 C - - Peak reverse voltage 6 V 6 V Rated insulation voltage 3 V RMS 3 V RMS Pollution degree (insulation coordination) Protection fuse To be included in the input voltage line. Recommended microfuse switching capacity H The microfuse corresponds to the max. possible connection capacity. If fuses are used corresponding to the actual capacities, the permitted limit integral I²t must be observed on selection. FF 3,5A FF 3,5A Permitted limit integral l t 4 A s 4 A s Protection IP65 components, encapsulated / IP terminals Terminals Cross-section,4 -,5 mm (AWG 6-4) Ambient temperature - 5 C up to + 85 C Storage temperature - 5 C up to + 5 C Conformity markings UL, CE UL, CE Installation conditions The installation position can be user-defined. Please ensure sufficient heat dissipation and air convection! Do not install near to sources of intense heat! 3

ROBA -switch Type 7._. Application ROBA -switch fast acting rectifiers are used to connect DC consumers to alternating voltage supplies, for example electromagnetic brakes and clutches (ROBA-stop, ROBA -quick, ROBATIC ) as well as electromagnets and electrovalves etc. Fast acting rectifier ROBA -switch 7._. Consumer operation with overexcitation or power reduction Input voltage: - 5 VAC Maximum output current I RMS : 3 A at 5 VAC UL-approved Function The ROBA -switch units are used for operation at an input voltage of between and 5 VAC, dependent on size. They can switch internally from bridge rectification output voltage to half-wave rectification output voltage. The bridge rectification time can be modified from,5 to seconds by exchanging the external resistor. Electrical Connection (Terminals) Dimensions (mm) Type 7.. + Input voltage (fitted protective varistor) 3 + 4 Connection for external contact for DC-side switch-off 5 + 6 Output voltage (fitted protective varistor) 7 + 8 R ext for bridge rectifier timing adjustment 5 Ø4,5 54 9 Technical Data Input voltage see Table Output voltage see Table Protection IP65 components, IP terminals, IP R ext Terminal nom. cross-section,5 mm, (AWG -4) Ambient temperature -5 C up to +7 C Storage temperature -4 C up to +5 C 5,6 4,5 64 54 5 3 48,6 7,5 Accessories: Mounting bracket set for 35 mm rail acc. EN 675: Article-No. 89 ROBA -switch s, Table 3 Type 7.. Type 7.. Input voltage VAC ± % - 5-5 - 5-5 Output voltage VDC, U bridge 9-5 8-45 9-5 8-45 Type 7.. 54 Ø4,5 5 9 Output voltage VDC, U half-wave 45-3 9-5 45-3 9-5 Output current I RMS at 45 C, (A),,8 3,, 3 7,5 Output current I RMS at max. 7 C, (A) Comformity markings,,9,5, up to 3 V 5,6 4,5 64 54 Accessories: Mounting bracket set for 35 mm rail acc. EN 675: Article-No. 89 5 Order Number / 7.. 73,6 4 UL-approved up to 3 V up to 5 V 69

3 4 5 6 7 8 9 ON ON ROBA -switch 4V Type 8.. Application ROBA -switch 4V fast switching modules are used to operate DC consumers with overexcitation or power reduction, for example electromagnetic brakes and clutches (ROBA-stop, ROBA -quick, ROBATIC ), electromagnets, electrovalves etc. Fast acting rectifier ROBA -switch 4V 8.. Consumer operation with overexcitation or power reduction Integrated DC-side switch-off (shorter connection time t ) Input voltage: 4 VDC Max. output current I RMS : 5 A The ROBA -switch 4V with integrated DC-side switch-off is not suitable for being the only safety switch-off in applications! Function The ROBA -switch 4V units are used for an input voltage of 4 VDC. They can switch internally automatically, meaning that the output voltage switches to holding voltage from the input voltage (=overexcitation voltage). The overexcitation time can be adjusted via a DIP switch to 5 ms, 45 ms, s,,5 s and,5 s. The holding voltage can be adjusted via a further DIP switch to ¼, /3, ½ and /3 of the input voltage (equals 6 V, 8 V, V and 6 V at an input voltage of 4 V). Dimensions (mm) 54 Ø4,5 5 9 3 7,5 Apart from this, the ROBA -switch 4V has an integrated DC-side switch-off. In contrast to the usual DC-side switch-off, no further protective measures or external components are required. The DCside switch-off is activated in standard mode and causes short switching times on the electromagnetic consumer. This can, however, be deactivated by installing a bridge between terminals 7 and 8 in order to produce soft brakings and quieter switching noises. However, this substantially lengthens the switching times (c. 6 x). 5,6 64 54 4,5 5 Accessories: Mounting bracket set for 35 mm rail acc. EN 675: Article-No. 89 Electrical connection (terminals) 73,6 + 3 Input voltage, ground 4 Control input 5 7 Input voltage +4 VDC 8 + 9 Output voltage + Output voltage - 69 3 4 3 4 Technical Data Input voltage U I 4 VDC + % / - % SELV/PELV Output voltage U over Input voltage U I Output voltage U hold ¼, /3, ½, /3 x U I ± % Output current I RMS at 45 C 5, A Output current I RMS at max 7 C,5 A Protection IP Terminal nominal cross-section,5 mm² (AWG -4) Ambient temperature -5 C up to +7 C Storage temperature -4 C up to +5 C Order number / 8.. 5

Spark Quenching Unit Type 7..6 Application Reduces spark production on the switching contacts occurring during DC-side switching-off of inductive loads. Voltage limitation according to VDE 58-7, Item 4.6. Reduction of EMC-disturbance by voltage rise limitation, suppression of switching sparks. Reduction of brake engagement times by a factor of -4 compared to free-wheeling diodes. Function The spark quenching unit will absorb voltage peaks resulting from inductive load switching, which can cause damage to insulation and contacts. It limits these to 7 V and reduces the contact load. Switching products with a contact opening distance of > 3 mm are suitable for this purpose. Electrical Connection (Terminals) Dimensions (mm) (+) Input voltage ( ) Input voltage 3 ( ) Coil 4 (+) Coil 5 Free nc terminal 6 Free nc terminal Ø3,5 34 5 4,5 9 5 Technical Data 3 Input voltage max. 3 VDC, max. 65 V peak (rectified voltage 4 VAC, 5/6 Hz) Switch-off energy max. 9 J/ ms Power dissipation max., Watt Max. voltage nc terminals 5 V Protection IP65 / IP terminals Ambient temperature -5 C up to +85 C Storage temperature -5 C up to +5 C Max. conductor connection diameter,5 mm / AWG 6- Max. terminal tightening torque,5 Nm Accessories Mounting bracket set for 35 mm rail acc. EN 675: Article-No. 83 Order Number / 7.. 6 6

ROBA-stop -silenzio Guidelines Guidelines on the Declaration of Conformity: A conformity evaluation has been carried out for the product (electromagnetic safety brake) according to the EC Low Voltage Directive 6/95/EC. The conformity evaluation is set out in writing in a separate document and can be requested if required. Guidelines on the EMC Directive (4/8/EC): The product cannot be operated independently according to the EMC Directive. Due to their passive state, brakes are also non-critical equipment according to the EMC. Only after integration of the product into an overall system can this be evaluated in terms of the EMC. For electronic equipment, the evaluation has been verified for the individual product in laboratory conditions but not in the overall system. Guidelines on the Machinery Directive (6/4/EC): The product is a component for installation into machines according to the Machinery Directive 6/4/EC. The brakes can fulfil the specifications for safety-related applications in coordination with other elements. The type and scope of the required measures result from the machine risk analysis. The brake then becomes a machine component and the machine manufacturer assesses the conformity of the safety unit to the directive. It is forbidden to put the product into initial operation until it has been ensured that the machine accords with the stipulations in the directive. Guidelines on the ATEX Directive (6/4/EC): Without a conformity evaluation, this product is not suitable for use in areas where there is a high danger of explosion. In order to use this product in areas where there is a danger of explosion, classification and marking according to the directive 94/9/EC must be carried out. Safety Guidelines Brakes may generate, among other things, the following risks: Contact with voltage-carrying components Contact with hot surfaces Hand injuries Danger of seizure Magnetic fields During the required risk assessment when designing the machine or system, the dangers involved must be evaluated and removed by taking appropriate protective measures. To prevent injury or damage, only professionals and specialists should work on the devices. They must be familiar with the dimensioning, transport, installation, initial operation, maintenance and disposal according to the relevant standards and regulations. Application Conditions r r r r r r The catalogue values are guideline values which have been determined in test facilities. It may be necessary to carry out your own tests for the intended application. When dimensioning the brakes, please remember that installation situations, braking torque fluctuations, permitted friction work, run-in behaviour and wear as well as general ambient conditions can all affect the given values. These factors should therefore be carefully assessed, and alignments made accordingly. Mounting dimensions and connecting dimensions must be adjusted according to the size of the brake at the place of installation. The magnetic coils are designed for a relative duty cycle of %, if no other values are stated. The braking torque is dependent on the present run-in condition of the brakes The brakes are only designed for dry running. The torque is lost if the friction surfaces come into contact with oil, grease, water or similar substances, such as other foreign substances. Manufacturer-side corrosion protection of the metallic surfaces. The rotors may rust up and block in corrosive ambient conditions and/or after long periods of storage. Ambient Temperature C up to + 4 C Earthing Connection The brake is designed for Protection Class I. This protection covers not only the basic insulation, but also the connection of all conductive parts to the PE conductor on the fixed installation. If the basic insulation fails, no contact voltage will remain. Please carry out a standardized inspection of the PE conductor connections to all contactable metal parts! Protection (mecanical) IP: Protected against large body surfaces and against large foreign bodies > 5 mm diameter. Not waterproof. (electrical) IP54: Dust-proof and protected against contact as well as against splashing water from all directions. Appointed Use mayr brakes have been developed, manufactured and tested in compliance with the VDE 58 standard, in accordance with the EU Low Voltage Directive. During installation, operation and maintenance of the product, the standard requirements must be observed. mayr brakes are for use in machines and systems and must only be used in the situations for which they are ordered and confirmed. Using them for any other purpose is not allowed! Guidelines for Electromagnetic Compatibility (EMC) In accordance with the EMC Directives 4/8/EC, the individual components produce no emissions. However, functional components e.g. mains-side energisation of the brakes with rectifiers, phase demodulators, ROBA -switch devices or similar controls can produce disturbance which lies above the allowed limit values. For this reason it is important to read the Installation and Operational Instructions very carefully and to keep to the EMC Directives. Regulations, Standards and Directives Used VDE 58 Electromagnetic devices and components, general directives 6/95/EC Low voltage directive 95/6/EC Elevator directive EN 8- Safety regulations for the construction and installation of elevators and small goods elevators BGV C (previously VGB 7) Safety regulations for theatre stage technical systems CSA C. No. 4- Industrial Control Equipment UL 58 (Edition 7) Industrial Control Equipment Please Observe the Following Standards: EN ISO - and Machine safety EN ISO 4- Risk assessment EN 6-6-4 Noise emission EN 6 Interference resistance (for elevators, escalators and moving walkways) EN 64- Electrical machine equipment Liability The information, guidelines and technical data in these documents were up to date at the time of printing. Demands on previously delivered brakes are not valid. Liability for damage and operational malfunction will not be taken when - the Installation and Operational Instructions are ignored or neglected. - the brakes are used inappropriately. - the brakes are modified. - the brakes are worked on unprofessionally. - the brakes are handled or operated incorrectly. Guarantee The guarantee conditions correspond with the Chr. Mayr GmbH + Co. KG sales and delivery conditions. Mistakes or deficiencies are to be reported to mayr at once! 7