Section 4 - Plasma cutting General information and choice criteria 909-0 The new range of plasma cutting equipment developed by SAF-FRO heralds a technological revolution in the field of compressed air plasma cutting for manual applications. Thanks to its user-comfort, speed and ease of use, these machines provide outstanding levels of industrial performance. SAF-FRO and plasma cutting: tradition and passion This range of portable, single and three phase plasma cutters have been designed to meet the needs of all industrial user applications.they are capable of high-quality cutting on all conductive metals in thicknesses of up to 50 mm. Every installation consists of a power source and a patented cutting torch, designed to offer excellent user comfort and optimum outputs. Drag cutting The direct contact between the cutting nozzle and the workpiece provides several benefits in comparison with the distance cutting method. This particular position allows most of the fume, spatter and arc radiation to be kept under the metal sheet thus protecting the operator. The result of a drag cut is very clean and the resulting kerf is a much narrower, superior precision quality cut. The drag cutting process is ideal up to mm thickness in all applications where accuracy is important. Plasma gouging The plasma gouging process is performed with a standard plasma cutting torch changing only the nozzle, skirt and skate. Using the same principle of plasma cutting it allows metal to be removed in an efficient, precise and clean way. The benefits of the SAF-FRO gouging process are: reduced noise and fume compared with other thermal gouging methods, high metal removal rate (up to 2 kg / hour) with superior precision, reduced risk of carbon contamination compared with the arc gouging process, possibility to gouge ferrous and non-ferrous metals. 2007-4 Distance cutting Distance cutting makes full use of the generator power, thus increasing the depth of cut.it is also suitable for precision work due to the excellent view of the cutting arc. Arc Plasma advantages Cutting of all metallic material conducting electricity Easy to use, it gives professionnal results from the first cut Faster than others cutting processes More accurate results. 5
2007-4 200-090 200-25 200-29 2007-279 2009-00 200-254 Comparison table Built-in compressor Numerical display Plasma gouging Automatic option Quality cut at 40 C Weight PRESTOJET K mm 0 A at 25% kg PRESTOJET mm 0 A at 5% kg PRESTOJET 2 20 mm 5 A at 50% 25 kg PRESTOJET 4 40 mm 20 A at 0% 5 kg PLASMAJET 2C 25 mm 0 A at 40% 0 kg PLASMAJET 4C 5 mm 20 A at 50% 25 kg NERTAJET 50 50 mm 50 A at 00% 20 kg 59
Portable equipment PRESTOJET K - Torch CPT 00 The portable solution with built-in compressor for manual plasma cutting. Severance cut: 0 mm Quality cut: mm PRESTOJET K - Torch CPT 00 Built-in compressor mm quality cut, 0 mm severance cut. Light and portable ( kg). Input current < 2 A, can be used with a domestic plug. Digital display of parameters, friendly and easy interface. Built-in compressor: just plug and cut. Delivered ready to use. Cuts without earth clamp up to mm. Can be used up to 5 m with x 2.5mm² & up to 0 m with x 4 mm² on primary cable. PRESTOJET K 20 V 50-0 Hz - single phase Primary consumption (I max) 4 A Air pressure and flowrate Built-in compressor 0 min. cycle (at 40 C) 0 A at 25% 20 A at 0% 0 x 50 x 0 mm kg Protection class IP 2 PRESTOJET K 200-09 Installation ready to use including: PRESTOJET K, Primary cable m with Schuko plug, torch CPT 00 4 m long, earth cable with a clamp, set of wear parts W00027550 cutting compass W0000252 UNIVERSEL T0 gloves W0000047 Spectacles classic shade 5 W0000055 LCD mask EUROLUX Advance 4500 W0007245 Wear parts box CPT 00 W0002770 2009-00 Air-cooled 4 m torch CPT 00 W000275097 W0002740 Wear parts for drag cutting: Electrode FL W000274224 2 Diffuser W0002742 Drag cutting Angle cutting Nozzle FL 0.5 ( to mm - 20 A) W00027499 Nozzle FL 0. ( to 0 mm - 0 A) W00027425 4 Skirt TN W00027422 20-27 2 2 7 5 Skirt TI W000274225 Wear parts for angle cutting: Electrode long W0002729 7 Nozzle long Ø 0. ( to mm - 0 A) W000272 Wrench W0002742 4 5 20-00 0
Portable equipment PRESTOJET - Torch CPT 00 The high-tech portable solution for manual plasma cutting. Severance cut: 0 mm Quality cut: mm PRESTOJET - Torch CPT 00 Minimum weight, kg, for a high performance, mm quality cut, 0 mm severance cut. Great savings due to low current and air consumption. Reduction of operating cost. Reliable and strong: PRESTO "heavy industrial" design. Microprocessor control technology to improve the cutting quality. Digital display for easy, precise and repeatable regulation. Input current < 2 A, can be used with a domestic plug. Cuts without earth clamp up to mm. Can be used up to 5 m with x 2.5 mm 2 & up to 0 m with x 4 mm² on primary cable. PRESTOJET 20 V 50-0 Hz - single phase Primary consumption (I max) 4 A Air pressure and flowrate - 0 min. cycle (at 40 C) 0 A at 5% 25 A at 0% 20 A at 00% 0 x 50 x 0 mm kg Protection class IP 2 PRESTOJET 200-2 Installation ready to use including: PRESTOJET, Primary cable m with Schuko plug, torch CPT 00 4 m long, earth cable with a clamp, set of wear parts W00027720 cutting compass W0000252 UNIVERSEL T0 gloves W0000047 Spectacles classic shade 5 W0000055 LCD mask EUROLUX Advance 4500 W0007245 Wear parts box CPT 00 W0002770 2009-00 Air-cooled 4 m torch CPT 00 W000275097 W0002740 Wear parts for drag cutting: Electrode FL W000274224 2 Diffuser W0002742 Drag cutting Angle cutting Nozzle FL 0.5 ( to mm - 20 A) W00027499 Nozzle FL 0. ( to 0 mm - 0 A) W00027425 4 Skirt TN W00027422 20-27 2 2 7 5 Skirt TI W000274225 Wear parts for angle cutting: Electrode long W0002729 7 Nozzle long Ø 0. ( to mm - 0 A) W000272 Wrench W0002742 4 5 20-00
Portable equipment PRESTOJET 2 - Torch JET CP 2.5 Quality and reliabilty. Severance cut: 25 mm Quality cut: 20 mm 20-009 PRESTOJET 2 - Torch JET CP 2.5 Unequalled quality cut on 20 mm thickness. Easy to use and powerful. Digital parameter display. cutting modes: cutting - grid - gouging. Generator compatible. Automatic restart. Arc striking without HF. Autolink system (207-440 V three-phase). Automatic setting of power supply. PRESTOJET 2 20 / 400 V Autolink 50-0 Hz ±0% three phase Primary consumption (I max) 20.9-20. A Air pressure and flowrate 5.5 bars - 0 l/min. 0 min. cycle (at 40 C) 5 A at 50% 50 A at 00% 4 x 25 x 0 mm 25 kg Protection class IP 2 PRESTOJET 2 2009-00 Installation ready to use including: PRESTOJET 2, Primary cable m, torch JET CP 2.5-5 m long, earth cable with a clamp, set of wear parts W00027270 cutting compass W0000252 UNIVERSEL T0 gloves LCD mask EUROLUX Advance 4500 Wear parts box JET CP 2.5 W0000047 W0007245 W0002774 Air cooled torch JET CP 2.5-5 m Air cooled torch JET CP 2.5-2 m Wear parts for drag cutting ( to mm) W000029 W0000240 W0002529 Electrode FL W00002575 200-0R2 2 Nozzle L 0.5 ( to mm - 20 A) Nozzle L 0. ( to 5 mm - 0 A) Nozzle L.0 ( to mm - 40 A) Nozzle L.2 ( to mm - 50 A) W000022 W0000259 W0000257 W000025 Skirt TN W000020 Drag cutting Distance cutting Gouging Wear parts for distance cutting ( to 5 mm) Electrode FL W00002575 5 200-04 2 Nozzle L.0 ( to 0 mm - 0 A) Nozzle L.2 ( to 5 mm - 50 A) W0000257 W000025 4 Skirt TI W00027005 2 9 200-20 Wear parts for distance cutting to 20 mm) 5 Electrode C W0000257 Nozzle C.0 ( to 0 mm - 0 A) Nozzle C.2 ( to 20 mm - 5 A) W0000257 W00002572 2004-220 4 2007-97 Skirt TN W000020 4 Skirt TI W00027005 7 Skate W0000209 Wear parts for gouging Electrode L W00002574 2 200-09 2007-99 7 0 2007-99 9 Nozzle G 2.0 W0000270 Skirt TN W000020 0 Skate for gouging W0000272 Wrench W0000257
Portable equipment PRESTOJET 4 - Torch JET CP 4.5 Quality and reliabilty. Severance cut: 45 mm Quality cut: 40 mm 20-00 PRESTOJET 4 - Torch JET CP 4.5 Superior quality cut up to 5 mm. Compact design. Gouging position. Automatic re-start. Automatic version. Digital display and control of the parameters. cutting modes: cutting - grid - gouging. Primary consumption (I max) Air pressure and flowrate 0 min. cycle (at 40 C) PRESTOJET 4 400 V 50/0 Hz ±5% three phase 40. A 5.5 bars - 0 l/min. 20 A at 0% 00 A at 00% 720 x 25 x 0 mm 5 kg Protection class IP 2 PRESTOJET 4 2007-5 Installation ready to use including: PRESTOJET 4, Primary cable m, torch JET CP 4.5 - m long, earth cable with a clamp, set of wear parts W0002249 cutting compass W0000252 Trolley UNIVERSEL T0 gloves LCD mask EUROLUX Advance 4500 Wear parts box JET CP 4.5 W0002559 W0000047 W0007245 W0002775 Air cooled torch JET CP 4.5 - m W000024 Air cooled torch JET CP 4.5-5 m W0000242 W000254 Straight torch OCP 00 S - 0 m W0002725 Wear parts for drag cutting ( to mm) Drag cutting Distance cutting Gouging ret Electrode FL W00002575 2 Nozzle L 0.5 ( to mm - 20 A) Nozzle L 0. ( to 4 mm - 0 A) Nozzle L.0 ( to mm - 40 A) Nozzle L.2 ( to mm - 0 A) W000022 W0000259 W0000257 W000025 Skirt for drag cutting W00002 200-0 2 4 5 0 200-20 200-04 Wear parts for distance cutting ( to 40 mm) 4 Electrode C W0000257 5 Nozzle C.0 ( to 0 mm - 40 A) Nozzle C.2 ( to 5 mm - 0 A) Nozzle C.4 ( to 25 mm - 5 A) Nozzle C. ( to 40 mm - 20 A) W0000257 W00002572 W00002524 W0000257 Skirt for distance cutting W000027 7 Skate for distance cutting W00002 Skirt with crenels W000270 7 2 2007-99 9 Conical skirt (beveling skirt) W0002747 Wear parts for gouging 0 Electrode L W00002574 Nozzle G 2.2 W000027 2009-24 2007-99 2 Skirt for gouging W0000255 Skate for gouging W000027 200-09 4 9 200-0 4 Wrench W0000257 PRESTOJET 4 auto - Torch OCP00-5 m W0002799
Equipment for workshop applications PLASMAJET 2C - Torch JET CP 4.0 Central Quality work with high accuracy. Severance cut: 0 mm Quality cut: 25 mm PLASMAJET 2C - Torch JET CP 4.0 Central Powerfull: 0 A with 40% at 40 C duty cycle. steps to simplify the selection of the desired current according to the thickness to be cut. Maximum quality and safety with the patented torch. Drag cutting up to mm for maximum quality. Delivered ready to use. IP 2 for use on open sites. 4 wheels and a strong design for intensive industrial use. Central connector for easy connection. Primary consumption (I max) Air pressure and flowrate 0 min. cycle (at 40 C) PLASMAJET 2C 220 V / 20 V / 0 V / 400 V (/- 0%) 50/0 Hz three phase 49 / 47 A 2,5 / 27 A 5 bars - 0 l/min. 0 A at 40% 50 A at 0% 0 A at 00% 500 x 55 x 755 mm 0 kg Protection class IP 2 200-25 Installation ready to use including: PLASMAJET 2C, Primary cable m, torch JET CP 4.0 Central m long, earth cable with a clamp, set of wear parts. PLASMAJET 2C W00027595 20-00 cutting compass W0000252 UNIVERSEL T0 gloves LCD mask EUROLUX Advance 4500 Wear parts box JET CP 4.0 W0000047 W0007245 W0002775 Air cooled torch JET CP 4.0 Central - m W00027454 Air cooled torch JET CP 4.0 Central - 5 m W00027455 ret W000254 Wear parts for drag cutting ( to 0 mm) Electrode FL W00002575 200-09 200-0 Drag cutting Distance cutting 4 2 5 7 0 9 200-0 2009-24 2 Nozzle L 0.5 ( to 5 mm - 25 A) Nozzle L 0. ( to mm - 5 A) Nozzle L.0 (5 to mm - 40 A) Nozzle L.2 ( to 0 mm - 50 A) W000022 W0000259 W0000257 W000025 Skirt for drag cutting W00002 Wear parts for distance cutting ( to 25 mm ) 4 Electrode C W0000257 5 Nozzle C.0 ( to 0 mm - 5 A) Nozzle C.2 ( to 5 mm - 50 A) Nozzle C.4 (5 to 25 mm - 5 A) W0000257 W00002572 W00002524 Skirt for distance cutting W000027 7 Skate for distance cutting W00002 Skirt with crenels W000270 9 Conical skirt (beveling skirt) W0002747 0 Wrench W0000257 4
Equipment for workshop applications PLASMAJET 4C - Torch JET CP 4.0 Central Quality work with high accuracy. Severance cut: 40 mm Quality cut: 5 mm PLASMAJET 4C - Torch JET CP 4.0 Central High cutting capacity: 40 mm with 20 A. High duty cycle: 50% at 40 C. 4 steps for current setting according to the thickness to be cut. IP 2 for workshop and on-site applications. High quality cut with drag cutting nozzles. Delivered ready to use with m torch, air hose, primary cable, earth cable, starting set of wear parts. Central connector for easy connection. Primary consumption (I max) Air pressure and flowrate 0 min. cycle (at 40 C) PLASMAJET 4C 220 V / 20 V / 0 V / 400 V (/- 0%) 50/0 Hz three phase 74 / 7 A 42 / 40 A 5.5 bars - 220 l/min. 20 A at 50% 5 A at 75% 50 A at 00% 500 x 55 x 755 mm 25 kg Protection class IP 2 PLASMAJET 4C 20-00 200-254 Installation ready to use including: PLASMAJET 4C Primary cable m, torch JET CP 4.0 Central m long, earth cable with a clamp, set of wear parts. W0002759 cutting compass W0000252 UNIVERSEL T0 gloves LCD mask EUROLUX Advance 4500 Wear parts box JET CP 4.0 W0000047 W0007245 W0002775 Air cooled torch JET CP 4.0 Central - m W00027454 Air cooled torch JET CP 4.0 Central - 5 m W00027455 ret W000254 Wear parts for drag cutting ( to 0 mm) Electrode FL W00002575 200-09 200-0 Drag cutting Distance cutting 4 2 5 7 0 9 200-0 2009-24 2 Nozzle L 0.5 ( to 5 mm - 25 A) Nozzle L 0. ( to mm - 5 A) Nozzle L.0 (5 to mm - 40 A) Nozzle L.2 ( to 0 mm - 50 A) W000022 W0000259 W0000257 W000025 Skirt for drag cutting W00002 Wear parts for distance cutting ( to 40 mm ) 4 Electrode C W0000257 5 Nozzle C.0 ( to 0 mm - 5 A) Nozzle C.2 ( to 5 mm - 50 A) Nozzle C.4 (5 to 25 mm - 5 A) Nozzle C. ( to 5 mm - 20 A) W0000257 W00002572 W00002524 W000029 Skirt for distance cutting W000027 7 Skate for distance cutting W00002 Skirt with crenels W000270 9 Conical skirt (beveling skirt) W0002747 0 Wrench W0000257 5
Equipment for workshop applications NERTAJET 50 - Torch Z 5.0 Quality work with high accuracy. Quality cut: 50 mm NERTAJET 50 - Torch Z 5.0 Three-phase multivoltage. Heavy duty applications. 00% duty cycle. Cuts stainless steels and aluminium alloys with Ar/H2 up to 50 mm thick. Plasma gouging. Can also be used with assistance gas for improved quality cutting of large thicknesses. Manual and automatic applications. NERTAJET 50 220 V / 400 V / 45 V / 440 V (/- 0%) 50/0 Hz three phase Primary consumption (I max) 09 A (20 V) 0 A (45 V) Air pressure and flowrate bars - 70 l/min. 0 min. cycle (at 40 C) 50 A at 00% 70 x 70 x 200 mm 20 kg Protection class IP 2 NERTAJET 50 NERTAJET 50 W00005077 Installation ready to use: Installation pack air: NERTAJET 50 with m long torch W0000507 2007-20 Installation pack Ar/H 2 - N 2: NERTAJET 50 with m long torch W00005079 cutting compass W0000252 UNIVERSEL T0 gloves W0000047 LCD mask EUROLUX Advance 4500 W0007245 Wear parts box Air W0000254 Wear parts box Ar/H 2 - N 2 W0000255 0 200-09 Water cooled torch Z 5.0 - m W0000250 Water cooled torch Z 5.0-5 m W000025 W000025 Wear parts for distance cutting Immersion tube W00024 2 Electrode Air W000250 Electrode N 2 W0002504 4 Electrode Ar / H 2 W0002505 2 4 40 A.0 W0002507 0 A.2 W0002509 5 Nozzle Air, N 2, AR/H 2 00 A. W00025072 50 A. W0002507 Skirt P flat W000025 5 7 Skate W00002577 Wear parts for gouging Immersion tube W00024 2 Electrode Air W000250 7 Distance cutting Gouging 9 200-04 Electrode N 2 W0002504 4 Electrode Ar / H 2 W0002505 Nozzle for gouging W0000255 9 Skirt C conical W0000257 0 Wrench for electrode W000242
Accessories Cutting compas can be used with all torches CPT, JET CP and Z, Ø maxi 400 mm Plasma trolley for PRESTOJET 4 For easy transportation and storage of accessories. W0000252 W0002559 Includes adaptor rings to fit all torch models. 2007-92 Adaptor kit for central connection torch PLASMAJET 2 W000279 PLASMAJET 4 W0002740 To adapt central connection torch on the old PLASMAJET 2 & 4. 2007-97 20-99 20-42 On site version. W00072274 200-09 20-455 2007-9 7
Wear parts SAXOJET JET CP 0.5 SAXOJET CPT 00 PRESTOJET JET CP.0 PRESTOJET K CPT 00 PRESTOJET CPT 00 PRESTOJET 2 JET CP 2.5 PRESTOJET 4 JET CP 4.5 PLASMAJET 2 JET CP.0 PLASMAJET 2C JET CP 4.0 C PLASMAJET 4 JET CP 4.0 PLASMAJET 4C JET CP 4.0 C Cat. nr Designation W000274224 Electrode FL - CPT 00 W0002742 Diffuser - CPT 00 W00002575 Electrode FL W0000257 Electrode C W00002574 Electrode L W00027499 Nozzle FL 0.5 - CPT 00 W00027425 Nozzle FL 0. - CPT 00 W000022 Nozzle FL 0.5 W0000259 Nozzle FL 0. W000257 Nozzle L.0 W00025 Nozzle L.2 W0000257 Nozzle C.0 W00002572 Nozzle C.2 W00002524 Nozzle C.4 W0000257 Nozzle C. W000029 Nozzle C. W0000270 W000027 Nozzle G 2.0 - JET CP 2.5-4.5 Nozzle G 2.2 - JET CP 4.5 W00027422 Skirt TN CPT 00 W000274225 Skirt Ti CPT 00 W000020 Skirt TN W00027005 Skirt TI W00002 W000027 W000270 W0002747 W0000255 W0000209 W00002 W0000272 W000027 Skirt drag cutting - JET CP 4.0-4.5 Skirt distance cutting - JET CP 4.0-4.5 Skirt with crenels - JET CP 4.0-4.5 Skirt conical for bevelling - JET CP 4.0-4.5 Skirt for gouging - JET CP 4.5 Skate for distance cutting JUPE TN Skate for distance cutting - JET CP 4.0-4.5 Skate for gouging - JET CP 2.5 Skate for gouging - JET CP 4.5 W0002742 Wrench CPT 00 W0000257 Wrench
Torch JET CP Torch JET CP 0.5 -.0-2.5 -.0 Wear parts for drag cutting 200-0 2 Wear parts for distance cutting 2007-97 2 4 Electrode FL W00002575 2 Nozzle FL 0.5 W000022 2 Nozzle FL 0. W0000259 2 Nozzle L.0 W0000257 2 Nozzle L.2 W000025 Skirt TN W000020 Wear parts for distance cutting 5 7 Electrode FL W00002575 2 Nozzle FL 0.5 W000022 2 Nozzle FL 0. W0000259 2 Nozzle L.0 W0000257 2 Nozzle L.2 W000025 4 Skirt TI W00027005 Wear parts for gouging (only CP 2.5) 2004-220 2007-97 2007-99 9 0 5 Electrode C W0000257 Nozzle C.0 W0000257 Nozzle C.2 W00002572 Nozzle C.4 W00002524 Skirt TN W000020 7 Skate W0000209 200-04 200-20 2007-97 Electrode L W00002574 9 Nozzle G 2.0 W0000270 Skirt TN W000020 0 Gouging skate W0000272 Torch JET CP 4.0-4.0 central and 4.5 Wear parts for drag cutting 2 200-0 2007-99 Electrode FL W00002575 2 Nozzle FL 0.5 W000022 2 Nozzle FL 0. W0000259 2 Nozzle L.0 W0000257 2 Nozzle L.2 W000025 Skirt for drag cutting W00002 Wear parts for distance cutting 5 2 4 2009-24 5 200-0 Wear parts for gouging (only CP 4.5) 4 5 7 200-04 200-20 2007-99 2007-99 4 Electrode L W00002574 5 Nozzle G 2.2 W000027 Skirt for gouging W0000255 7 Skate for gouging W000027 5 Electrode C W0000257 Nozzle C.0 W0000257 Nozzle C.2 W00002572 Nozzle C.4 W00002524 Nozzle C. W0000257 Nozzle C. W000029 2 Skirt for distance cutting W000027 Skate for distance cutting W00002 4 Skirt with crenels W000270 5 Beveling skirt W0002747 9
Wear parts for previous range SAF-FRO torches Wear parts for Z 2.0 torch Immersion tube W00002 2 Electrode L W00002574 Electrode FL W00002575 Drag cutting Distance cutting 200-09 4 Electrode C W0000257 5 Nozzle L.0 W0000257 2 4 5 Nozzle L.2 W000025 5 Nozzle XXL.4 W00002 Nozzle YL.2 W00002570 5 7 7 Nozzle FL 0. W0000259 Nozzle C.0 W0000257 Nozzle C.2 W00002572 9 0 9 Jupe TN W000020 0 Skirt TI W00027005 Skate W0000209 2 Wrench W0000257 2 Wear parts for CP 25R Torch Elbow W0004244 2 Harness W000424 Electrode holder W0000254 2 4 Immersion tube W00002554 5 Electrode W00002545 4 Blue cartridge for thickness mm W0000207 Yellow cartridge for thickness up to 7 mm W000020 5 7 7 Wrench W0000257 Torch CP 25 R m long W00002547 Wear parts for torches CP 40 R or CP 00 R W0004224 2 Immersion tube W00002554 Electrode Zr. W00002545 Electrode Hf. W0000257 4 Electrode long W00002574 5 Nozzle Ø.0 W0000257 2 9 0 5 Nozzle Ø.2 W00002572 5 Nozzle Ø. W0000257 Nozzle long. Ø 0. W00002 4 Nozzle long. Ø.2 W000024 7 Wrench W0000257 5 Guide skate W0000209 9 Skirt TN (to better see the arc) W000020 0 Skirt TI 40 (air cushion) W00002552 Skirt TI 00 (heavy duty works) W00002557 2 Gouging kit W0000254 7 Gouging kit Nozzle x 5 Skate x 5 2 Torch CP 40 R m long W00002544 Torch CP 40 R 5 m long W00002549 Torch CP 00 R m long W0000255 Torch CP 00 R 5 m long W0000255 70