CORPORATE BROCHURE S H A D E S ELECTRICAL DB MANUFATURING
S H D E S ELECTRICAL DB MANUFACTURING L.L.C. www.shadesdb.com
I N T R O D U C T I O N Welcome to SHADES, this portfolio has been designed to give you an overview of the activities carried out by our company, our goals of achievement for the current year and our future plans for expansion in the industry. We thank you for providing a few minutes of your valuable time. SHADES has been providing high quality services since its interception in 2003 and has definitely come a long way with continuous support from its loyal customers who have trusted our name in delivering top quality products and services with international standards and individual client requirements. Our services include designing and assembling control panels and power panels along with motor rewinding works and maintenance jobs as per local standards from SEWA & DEWA. Kindly go through the portfolio to see our scope of supply in the market and some projects undertaken by us and why we are the best in the industry. Best Regards Management
P R O D U C T S The primary focus of Shades is to provide an excellent service to our customers. Offering a complete product portfolio and a wide scope of services supply, our excellence is based on a tradition of expertise, coupled with the latest state of the art technology to meet the stringent customer specifications of today. Shades specialize in providing services for the electrical and marine industrial sector. Our panels are designed, manufactured & delivered according to individual client requirements which make us one of the few companies that can truly offer bespoke solutions. With the expertise to refurbish, retrofit and upgrade our own equipments for maximum life expectancy, Shades has to offer solutions to utilities and partners throughout the world. With partners and clients operating overseas and around the world, benefiting from our manufacturing facility in Dubai, Shades Electricals is truly an international company. Low Voltage Distribution (LV) Main Distribution Boards (MDB) Sub Main Distribution (SMDB) Bus Bar Coupler Panel Generator Auto Synchronization Metering Panels, Feeder Filler AHU, Fire Alarm Panels Capacitor Banks Normal Distribution Panels Row Type Distribution Master Control Panel PLC Logic Panels DOL Starter Star Delta Starter Panel Machine Room Control Panel Water Tight Control Panel Motor Control Centers (MCC) Indication Control Panels Lighting Control Panels Boiler Control Panels Automatic Transfer Switch (AMF) Auto Mains Failure Panels (AMF) Central Control Stations Navigation Bridge Console Panels Motor Rewinding Works Maintenance Works Breakdown/Shutdown Maint.
MAIN DISTRIBUTION BOARDS SHADES considers itself as the best distribution boards manufacturer on the grounds on its expertise in the field. A MDB is comprised of a free standing enclosure, a bus bar system, MCCB s, metering and support equipments and required current transformers. Panels are assembled in a systematic manner such as incomer section and outgoing section. The MDB is designed to have a continuous current rating and enough short circuit rating and are designed to accept bottom entry of cables accessible from the front. Frame works and panels are treated with epoxy, epoxy-polyester paint or with a surface treatment. They are well designed for the use in the electrical application for any industrial and commercial buildings. SPECIFICATIONS Rated Voltage : Ue - 690V Rated Current : ACB s up to 6300A TP/4P MCCB s up to 1600A TP/4P Short Time Withstand : 5.4kA to 100kA IP Rating : IP44 to IP66 Design Standard : IEC Bus Bar Standards : HCHD Copper Tin Plated Enclosures : Form II or Form IV
FINAL DISTRIBUTION BOARDS These distribution boards are designed to have a continuous current rating and a required short circuit rating. Generally are MCB type DB with pre fabricated fully shrouded bus bar assembly. The enclosures are of a folded and bolted construction fabricated out of 1mm to 2mm galvanized / electro-galvanized sheets with hinged doors and pull on metallic latch locks providing access to the operational knobs of the circuit breaker. Closed knock out type opening will be provided at top, bottom and the sides for cable glands and conduits as per placement and requirements. The DB has a front opening easing access to all components and cable terminals which also helps to provide a natural ventilation system regulating internal temperatures based on actual capacities of components. Bolts and nuts used for bus bar connections are of suitable materials, size and grade and are chemically treated to avoid rust formation. SPECIFICATIONS Rated Voltage : Ue - 660V IP Rating : IP44 to IP66 Design Standard : IEC Incoming Devices : MCCB, ELCB or Isolator Outgoing Devices : TP or SP, MCCB s Enclosures : Form II or Form IV
LOW VOLTAGE PANELS Shades designs and manufactures low voltage panel for industrial and residential power distribution systems and are easy to assemble, maintain and expand in future. Power connections can be accessed from the rear as well as the front according to site location and can be manufactured in the below mentioned ratings. Company has achieved skills of high expertise in manufacturing low tension panels. Excellent quality is our motto. Our reputation and trust in the market proves our responsibility towards our work. We have undertaken various projects in the country as well as overseas for which we are able to arrange support and delivery according to the client s feasibility. Significant importance is paid to client satisfaction. SPECIFICATIONS Rated Voltage : 120V, 220V, 380V, 415V, 690V & 1000V Rated Current : 1A up to 6300A Rated Short Time Withstand Current : Max. 120kA/1sec IP Rating : IP44 to IP66 Design Standard : IEC Enclosures : Form II or Form IV (Powder Coated Metal Sheet or GRP Enclosures)
AUTOMATIC CAPACITOR BANKS Automatic Capacitor Banks are used to improve the power factor, reducing transformer loads and power factor penalties. The design is very compact and modular with future expansion provisions in the field. Shades has designed Capacitor Banks for the industrial and commercial power systems requiring a single point source of power factor correction at low voltage. Capacitor Banks are built with automatically controlled power factor regulation and the system topology allows for direct conversion into harmonic filters if ever a need arises. The enclosure body houses the capacitor banks suitably supported to meet the strength and rigidity requirements of international standards and is also equipped with stainless steel hinges provided with a lock that guarantees that the doors are completely shut. SPECIFICATIONS Normal Rating : 700 kvar, 415v, 50Hz Incoming Devices : Upto 1600A TP MCCB Protection Device: HRC Fuses upto 100kA rupturing capacity Capacitor Switch Device : TP Contactors Capacitors : Dry Type with anti-explosion and self-healing features PF Controller : Microprocessor based, fully automatic, self-configuring type with auto-rotation of sequence
FEEDER PILLAR The Feeder Pillars (Outdoor type LV Distribution Boards) receive supply from the transformer and supply fused output to the users. Incoming isolators of upto 2500A and a 4 /6 /8 way fused outgoing feeders including an instrument panel with voltmeter, ammeters, service fuses and selector switches. Feeder Pillar enclosures are made of galvanized or electro-galvanized sheet steel or aluminum steel as per requirement. The panels are electro-statically powder coated with RAL 7032 and are highly corrosion resistant. These are built to suite all types of power distribution applications. Single wall and Double wall constructions are available on request. SPECIFICATIONS Normal Rating : Upto 2500 Amp Incoming Devices : MCCB s, Switch Fuse Units Isolators, Fuseways Ec Outgoing Devices : MCCB s and Fuse Units
MOTOR CONTROL CENTERS These usually comprise of incoming Air Circuit Breakers, main horizontal and vertical bus bars, outgoing starter modules with MCCB / Switch Fuse Unit, overload relays, contractors, etc. with adequate space for connection of cable and are easily extendable on either side and have excellent short circuit withstand performance of Bus Bars comprised of bolted / riveted modular construction. They are uniquely designed and adequately adheres the current requirements ensuring low minimized maintenance and offers long life for the switchgear components. MCC s are easy to operate with regular service and are inter locked for safety. The compartment front doors are folded at the edges and bolted at the corners with concealed hinges and with rotary front operating handles accessible externally. Side and rear covers completely enclose all live parts and complete switchboard shall present a neat flush and aesthetic appearance. SPECIFICATIONS Rated Voltage : Ue - 660V Short time Withstand : 5.4kA to 115kA Design Standard : IEC Incoming Devices : ACB TP/4P Outgoing Devices : ACB s, MCCB s, Starters Enclosures : Form II or Form IV
NAVIGATION CONTROL PANELS (BRIDGE CONSOLES) Shades provides a complete set of Navigation Control and Bridge Console Panels for ships wheel house applications. Our designs ensure consistent energy supply in remote locations and extreme conditions. Our panels are reliable and help to reduce our client s operating cost and increase the overall efficiency by minimizing breakdown problems in sea. A normal type ship would require its Electrical Panel, Generator Synchronizing panel, Alarm Panel, Emergency Voltage Supply Panel, DC Battery Chargers, DC Power Supply, Navigation Panel, Bridge Console with navigation Radio Equipments, navigation Light Control Panel, remote control panels, water tight control panels, Damper control panel, Fire Alarm Indication, Automatic Transfer Switch for Generator Sets, Automatic Voltage Regulator for Generator Sets, Motor Control Centers, Ventilation control center and also various kinds of navigation equipments like Radar, RF Equipments and Compass Equipments. Battery Chargers, VFD s, DC power supplies & AC/DC Drives Panel for ship applications.
ATS PANELS Shades ensures stability of the power supply by installing an Automatic Source changeover system by transferring the loads automatically without any human intervention to an alternative power supply source when there is failure of main supply source. Automatic changeover system is by default designed to include the manual source changeover system for manual operation and invention. Source changeover system switching devices are electrically interlocked and backed up by mechanical interlocks to avoid parallel operation of the sources. Shades Automatic source changeover systems are designed to meet international standard and the local authority regulations, standard, practices and requirements also it incorporated with the switchgear assemblies provides a high level of reliability and safety. Features Compliance to major international standard Electrical & Mechanical interlock for total safety Electronic controller for monitor & transfer control Possibility of forced operation on any source Controller provides control signal for standby generator Possibility of load management Possibility of serial communication using protocol
LIGHTING CONTROL PANELS Lighting Control Panels manufactured in galvanized/electro galvanized steel sheets or aluminum sheets. Shades offers a variety of products in this category with IP 54 protection and a standard RAL 7032 epoxy powder coated finish. Single wall and Double wall constructions are available on request and are available in 4 / 6/ 8 way distribution. These include instrument panel with voltmeters, ammeters, service fuses and selector switches. The built, structure and designs are suitable to all kinds of lighting applications. SPECIFICATIONS Normal Rating : Upto 400 AMP Incoming Devices : Fuse Units, Isolators, MCCB s Outgoing Device: MCCB;s and Fuse Units Control : TP Contactor controlled by either timer, photocell with provision of Auto/Hand Selector switch.
A well equipped manufacturing facility provides complete control over production and considerable financial investment in product development ensures we are a modern business, at the cutting edge of our industry. Our customers demand the best and that s exactly what we give them.