Components for parallel kinematics Series GLK, GLK 2, GLK 3 and GLAE Parallel kinematic components consist of a number of parallel, longitudinally adjustable mechanical struts that are arranged between the machine frame and the main spindle (see Fig.1). Joints at the ends of the struts provide a pivotal connection between the frame and the spindle. Mechanical in-feed of the tool head is accomplished by means of electronically controlled, varying strut lengths. Switching the struts in parallel will normally move all of the assemblies present simultaneously. Five degrees of freedom per strut are normally required for parallel kinematics, and these are provided by ball and universal joints. Advantages of parallel kinematics Parallel kinematics differ from serial kinematics in the threedimensional framework of their struts. Due to its Cartesian structure, the serial design is susceptible to tensile and compressive forces as well as torsional and bending forces. The joints and struts in three-dimensional structures are subject solely to tensile and compressive forces (see Fig. 2). In contrast to machines incorporating traditional serial kinematics, machines are now available that are not only fast and extremely rigid, but also operate free of bending and torsional stresses. Parallel kinematics with INA components: are very rigid since all forces from the joints and struts are always supported simultaneously the kinematics of the joint transforms forces into tensile and compressive forces low lateral forces from linear guidance systems are supported by the struts enable high accelerations because components are smaller and thus have lower masses operate very accurately since the total error quotient always refers to the struts rather than the sum of all axis errors (X, Y and Z axes), as is the case with serial kinematics (see Fig. 3) simplify overall machine mechanics and reduce the number of parts since struts and joints are supplied as complete units provide high mobility during the machining process since the low mass of the machine allows it to be moved toward the workpiece make machining more flexible since even complex processes can be completed in a single sequence are particularly suitable for the guidance and control of tool heads, for robots and for the machining of highly complex workpieces. Figure 1 Parallel kinematics schematic view 1 2 Figure 2 Dynamic effect in serial ➀ and parallel ➁ frames 1 2 2 (Y) 3 (Z) 1 (X) 4 (a) 5 (b) total error = 1+2+3+4+5 2 (X,Y,Z,a,b,c) Figure 3 Accuracy for serial ➀ and parallel ➁ kinematics 107 366 107 367 107 368 Market Information MAI 66
Components for parallel kinematics Ball joints with three degrees of freedom Universal joints with two or three degrees of freedom Features Ball joints consist of: a ball pin with external threads, a ball cup with centering seat, a hemisphere, a hollow spherical seal carrier and a locknut a large number of small balls. This ensures low Hertzian pressure between the ball cup, the hemisphere, the ball pin and the rolling element. a lubrication adapter for polyamide tube DIN 73 378 have three degrees of freedom have pivot angles from 20º or to 30º (optional). Universal joints consist of: a yoke with centering seat, a cross, preloaded and sealed radial and thrust needle roller bearings, and a locknut with lock washer have either two or three degrees of freedom third degree of freedom by means of a combination radial/thrust bearing in the head of the cross have maximum pivot angles up to 45º in axis I up to 90º in axis II up to 360º in axis III. Ball joint GLK 107 357 C hemisphere with ground outer raceway for seals, screw-mounted with ball cup hollow spherical seal carrier screw-mounted to ball pin with locknut full complement set of balls rolling element raceways hardened suitable for temperatures from 30 ºC to +120 ºC joint Universal GLK 2 GLK 3 C 107 359 Ball and universal joints Ball and universal joints for parallel kinematics: have two or three degrees of freedom (depending on the design) transform torsional and bending forces into tensile and compressive forces by means of joint kinematics are very rigid and have a high load carrying capacity are preloaded and thus clearance-free operate smoothly and free of stick-slip have pivot angles adapted to the design have a defined joint intersecting point are sealed are lubricated with a special grease and can be relubricated are Corrotect -plated. GLK 2 with two degrees of freedom, GLK 3 with three degrees of freedom cross in yoke supported with radial/thrust bearings combination radial/thrust bearing for third degree of freedom, axially located with locknut locknut with lock washer for tight fit with strut suitable for temperatures from 30 ºC to +120 ºC 2
Telescopic struts Features Telescopic struts Telescopic struts for parallel kinematics: consist of: a sliding tube and a stanchion, a drive spindle with nut, a DKLFA four-row angular contact thrust ball bearing and four KUVS linear recirculating ball bearing units are equipped with INA ball and universal joints the type of joint depends on the application and/or customer requirements are equipped with a ball screw drive or a planetary roller screw, depending on the rigidity required screw pitch depends on the feed rate and/or customer requirements the DKLFA four-row angular contact thrust ball bearing permits high spindle speeds with maximum rigidity are suitable for high feed rates move very accurately and smoothly and are free of stick-slip are clearance-free in all directions due to the torsionally rigid linear guidance systems and the ground raceways in the outer surface of the sliding tube have a low mass due to the design of the components are Corrotect -plated can be supplied either with or without cardan suspension the suspension can be supplied with U-joint bearings or with angular contact thrust ball bearings for heavy loads are manufactured with sliding-tube diameters of 50 mm and 70 mm other dimensions are possible on request are supplied with various strokes shortest stroke = 400 mm, longest stroke = 900 mm can be matched to customer specifications in terms of stroke, rigidity and reactive forces allow compact designs with fewer components in conjunction with ball and universal joints. Telescopic strut C GLAE 107 358 internal threads or flange connection in the sliding tube to support ball or universal joints sliding tube with ground raceways for KUVS linear recirculating ball bearing units spindle nut located in sliding tube and secured against rotation suited for temperatures ranging from 30 ºC to +120 ºC 3
Load ratings for ball and universal joints Maximum load capacity The maximum load carrying capacity P max of ball joints depends on the: size of the joint direction of the load (tensile/compressive load). P max can be found in Fig. 1. P max maximum load carrying capacity KN 7 6 3,5 3 F-232 386.1 (compression) F-232 386.1 (tension) F-232 956 (compression) F-232 956 (tension) pivot angles up to 30 107 380 Figure 1 Maximum load capacity P max 4
0load carrying capacity Static load ratings for universal joints The static load ratings C 0 depend on the: type of joint pivot angle. Only the pivot angle affects static load rating C 0. Pivot angles and have no effect on the static load rating. Static load safety factor S 0 must be 4. INA should be consulted in the case of a deviating load safety factor. Static load ratings C 0 can be found in Fig. 2 and Fig. 3 for each type of joint. Joint types: F-232 098.1 and F-232 099.1 (Fig. 2) F-232 919 and F-232 920 (Fig. 2) F-233 323 and F-233 324 (Fig. 3). F-232 098.1 / F-232 099.1 F-232 919.1 / F-232 920.1 100 KN 90 80 81 70 65,7 C0 60 50 51 55,8 load carrying capacity 40 30 20 10 10 20 30 40 45 50 pivot angle axis Figure 2 Static load ratings C 0 with respect to pivot angle 107 381 F-233 323 / F-233 324 20 KN 15 15,5 C 12,5 10 11 5 10 20 30 40 45 50 pivot angle axis Figure 3 Static load ratings C 0 with respect to pivot angle 107 382 5
Ball joint with three degrees of freedom Series GLK Dimensions table Dimensions in mm Designation F-Number Weight Degrees of freedom kg 1) Easy-connect cartridge for polyamide tube DIN 73 378 Ø4 0.75 with connecting thread M10 1, min. 6 mm deep. 2) Measured and logged. 3) 2 times on circumference. 4) 6 times on circumference. 5) See diagrams on page 4 for load ratings. Pivot angle Dimensions H h 1 h 2) 2 h 3 h 4 h 5 h 6 GLK F-232 956 2.3 3 20 20 360 144 35 35 35 20 19 10 GLK F-232 386.1 4.5 3 20 20 360 185 40 50 44 30 21 10 D Mb Mc d2 h5 h4 d3 3) h3 d 3 4) H h 2 h 6 h 1 SA GLK Ma D d 1 107 353 6
D d 1 Load ratings Rigidity Appropriate d 2 d 3 M a M b M c SA C 0 C s tensile INA strut h6 kn N/ m 70 40 32 6 M20 1.5 M17 1 M40 1.5 1) 5) 280 Ø 50 90 55 45 6 M25 1.5 M25 1.5 M56 2 1) 5) 350 Ø 70 7
Universal joint with two degrees of freedom Series GLK 2 with three degrees of freedom Series GLK 3 h5 h4 D d2 d1 F-233 324 with two degrees of freedom 107 355 Dimensions table Dimensions in mm Designation F-Number Weight Degrees of freedom kg 1) Measured and logged. 2) See diagrams on page 5 for load ratings. Pivot angle Dimensions L l 1 l 2 B b 1 H h 1) 1 h 2 GLK 3 F-233 323 3 3 90 45 360 125 107 50 28 126 10 50 GLK 2 F-233 324 3 2 90 45 125 107 50 28 115 10 50 GLK 3 F-232 919 7 3 90 45 360 150 135 80 85 70 155 45 28 GLK 2 F-232 920 7 2 90 45 150 135 80 85 70 155 45 28 GLK 3 F-232 098.1 14 3 90 45 360 200 180 120 110 90 215 60 40 GLK 2 F-232 099.1 14 2 90 45 200 180 120 110 90 215 60 40 h5 d 2 Ma 5 centering connection cylindrical roller Ø 12 18 included separately D d1 h4 h3 max. 45 M 1 max. 90 H h 2 h 1 H6 Ø12 centering connection l 1 L b 1 B 107 354 F-233 323 with three degrees of freedom 8
45 MA D 30 h6 h5 pivot angles 15 0 15 30 45 60 75 90 pivot angles 107 361 h4 107 365 Pivot angles and F-232 099.1 with two degrees of freedom Mounting screws Lubrication nipple Load ratings Appropriate h 3 h 4 h 5 h 6 D d 1 d 2 M a M 1 M 2 C 0 INA strut GLAE h6 NIP DIN 3 405 kn 34,5 15.5 16 50 30 40 M15 1 M8 40 2) Ø 50 40 10 5 50 30 40 M8 40 2) Ø 50 82 11 29 10 52 h6 M56 2 M8 30 M8 60 AM 8 1 2) Ø 70 82 11 29 10 52 h6 M56 2 M8 30 M8 60 AM 8 1 2) Ø 70 115 13.5 38 15 60 h6 M65 2 M12 40 M12 80 AM 8 1 2) 115 13.5 38 15 60 h6 M65 2 M12 40 M12 80 AM 8 1 2) M a D h6 h5 h3 h4 h2 max. 45 max. 45 SA SA H h 1 L l 1 M1 l 2 M2 H6 Ø12 centering connection cylindrical roller Ø12 18 included separately b1 B max. 2 F-232 098.1 with three degrees of freedom 107 356 9
Telescopic struts Series GLAE Dimensions table Dimensions in mm Designation Diameter of sliding tube Dimensions D 1 D 2 d 3 d 4 M A L 1 L 2 Stroke Ø GLAE 50 50 75 1) 1) 2) 1) 1) 1) GLAE 70 70 120 1) 1) 2) 1) 1) 1) 1) Will depend on the surrounding structure and must be determined by the customer. 2) Depending on type of joint. L L1 L2 D 1 D2 d 4 D2 d3 MA 107 360 GLAE 10
Application example 3D Waterjet cutting Hexapod handling structure 107 362 11
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