Renewable Energy. A comparative study of KOH/Al 2 O 3 and KOH/NaY catalysts for biodiesel production via transesterification from palm oil

Similar documents
Project Reference No.: 40S_B_MTECH_007

Biodiesel production from waste vegetable oils over MgO/Al 2 O 3 catalyst

KF-loaded mesoporous Mg-Fe bi-metal oxides: high performance transesterification catalysts for biodiesel production

PROJECT REFERENCE NO.: 39S_R_MTECH_1508

Quantitative Analysis of Chemical Compositions from Various Sources of Crude Glycerine

Production of Biodiesel from Used Groundnut Oil from Bosso Market, Minna, Niger State, Nigeria

4. Synthesis of Biodiesel from Palm Fatty Acid Distillate. Research Article

BIODIESEL PRODUCTION BY A CONTINUOUS PROCESS USING A HETEROGENEOUS CATALYST

Biodiesel Production from Palm Oil using Heterogeneous Base catalyst

CHAPTER 2 LITERATURE REVIEW AND SCOPE OF THE PRESENT STUDY

Biodiesel Production over ZnO/TiO 2 Catalyst: Effect of Co-solvent, Temperature and Reaction Time

COMPARISON OF TOTAL ENERGY CONSUMPTION NECESSARY FOR SUBCRITICAL AND SUBCRITICAL SYNTHESIS OF BIODIESEL. S. Glisic 1, 2*, D.

Production of Biodiesel Fuel from Waste Soya bean Cooking Oil by Alkali Trans-esterification Process

CATALYTIC ACTIVITY of Cu-CeO 2 -ZrO 2 for BIODIESEL PRODUCTION. Keywords: Biodiesel, CuO, Ceria-Zirconia, Nanocasting process

Biodiesel from soybean oil in supercritical methanol with co-solvent

Published in Offshore World, April-May 2006 Archived in

BIODIESEL PRODUCTION IN A BATCH REACTOR 1. THEORY

TRANSESTERIFICATION OF RAPESEED OIL BY SOLID OXIDE CATALYSTS JERRY LUIS SOLIS VALDIVIA PHD STUDENT POKE SUMMER SCHOOL SAAREMAA, ESTONIA 2014

V.Venkatakranthi Teja. N S Raju Institute of Technology (NSRIT), Sontyam, Visakhapatnam, Andhra Pradesh , India.

Waste shells of cockle (Clinocardium nuttalli) as solid catalysts for transesterification of calophyllum inophyllum L. oil to biodiesel production

KINETIC MODEL OF ALGAL BIODIESEL PRODUCTION UNDER SUPERCRITICAL METHANOLYSIS

Effects Of Free Fatty Acids, Water Content And Co- Solvent On Biodiesel Production By Supercritical Methanol Reaction

Biodiesel. As fossil fuels become increasingly expensive to extract and produce, bio-diesel is

PERFORMANCE AND EMISSION CHARACTERISTICS OF DIESEL ENGINE USING RICE BRAN OIL METHYL ESTER BLEND WITH ADITIVE DIETHYL ETHER (DEE)

Conventional Homogeneous Catalytic Process with Continuous-typed Microwave and Mechanical Stirrer for Biodiesel Production from Palm Stearin

Study on the Production of Biodiesel from Sunflower Oil

Optimization of Biodiesel production parameters (Pongamia pinnata oil) by. transesterification process,

In Press, Accepted Manuscript Note to users. BIODIESEL FROM AVOCADO SEED OIL WITH ZnO/CaO NANO CATALYST

Free and Total Glycerol in B100 Biodiesel by Gas Chromatography According to Methods EN and ASTM D6584

A Novel Membrane Reactor for Production of High-Purity Biodiesel

CHAPTER 4 PRODUCTION OF BIODIESEL

International Journal of Advance Engineering and Research Development PRODUCTION OF AN ALTERNATIVE FUEL FROM A LOW COST FEEDSTOCK- AN ECONOMICAL VIEW

Biodiesel production by esterification of palm fatty acid distillate

CHAPTER - 3 PREPARATION AND CHARACTERIZATION OF

Study of Transesterification Reaction Using Batch Reactor

[Singh, 2(8): August, 2013] ISSN: Impact Factor: INTERNATIONAL JOURNAL OF ENGINEERING SCIENCES & RESEARCH TECHNOLOGY

Use of Ultrasound for Monitoring Reaction Kinetics of Biodiesel Synthesis: Experimental and Theoretical Studies.

DAVI DOS SANTOS, STEPHEN MONTGOMERY, ANN NUNNELLEY, MD NURUDDIN BSEN 5540/6540: BIOMASS AND BIOFUELS BIODIESEL PRODUCTION FROM VEGETABLE OIL GROUP:

POLLUTION CONTROL AND INCREASING EFFICIENCY OF DIESEL ENGINE USING BIODIESEL

Keywords: Simarouba Glauca, Heterogeneous base catalyst, Ultrasonic Processor, Phytochemicals.

CHAPTER 3 EXPERIMENTAL METHODS AND ANALYSIS

Using Response Surface Methodology in Optimisation of Biodiesel Production via Alkali Catalysed Transesterification of Waste Cooking Oil

APPLICATION OF MICROWAVE RADIATION TECHNIQUE IN PRODUCTION OF BIODIESEL TO ENHANCE THE PROPERTIES AND ECONOMIZATION OF BIODIESEL

Methanol recovery during transesterification of palm oil in a TiO2/Al2O3 membrane reactor: Experimental study and neural network modeling

Biodiesel production from waste cooking palm oil using calcium oxide supported on activated carbon as catalyst in a fixed bed reactor

OPTIMIZATION OF BIODIESEL PRODCUTION FROM TRANSESTERIFICATION OF WASTE COOKING OILS USING ALKALINE CATALYSTS

Biodiesel Production from Palm Fatty Acids by Esterification using Solid Acid Catalysts

Characterization of Biodiesel Produced from Palm Oil via Base Catalyzed Transesterification

Effect of Co-solvents on Transesterification of Refined Palm Oil in Supercritical Methanol

Synthesis, Characterization and Evaluation of Sulphated Zirconias for Biodiesel Production by Triglyceride Cracking

PERFORMANCE ANALYSIS OF CI ENGINE USING PALM OIL METHYL ESTER

Experimental Investigation and Modeling of Liquid-Liquid Equilibria in Biodiesel + Glycerol + Methanol

Effect of Catalysts and their Concentrations on Biodiesel Production from Waste Cooking Oil via Ultrasonic-Assisted Transesterification

address: (K. A. Younis), (J. L. Ismail Agha), (K. S.

Effect of Pressure, Temperature and Steam to Carbon Ratio on Steam Reforming of Vegetable Oils: Simulation Study

SYNTHESIS OF BIODIESEL

Application of the factorial design of experiments and response surface methodology to optimize biodiesel production

Methanolysis of Jatropha Oil Using Conventional Heating

Calcium oxide based catalysts for ethanolysis of soybean oil

The Analysis of Biodiesel for Trace Metals and the Development of Certified Biodiesel Standards

Department of Mechanical Engineering, JSPM s Imperial College of Engineering & Research, Wagholi, Pune-14, India

Chemical Modification of Palm Oil for Low Temperature Applications and its Study on Tribological Properties

Kinetic Study on the Esterification of Palm Fatty Acid Distillate (PFAD) Using Heterogeneous Catalyst

Biodiesel production from Waste Vegetable Oil over SnO 2 /ZrO 2 Catalysts S. Dlambewu, E. Vunain, R. Meijboom, K. Jalama

Kinetic study of free fatty acid in Palm Fatty Acid Distillate (PFAD) over sugarcane bagasse catalyst

Australian Journal of Basic and Applied Sciences

A Renewable Diesel from Algae: Synthesis and Characterization of Biodiesel in Situ Transesterification of Chloro Phycophyta (Green Algea)

International Journal of ChemTech Research CODEN (USA): IJCRGG ISSN: Vol.7, No.4, pp ,

The preparation of biodiesel from rape seed oil or other suitable vegetable oils

The Purification Feasibilityof GlycerinProduced During

Optimisation of integrated biodiesel production. Part II: A study of the material balance

Power Performance and Exhaust Gas Analyses of Palm Oil and Used Cooking Oil Methyl Ester as Fuel for Diesel Engine

Some Basic Questions about Biodiesel Production

Advances on the development of novel heterogeneous catalysts for transesterification of triglycerides in biodiesel

Biodiesel from Various Vegetable Oils as the Lubricity Additive for Ultra Low Sulphur Diesel (ULSD)

Biodiesel Production from Used Cooking Oil using Calcined Sodium Silicate Catalyst

Available online at ScienceDirect. Procedia Engineering 105 (2015 )

Characterization of Crude Glycerol from Biodiesel Produced from Cashew, Melon and Rubber Oils.

Transesterification of Palm Oil with NaOH Catalyst Using Co-solvent Methyl Ester

Production of biodiesel from soybean oil catalyzed by attapulgite loaded with C 4 H 5 O 6 KNa catalyst

Biodiesel Making and Experimented Results from Waste Cooking Oil, in Mongolia

Optimization for Community Biodiesel Production from Waste Palm Oil via Two-Step Catalyzed Process

Cataldo De Blasio, Dr. Sc. (Tech.)

Potential vegetable oils of Indian origin as biodiesel feedstock An experimental study

BIODIESEL DEVELOPMENT FROM HIGH FREE FATTY ACID PUNNAKKA OIL

TRANSESTERIFICATION OF RAPESEED OIL TO BIODIESEL USING HETEROGENEOUS BASE CATALYSTS

Application of modified microwave polyol process method on NiMo/C nanoparticle catalyst preparation for hydrogenated biodiesel production

Study of viscosity - temperature characteristics of rapeseed oil biodiesel and its blends

An Initial Investigation on Production of Biodiesel from Ayurvedic Waste Oil

Application Note. Author. Introduction. Energy and Fuels

Performance evaluation of a diesel engine fueled with methyl ester of castor seed oil

Comparison of Performance of Castor and Mustard Oil with Diesel in a Single and Twin Cylinder Kirsloskar Diesel Engine

Production and Comparative Characterization of Castor Biodiesel as Alternative Fuel for Diesel Engines

Properties and Use of Jatropha Curcas Ethyl Ester and Diesel Fuel Blends in Variable Compression Ignition Engine

PRODUCTION OF BIODIESEL USING THE ONE STEP ALKALI-CATALYZED METHOD

Effect of the Variation of Reaction Parameters and Kinetic Study for Preparation of Biodiesel from Karanza Oil

PERFORMANCE OF DIESEL ENGINE USING JATROPHA CURCAS BIO-DIESEL

The Joint Graduate School of Energy and Environment, King Mongkut s University of Technology Thonburi, Bangkok, Thailand 10140

Determination of Free and Total Glycerin in B100 Biodiesel

Biodiesel Business Environment

Transcription:

Renewable Energy 34 (29) 1145 11 Contents lists available at ScienceDirect Renewable Energy journal homepage: www.elsevier.com/locate/renene A comparative study of and catalysts for biodiesel production via transesterification from palm oil Krisada Noiroj a, Pisitpong Intarapong a, Apanee Luengnaruemitchai a, *, Samai Jai-In b a The Petroleum and Petrochemical College, Chulalongkorn University, Bangkok, Thailand b The Royal Thai Navy, Bangkok, Thailand article info abstract Article history: Received 9 January 28 Accepted 19 June 28 Available online 8 August 28 Keywords: Transesterification Biodiesel Al 2 O 3 NaY Solid base catalyst Leaching The transesterification of palm oil to methyl esters (biodiesel) was studied using KOH loaded on Al 2 O 3 and NaY zeolite supports as heterogeneous catalysts. Reaction parameters such as reaction time, wt% KOH loading, molar ratio of oil to methanol, and amount of catalyst were optimized for the production of biodiesel. The 25 wt% and wt% catalysts are suggested here to be the best formula due to their biodiesel yield of 91.7% at temperatures below 7 C within 2 3 h at a 1:15 molar ratio of palm oil to methanol and a catalyst amount of 3 6 wt%. The leaching of potassium species in both spent catalysts was observed. The amount of leached potassium species of the was somewhat higher compared to that of the catalyst. The prepared catalysts were characterized by using several techniques such as XRD, BET, TPD, and XRF. Ó 28 Elsevier Ltd. All rights reserved. 1. Introduction Biodiesel, which is considered to be a possible substitute of conventional diesel, is biodegradable, non-toxic, renewable, and has reduced emissions of CO, SO 2, particulates, and hydrocarbons as compared to conventional diesel [1]. Biodiesel can be used as conventional diesel in diesel engines because its properties are very close to petroleum-based diesel. For example, biodiesel has the proper viscosity, a high flash point, a high cetane number, and no engine modifications are required when using biodiesel. Transesterification is a reaction whereby vegetable oil or fat reacts with alcohol by using a catalyst to form alkyl esters and glycerol. The type of alkyl ester produced depends on the type of alcohol used and the type of free fatty acid in the vegetable oils. Methanol is one type of alcohol that is favored for use in this process because it may provide a proper viscosity and boiling point and a high cetane number [2]. Nowadays, most of the commercial biodiesel comes from the transesterification of vegetable oil using a basic catalyst, such as NaOH or KOH, because a basic catalyst can catalyze faster than an acid catalyst [3]. But homogeneous catalysts have many problems and lead to a reduced yield of biodiesel. For example, hydrolysis and * Corresponding author. The Petroleum and Petrochemical College, Chulalongkorn University, Soi Chula 12, Phyathai Road, Patumwan, Bangkok 3, Thailand. Tel./fax: þ66 2 218 4148/215 4459. E-mail address: apanee.l@chula.ac.th (A. Luengnaruemitchai). saponification are side reactions of transesterification, resulting in the formation of soap [4] which is hard and high cost to separate the catalyst from the product. And a large amount of wastewater is produced in separating and cleaning the catalyst and the products [5]. A heterogeneous catalyst is a new choice and has been receiving the most attention for replacing the homogeneous catalyst in the transesterification process. Solid bases have been observed to be more active than metal compounds and require milder reaction conditions than acids [9,]. More recently, there has been an increasing development of heterogeneous catalysts, such as NaOH and a series of potassium catalysts supported on alumina [6,7], alkali-doped metal oxide [8], and zeolite [9]. The activity of solid bases generally increased with base strength. Although the reaction is complete, there are some interests in the leaching of active species on the support. It was reported that the heterogeneous catalysts lose some activity after their use. The leaching of potassium on g-al 2 O 3 to methanol during the reaction was reported [15]; however, no leaching tests of potassium on zeolite were investigated. Some researchers proposed that the reusability depends on the active species on the surface, which could be determined by using atomic absorption spectrometry (AAS) or inductively coupled plasma-atomic emission spectrometry (ICP-AES), such as alkaline doped on metal oxide [7], NaOH/alumina [6], and K/g-Al 2 O 3 [11] to determine the active species on the fresh and spent catalysts. It was suggested that the leaching of active species to the reaction mixture will reduce the activity and reutilization of a solid catalyst. 96-1481/$ see front matter Ó 28 Elsevier Ltd. All rights reserved. doi:.16/j.renene.28.6.15

1146 K. Noiroj et al. / Renewable Energy 34 (29) 1145 11 Therefore, the determination of the leached active species on a solid support is important because that leached active species also has a negative effect on the amount of washing water in industry. This present work was focused on the production of biodiesel from refined palm oil by using heterogeneous catalysts. We have developed two types of heterogeneous catalysts, and, prepared by impregnation and applied to determine the optimum conditions for biodiesel production. Several factors which may influence the quality of the produced biodiesel were investigated, including the reaction time, wt% loading of the catalyst on the support, molar ratio of methanol to oil, amount of catalyst, and stirrer speed. Moreover, reusability was investigated by XRF to determine the amount of active species on the prepared and spent catalysts. 2. Materials and methods 2.1. Characterization of vegetable oil The palm oil used in the present research was obtained from the Naval Engineering Command (Thailand) and was analyzed based on density at 27 C, kinematics viscosity (ASTM D-445), free fatty acid content (AOCS Cd 3a 63), moisture content (AOCS Aa 3 38), and fatty acid composition (AOCS Ce 1 62). 2.2. Catalyst preparation 2.2.1. catalyst A series of catalysts with varying KOH loadings (, 15, 2, 25,, and 35 wt%) were prepared by the impregnation of an Al 2 O 3 support (COA World Chemicals) with an aqueous solution of KOH (Carlo Erba). The prepared catalysts were dried in an oven at 1 C for 24 h and were calcined at C for 3 h. 2.2.2. catalyst The NaY zeolite is the most widely used in industry because of its large pore openings and high surface area. The stability of a zeolite support depends on the structure and the Si/Al ratio [16]. The stability of the crystal lattice structure increases with increasing Si/Al ratio, which reveals that NaY (Si/Al ¼ 2 4) has a higher crystal stability than NaX (Si/Al ¼ 1 1.5) zeolite. A KOH/ NaY was prepared by the method reported by Xie et al. (27). NaY zeolite was dried in an oven at 1 C for 2 h to remove the absorbed water on the surface. The NaY zeolite (TOSOH Corporation) was impregnated with an aqueous solution of KOH with various loadings (8, 9,, 13, and 15 wt%) for 24 h. Finally, it was dried in air at 1 C for 24 h. 2.3. Catalyst characterization The X-ray diffraction (XRD) method is ideally suited for characterization and identification of the internal structure, bulk phase, and composition in crystalline phases. The X-ray diffraction pattern of a substance is like a fingerprint of the substance. A Bruker X-ray diffractometer system (D8 Advance), equipped with a 2.2 kw Cu anode long fine focus ceramic X-ray tube for generating a CuK a radiation (1.55 Å), was used as an X-ray source to obtain the XRD patterns at running conditions for the X-ray tube ( kv and ma). The sample was prepared and held in the X-ray beam. The detector scans the intensity of diffracted radiation and the peak position from the sample as a function of 2q by starting at the 9 (2q) range with a scan speed of.2 (2q)/.5 s. The XRD patterns were compared to the standards to identify the crystalline phases. The specific surface area and pore size distribution were determined by the Brunauer Emmet Teller (BET) method using the Sorptomatic model 199 instrument (Thermo Finnigan). Before analyzing, the volatile species adsorbed on the catalyst surface must be eliminated by heating the catalyst under vacuum atmosphere at 2 C (Al 2 O 3 support) and C (NaY zeolite support) for 24 h. Helium gas was used as an adsorbate for blank analysis and nitrogen gas was used as the adsorbate for analysis. The software then calculated the specific surface area and pore size distribution of the catalyst. Temperature-programmed desorption (Micromeristics 29) was used for observing desorbed molecules from the surface when the surface temperature is increased. The basic properties of the samples were determined using the temperature-programmed desorption of CO 2 (CO 2 -TPD), which was used as the probe molecule. A mg sample was degassed by heating in a flow of helium gas at a rate of 8 C/min from room temperature to 6 C, and was kept at 6 C for 2 h. And then, adsorption of CO 2 gas occurred at C. After that, the physically adsorbed CO 2 gas was purged by a He flow at 25 C for 2 h. CO 2 -TPD was performed at the rate of C/min up to 6 C. Energy dispersive X-ray fluorescence (XRF) spectrometry (Oxford model ED2) was used to determine the bulk composition of a catalyst. The potassium content was measured by XRF in the fresh and spent catalysts. Leached potassium referred to the total amount of potassium in the fresh catalyst withdrawn from the amount of potassium in the spent catalyst. 2.4. Transesterification One hundred grams of vegetable oil was weighed and placed in a ml three-necked flask. The vegetable oil was heated to 6 C by heater. The desired amount of methanol and catalyst was weighed and added into the oil reactor. A magnetic stirrer was used for mixing the oil, methanol, and catalyst at the desired speed. The reaction was carried out until it reached the desired reaction time. After that, the reaction had to be stopped by cooling the reactor to room temperature and the catalyst was immediately separated from the product mixture by using a suction flask. The mixture was placed in the separatory funnel and allowed to stand overnight to ensure that the separation of the methyl esters and the glycerol phase occurred completely. The glycerol phase (bottom phase) was removed and left in a separate container. Finally, the methyl esters (biodiesel) were dried by adding 25 wt% Na 2 SO 4 (Fisher Scientific) base on weight of oil. 3. Results and discussion 3.1. Characterization of vegetable oil The vegetable oil used in this work was palm oil. Some properties, such as density, kinematic viscosity, free fatty acid content, and moisture content, were determined and are shown in Table 1. 3.2. Catalyst characterization 3.2.1. X-ray diffraction (XRD) The XRD patterns of Al 2 O 3 and with various wt% loadings of KOH are shown in Fig. 1. The XRD patterns of fresh Al 2 O 3 show the typical diffraction peaks at 2q ¼ 2,32,37,46, and 67. Table 1 Properties of the palm oil Properties Palm oil Density at 27 C (g/ml).91 Kinematic Viscosity (cst).5155 Free fatty acid (%).3579 Moisture Content (ppm) 452.8

K. Noiroj et al. / Renewable Energy 34 (29) 1145 11 1147 44,45, and 46 (JCPDS -39-138). It was suggested that the catalysts containing 7 15 wt% KOH had no significant effect on the crystalline structure. Xie et al. [12] explained that the KOH modification could maintain the pore structure of zeolite that is necessary for catalysis. Fig. 1. XRD patterns of the Al 2 O 3 and catalysts: (a) Al 2 O 3, (b) 5%, (c) %, (d) 15%, (e) 2%, (f) 25%, (g) %, and (h) 35%. When the loading amount of KOH was increased to 5 and wt%, the XRD patterns were almost the same as the typical pattern of Al 2 O 3 because KOH can be well dispersed on the Al 2 O 3 support in the form of a monolayer at a low loading of KOH. And when the loading amount of KOH was further increased to 15 wt%, the new phase of K 2 O can be observed at 2q ¼ 31,39,51,55, and 62 [7]. A new phase of K 2 O can also be observed in 2 and 25 wt% KOH/ Al 2 O 3 at the same position. But when the loading amount of KOH is further increased to over wt%, a new phase of a compound containing potassium and alumina elements could be observed at 2q ¼ 17,23,25,29,,31,34,36,38,,44,46,47,48, 51, and 52 (JCPDS -19-927). These results agree well with the result of KNO 3 /Al 2 O 3 reported by Xie et al. [11]. They explained that at low KOH loading, the XRD patterns are identical to that of Al 2 O 3 because of the good dispersion of KOH on Al 2 O 3. And when the KOH loading was increased to 15 25 wt%, the new phase of K 2 Owas observed. And if there is a further increase in the KOH loading to over 25 wt%, the new phase of Al O K compound could be observed. The XRD patterns of with various wt% loadings of KOH are shown in Fig. 2. The result shows that XRD patterns of all the catalysts had the same XRD patterns as that of the NaY zeolite, and the intensity of the XRD patterns decreased when the loading amount of KOH was increased, showing diffraction peaks at 2q ¼ 6,,12,13,14,16,17,18,2,21,23,24,25,26, 27,28,29,,31,32,33,34,35,36,38,,41,42,43, 3.2.2. BET surface area measurement The surface areas were determined by BET measurements of and as shown in Table 2. The results show that the surface area of fresh and catalysts decreased when the loading amount of KOH increased. The spent 25 wt% catalyst had a higher surface area than the fresh catalyst due to leaching of the active species. On the other hand, the spent wt% catalyst had a lower surface area than the fresh catalyst. However, the loss of surface area in the catalyst has lesser impact than the loss of active species on the catalyst. 3.2.3. Temperature-programmed desorption (TPD) The TPD profiles of desorbed CO 2 on Al 2 O 3,, NaY, and catalysts are shown in Fig. 3. The results show desorption peaks of Al 2 O 3 and 25 wt% at 155 and 195 C, respectively. The peak at a temperature of w155 C can be attributed to the interaction of CO 2 with sites of weak basic strength [13]. It has been proposed that these sites correspond to the OH groups on the surface. A desorption peak for 25 wt% can be attributed to basic sites of medium strength, related to the activity of that catalyst [11]. It is clearly observed that the basic strength increases as the KOH loading increases. Similarly, the results show desorption peaks of NaY and wt% at 2 and 285 C, respectively. The peak at a temperature of 2 C can be attributed to the interaction of CO 2 with sites of weak basic strength [13]. It has been proposed that these sites correspond to the OH groups on the surface. A desorption peak for wt% can be attributed to basic sites of medium strength, related to the activity of that catalyst [11,14]. It is clearly observed that the basic strength increases as the KOH loading increases. 3.2.4. X-ray fluorescence (XRF) XRF was used to determine the potassium content before and after the reaction of 25 wt% and wt% for checking the capacity of the active species for reuse in the reaction (see Table 3). The results show that 51.26% of the potassium of 25 wt% was leached from the surface, corresponding to the BET result of the spent 25 wt% catalyst, having a higher surface area than that of the fresh catalyst, because the Table 2 Surface areas of the studied fresh and spent KOH on alumina and NaY zeolite catalysts Catalyst Surface area (m 2 /g) Fresh Al 2 O 3 28.48 Fresh 5% 228.8 Fresh % 142.8 Fresh 15% 97.5 Fresh 2% 16.5 Fresh 25% 7.68 Fresh % 7. Fresh 35% 3.71 Spent 25% 47. Fig. 2. XRD patterns of the NaY and catalysts: (a) NaY, (b) 7%, (c) 8%, (d) 9%, (e) %, (f) 13%, and (g) 15%. Fresh NaY 738.1 Fresh 7% 277.37 Fresh 8% 25.12 Fresh 9% 161.46 Fresh % 35.59 Fresh 13% 19.68 Fresh 15% 13.81 Spent % 14.8

1148 K. Noiroj et al. / Renewable Energy 34 (29) 1145 11 Fig. 4. Yield of biodiesel as a function of reaction time. Fig. 3. TPD profiles of CO 2 on Al 2 O 3, NaY, 25% catalysts, and % catalysts. part of the K initially deposited on the catalyst surface is leached from the solid, which reveals a lack of chemical stability of the catalysts under reaction conditions [6]. Therefore, the leached potassium of 25 wt% could catalyze the transesterification as a homogeneous catalyst. For the catalyst, it was found that 3.18% of the K was leached. The concentration of the K species related to the active sites did not change significantly; therefore, the overall performance shows that the wt% catalyst is expected to be a more appropriate catalyst compound than the 25 wt%. In the heterogeneous catalyst, it is important to ensure that the active species are not leached from the solid support of the catalyst. If the leaching of the active species on the catalyst is high, the active species could act as a homogeneous part, and the process advantages of the heterogeneous catalysts are lost [8,15]. The result of this present study implies that the support type strongly affects the activity of the heterogeneous catalyst for the transesterification of palm oil. It suggests that K in the NaY zeolite is more bound to the zeolite matrix. 3.3. Transesterification and zeolite catalysts are classified as basic and studied as a heterogeneous catalyst for transesterification. To investigate the optimum conditions for these catalysts on the transesterification of palm oil, the starting conditions for the potassium hydroxide on the supports were set with 2 wt% KOH/ Al 2 O 3 and wt% at a methanol to oil molar ratio of 15:1, a reaction temperature of 6 C, 3 and 6 wt% of the catalyst (based on the weight of the vegetable oil), respectively, and a stirrer speed of rpm. the initial 2 h and afterwards remained nearly constant as a result of near-equilibrium conversion. A maximum yield of 87.5% was obtained after 6 h. The optimum reaction time was obtained at 2 h, where the yield of biodiesel was about 81.96%. Similarly, for the catalyst, the yield increased in 2 3 h and afterwards remained nearly constant. The optimum reaction time was obtained at 3 h and the yield of biodiesel was about 91.7%. 3.3.2. Influence of wt% of KOH loading on the biodiesel yield The effect of wt% KOH loading on the yield of biodiesel was studied. The catalysts were prepared by varying the loading amount of KOH from 15 to 35 wt% and were used to catalyze the transesterification reaction. Reaction conditions for the was 2 h reaction time, 15:1 methanol to oil molar ratio, 3 g of the catalyst, rpm stirrer speed, and 6 C. The results shown in Fig. 5 reveal that as the loading amount of KOH was increased from 15 to 25 wt%, the biodiesel yield was increased, and the highest yield (91.7%) was obtained at a KOH loading of 25 wt% on Al 2 O 3. However, when the amount of loaded KOH was over 25 wt%, the biodiesel yield decreased. It is believed that the agglomeration of the active KOH phase or the covering of the basic sites by the excess KOH occurred, and hence a lowering of the surface area of the catalyst and less activity. Even though it is unclear how the KOH impregnated on the surface of the support, it is likely that when the amount of loaded K was raised to 15 wt%, new characteristic XRD peaks (Fig. 1) were observed. These results agree well with the result of KNO 3 /Al 2 O 3 [11]. It was found that the new phase of K 2 O was the cause of the high catalytic activity and basicity of the catalyst since, when increasing the KOH loading to 15 25 wt%, the new phase of K 2 O was observed and the biodiesel yield was increased. And when further increasing the KOH loading to over 25 wt%, a new phase of Al O K compound was observed 3.3.1. Influence of reaction time on the biodiesel yield The effect of reaction time on the yield of biodiesel was studied using the 2 wt% and wt% catalysts. The reaction time was varied within a range from 1 to 6 h. As can be seen from Fig. 4, for the catalyst, the yield increased in Table 3 Potassium content of the prepared catalysts from XRF analysis Catalyst K (wt%) Fresh 25%.73 Spent 25% 5.23 Fresh % 5.3 Spent % 4.87 Biodiesel yield ( ) 9 8 7 6 2 (, 91.7) (25, 91.7) 5 15 2 25 35 Loading of KOH (wt ) Fig. 5. Yield of biodiesel as a function of wt% KOH.

K. Noiroj et al. / Renewable Energy 34 (29) 1145 11 1149 Methyl ester content ( ) or Mono- di- triglyceride ( ) 9 8 7 6 2 mono Di Tri Methyl ester 15 2 25 35 Loading of KOH on Al 2 O 3 (wt ) Fig. 6. Methyl ester content and mono-, di-, tri-glycerides of biodiesel as a function of wt% KOH loading on alumina. Conversion ( ) 9 8 7 6 2 (, 84.55) (25, 86.93) 6 8 12 14 16 18 2 22 24 26 28 32 34 36 38 Loading of KOH (wt ) Fig. 8. Conversion of biodiesel as a function of wt% KOH loading. and the biodiesel yield decreased. This is because the new phase (Al O K) compound has lower catalytic activity and basicity than the K 2 O phase. Correspondingly, the catalysts were prepared by varying the loading amount of KOH from 8 to 15 wt% and were used to catalyze the transesterification reaction. The reaction conditions for was 3 h reaction time, 15:1 methanol to oil molar ratio, 6 g of the catalyst, rpm stirrer speed, and 6 C. The results showed that as the loading amount of KOH was increased from 8 to wt%, the biodiesel yield was increased, and the highest yield (91.7%) was obtained at a KOH loading of wt% on NaY. When the amount of loaded KOH was over wt%, the biodiesel yield was decreased. In addition, the product distribution in the esteric phase for the run performed at 6 C in the presence of and was determined by GC analysis. The methyl ester content and mono-, di-, tri-glycerides of biodiesel with various wt% loadings of KOH on Al 2 O 3 and NaY are shown in Figs. 6 and 7, respectively. For, methyl ester content was increased when the loading amount of KOH was increased from 15 to 25 wt% and the highest methyl ester content of 95.48% w/w was obtained at a KOH loading of 25 wt% on Al 2 O 3. But mono-, di- and tri-glycerides content decreased when increasing the KOH loading since transesterification consists of a sequence of three consecutive and reversible reactions. In the first step, tri-glyceride is converted to diglyceride. In the second, diglyceride is converted to monoglyceride, and then monoglyceride is converted to glycerol. For each step, one molecule of methyl ester is liberated, so when the methyl ester increased, the mono-, di- and tri-glycerides were decreased because these three types of glyceride are converted to methyl ester. In the same way, for the catalyst, it was found that the methyl ester content was increased when the loading amount of KOH was increased from 8 to 13 wt%, and the highest methyl ester content of 92.84% was obtained at a KOH loading of 13 wt% on NaY. The conversions of biodiesel with various wt% loadings of KOH on Al 2 O 3 and NaY are shown in Fig. 8. For the catalyst, the highest conversion (86.93%) was obtained at a KOH loading of 25 wt% on Al 2 O 3. In the catalyst, the highest conversion (84.55%) was obtained at a KOH loading of 13 wt% on NaY. 3.3.3. Influence of molar ratio of methanol to oil on the biodiesel yield From the stoichiometry, transesterification requires a molar ratio of methanol to oil of 3:1. Since this reaction is a reversible reaction, the effect of this molar ratio on the yield of methyl ester was studied by varying the methanol from 6 to 21. In addition, for the transesterification catalyzed using a heterogeneous catalyst, mass transfer is limited, leading to low biodiesel yield, as shown in Fig. 9. The reaction conditions for the were 2 h reaction time, 25 wt% KOH, 3 g of catalyst, rpm stirrer speed, and 6 C. The results showed that when the molar ratio of methanol to oil was increased, the biodiesel yield was increased and the highest yield (91.7%) was obtained at a methanol to oil molar ratio of 15:1. Beyond the molar ratio of 15:1, the excess amount of methanol had no effect on biodiesel yield. However, it has been reported that when the amount of methanol was over 15:1, glycerol separation becomes more difficult, resulting in a decrease of biodiesel yield [5]. For the catalyst, reaction conditions were 3 h reaction time, wt% KOH, 6 g of catalyst, rpm stirrer speed, and 6 C. The result showed that when the molar ratio of methanol to oil was increased, the biodiesel yield increased, and the highest yield (91.7%) was obtained at a methanol to oil molar ratio of 15:1. Methyl ester content ( ) or Mono- di- triglyceride ( ) 9 8 7 6 2 mono Di Tri Methyl ester 6 7 8 9 11 12 13 14 15 16 Loading of KOH on NaY (wt ) Fig. 7. Methyl ester content and mono-, di-, tri-glycerides of biodiesel as a function of wt% KOH loading on NaY. Biodiesel yield ( ) 9 8 7 6 2 (15, 91.7) (15, 91.7) 3 6 9 12 15 18 21 24 Molar ratio of methanol/oil (mol/mol) Fig. 9. Yield of biodiesel as a function of molar ratio of methanol to oil.

11 K. Noiroj et al. / Renewable Energy 34 (29) 1145 11 Biodiesel Yield ( ) 9 8 7 6 2 When further increasing the molar ratio to oil over 15:1, the excess amount of methanol had no effect on biodiesel yield. 3.3.4. Influence of amount of catalyst on the biodiesel yield To determine the influence of amount of catalyst on biodiesel yield, the catalyst amount was varied within the range of 1 5 wt%. The reaction was carried out with 25 wt% at a methanol to oil molar ratio of 15:1, a stirrer speed of rpm, and a temperature of 6 C. The results showed that when the amount of catalyst was not sufficient, the yields of biodiesel are relatively low (w8%). Biodiesel yields were increased from 8.35 to 91.7% as the amount of was increased from 1 to 3 g. And with a further increase in the amount of catalyst to over 3 g, the mixture of reactants and catalyst became too viscous, leading to a problem of mixing. To avoid these problems, the optimum condition must be employed at 3 g, which gave a 91.7% yield of biodiesel. The reaction with the catalyst was carried out with wt% at a methanol to oil molar ratio of 15:1, rpm stirrer speed, and 6 C. The results showed that at low amounts of catalyst, the yields of biodiesel are relatively low (w73%). With a further increase in the amount of catalyst, the biodiesel yields increased from 73.21 to 91.7%. The optimum amount of catalyst was 6 g, and a 91.7% yield of biodiesel was obtained as shown in Fig.. Moreover, the optimum stirrer speed was at rpm. The result is in agreement with the result of a heterogeneous base catalyst reported by Kim et al. [5]. 4. Conclusions (3, 91.7) (6, 91.7) 1 2 3 4 5 6 7 8 9 Amount of catalyst (g) Fig.. Yield of biodiesel as a function of amount of catalyst. The heterogeneous catalysts, and, can be used as solid base catalysts for biodiesel production via transesterification. The optimum conditions for was 2 h reaction time, 25 wt%, 15:1 methanol to oil molar ratio, 3 g of catalyst, rpm stirrer speed, and 6 C. At the optimum conditions, a biodiesel yield of 91.7% was obtained. On the other hand, the optimum conditions for was 3 h reaction time, wt%, 15:1 methanol to oil molar ratio, 6 g of catalyst, rpm stirrer speed, and 6 C. At the optimum conditions, a biodiesel yield of 91.7% was obtained. By using the optimum conditions, about 51.26 and 3.18% of the K was leached from 25 wt% and wt%, respectively. The wt% should be proper for the transesterification reaction as a heterogeneous catalyst since the amount of K in the fresh catalyst is about the same as in the spent catalyst. It is reasonable to conclude that the type of support strongly affects the activity and leaching of the active species of the catalyst. Acknowledgements This work was partially supported by the Energy Policy and Planning Office, Ministry of Energy, Royal Thai Government, and by the National Excellence Center for Petroleum, Petrochemicals and Advanced Materials, Thailand. References [1] Vicente G, Martinez M, Aracil J. Methyl esters of sunflower oils as fuels: alternative to petroleum-derived diesel fuel. Ing Quim 1999;31:153 9. [2] Fangrui M, Milford AH. Biodiesel production: a review. Bioresource Technol 1999;7:1 15. [3] Freedman B, Butterfield RO, Pryde EH. Transesterification kinetics of soybean oil. J Am Oil Chem Soc 1986;63:1375 8. [4] Jitputti J, Kitiyanan B, Rangsunvigit P, Bunyakiat K, Attanatho L, Jenvanitpanjakul P. Transesterification of crude palm kernel oil and crude coconut oil by different solid catalysts. Chem Eng J 26;116:61 6. [5] Kim HJ, Kang B-S, Kim M-J, Park YM, Kim D-K, Lee J-S, et al. Transesterification of vegetable oil to biodiesel using heterogeneous base catalyst. Catal Today 24;93-95:315 2. [6] Arzamendi G, Campo I, Arguiñarena E, Sánchez M, Montes M, Gandía LM. Synthesis of biodiesel with heterogeneous NaOH/alumina catalysts. Chem Eng J 27;134:123. [7] Xie W, Li H. Alumina-supported potassium iodide as a heterogeneous catalyst for biodiesel production from soybean oil. J Mol Catal A Chem 26;255:1 9. [8] Macleod CS, Harvey AP, Lee AF, Wilson K. Evaluation of the activity and stability of alkali-doped metal oxide catalysts for application to an intensified method of biodiesel production. Chem Eng J 28;135:63 7. [9] Suppes GJ, Dasari MA, Doskocil EJ, Mankidy PJ, Goff MJ. Transesterification of soybean oil with zeolite and metal catalysts. Appl Catal A Gen 24;257: 213 23. [] Serio MD, Ledda M, Cozzolino M, Minutillo G, Tesser R, Santacesaria E. Transesterification of soybean oil to biodiesel by using heterogeneous basic catalysts. Ind Eng Chem Res 26;45:9 14. [11] Xie W, Peng H, Chen L. Transesterification of soybean oil catalyzed by potassium loaded on alumina as a solid-base catalyst. Appl Catal A Gen 26;: 67 74. [12] Xie W, Huang X, Li H. Soybean oil methyl esters preparation using NaX zeolites loaded with KOH as a heterogeneous catalyst. Bioresource Technol 27;98: 936 9. [13] Yin S-F, Zhang Q-H, Xu B-Q, Zhu W-X, Ng C-F, Au C-T. Investigation on the catalysis of CO x -free hydrogen generation from ammonia. J Catal 24;224: 384 96. [14] Sun LB, Chun Y, Gu FN, Yue MB, Yu Q, Wang Y, et al. A new strategy to generate strong basic sites on neutral salt KNO 3 modified NaY. Mater Lett 27;61: 21 4. [15] Martín Alonso D, Mariscal R, Moreno-Tost R, Zafra Poves MD, López Granados M. Potassium leaching during triglyceride transesterification using K/g-Al 2 O 3 catalysts. Catal Commun 27;8:274 8. [16] Xu B, Rotunno F, Bordiga S, Prins R, van Bokhoven JA. Reversibility of structural collapse in zeolite Y: alkane cracking and characterization. J Catal 26;241: 66 73.