Series 40 Axial Piston Motors Technical Information

Series 40 Axial Piston Motors Technical Information

Series 40 Family of Pumps and Motors Series 40 is a family of hydrostatic pumps and motors for "medium power" applications with maximum loads of 345 bar (5000 psi). These pumps and motors can be applied together or combined with other products in a system to transfer and control hydraulic power. Series 40 pump + motor transmissions provide an infinitely variable speed range between zero and maximum in both forward and reverse modes of operation. The pumps and motors each come in four frame sizes: M25, M35, M44, and M46. Series 40 pumps are compact, high power density units. All models utilize the parallel axial piston / slipper concept in conjunction with a tiltable swashplate to vary the pump s displacement. Reversing the angle of the swashplate reverses the flow of fluid from the pump and thus reverses the direction of rotation of the motor output. Series 40 - M35, M44, and M46 pumps may include an integral charge pump to provide system replenishing and cooling fluid flow, as well as servo control fluid flow on M46 pumps. M25 pumps are designed to receive charge flow from an auxiliary circuit or from a gear pump mounted on the auxiliary mounting pad. Series 40 pumps feature a range of auxiliary mounting pads to accept auxiliary hydraulic pumps for use in complementary hydraulic systems. Series 40 - M46 pumps offer proportional controls with either manual, hydraulic, or electronic actuation. An electric three-position control is also available. The M25, M35, and M44 pumps include a trunnion style direct displacement control. Series 40 motors also use the parallel axial piston / slipper design in conjunction with a fixed or tiltable swashplate. There are M25, M35, M44, M46 fixed motor units and M35, M44, M46 variable motor units. The M35 and M44 variable motors feature a trunnion style swashplate and direct displacement control. The M46 variable motors utilize a cradle swashplate design and a two-position hydraulic servo control. The M46 variable motor is available in a cartridge flange version, which is designed to be compatible with CW and CT compact planetary gearboxes. This combination provides a short final drive length for applications with space limitations. 4 Sizes of Variable Displacement Pumps 4 Sizes of Tandem Pumps 3 Sizes of Variable Displacement Motors 4 Sizes of Fixed Displacement Motors High Performance at Low Cost Efficient Axial Piston Design Complete Family of Control Systems Proven Reliability and Performance Optimum Product Configurations Compact, Lightweight Worldwide Sales and Service Copyright 1988, 1989, 1990, 1991, 1994, 1997, Sauer-Sundstrand Company. All rights reserved. Contents subject to change. All trademarks property of their respective owners. Printed in U.S.A. 0797H 2

Contents Series 40 Family of Pumps and Motors...2 Series 40 Motor Features...4 System Circuit Description...5 Motor Circuit Description...5 Technical Specifications...6 Model Code...8 Hydraulic Equations for Motor Selection...9 System Parameters...10 Case Pressure...10 Speed Limits...10 System Pressure...10 Fluid Specifications... 11 Hydraulic Fluid... 11 Temperature and Viscosity... 11 Fluid and Filtration...12 System Requirements...13 Independent Braking System...13 Reservoir...13 Overpressure Protection...13 Bypass Valves...13 Product Features and s...14 Valve...14 Displacement Limiters...15 Speed Sensor...16 Shaft s...17 Through-Shaft s...17 Loading, Life, and Efficiency...18 Bearing Life and External Shaft Loading...18 Hydraulic Unit Life...19 Efficiency Graphs...19 Variable Motor Controls...20 Direct Displacement Control (DDC)...20 Two-Position Hydraulic Displacement Control (HDC)...21 M25 Dimensions...22 M35/M44 Dimensions...24 M35/M44 MV Dimensions...27 M46 Dimensions...29 M46 MV (SAE Flange) Dimensions...32 M46 MV (Cartridge Flange) Dimensions...37 3

Series 40 Motor Features (Outline dimensions start on p. 22) Piston Cylinder Block Output Shaft Displacement Limiter Valve Plate Cylinder Roller Bearing Bearing M25 Fixed Motor () Lip Seal P100 440E Piston Swashplate M35 Variable Motor (MV) P100 443E Cylinder Block Piston Output Shaft Piston Bearing Output Shaft Bearing M35 Fixed Motor () Lip Seal P100 441E Lip Seal Cylinder Block Servo Piston M46 Variable Motor (MV) (SAE Flange) P100 444E Output Shaft Piston Output Shaft Piston Cylinder Bearing M46 Fixed Motor () Lip Seal P100 442E Cylinder Block Bearing Lip Seal P100 445E M46 Variable Motor (MV) (Cartridge Flange) 4

System Circuit Description Control Handle Heat Exchanger Bypass Reservoir Filter Cylinder Block Assembly Displacement Control Valve Heat Exchanger Charge Relief Valve Bypass Valve Fixed Displacement Motor Cylinder Block Assembly Input Shaft Variable Displacement Pump Check Valves w/ High Pressure Relief Valves Charge Pump Module Suction Flow Charge Pressure Servo Pressure Output Shaft High Pressure Case Flow P100 307E A Series 40-M35 fixed motor (right) is shown in a hydraulic circuit with a Series 40-M46 variable pump. The white half of the circuit includes pump features. A suction filtration configuration is shown. Pressure regulation valves are included on the pump. A loop flushing module is included on the motor. Note the position of the reservoir and heat exchanger. Motor Circuit Description Port X1 M1 L1 () Port "A" L2 Port "B" Port X2 () M2 P100 447E A Series 40 - M46 variable motor circuit schematic is shown above. The system ports "A" and "B" hook up to the high pressure work lines. The motor receives pressurized fluid in its inlet port and discharges deenergized fluid through the outlet port. Either port can act as inlet or outlet; flow can be bidirectional. System port pressure can be gauged through ports M1 and M2. The motor has two case drains (L1 and L2). The motor may or may not include loop flushing. Loop flushing provides additional cooling and filtration capacity. 5

Technical Specifications Specifications for Series 40 motors are listed on these two pages. For definitions of the various specifications, see the related pages in this publication. Not all hardware options are available for all configurations; consult the Series 40 Motor Model Code Supplement or Price Book for more information. General Specifications Product Line Motor Type Direction of Rotation Installation Position Filtration Configuration Other System Requirements Series 40 Motors In-line, axial piston, positive displacement motors. Bidirectional, see outline drawings for rotation vs. flow direction information. Discretionary, the housing must be filled with hydraulic fluid. Suction or charge pressure filtration Independent braking system, circuit overpressure protection, suitable reservoir Hardware Specifications Model Motor Configuration Displacement cm 3 3 / rev (in /rev) M25 Fixed M35 Fixed M44 Fixed M46 Fixed M35 MV Variable M44 MV Variable M46 MV Variable 25 (1.50) 35 (2.14) 44 (2.65) 46 (2.80) 35 (2.14) 44 (2.65) 46 (2.80) W eight k g (lb) 11 (25) 11 (26) 11 (26) 14 (30) 21 (47) 21 (47) 23 (51) Moment of Inertia 2 kg m 10-3 2 3 ( lb ft 10 - ) 1.7 (40) 2.9 (67) 2.8 (65) 4.6 (110) 2.9 (67) 2.8 (65) 4.9 (116) Hardware Features Model Type of Mounting (SAE Flange size per SAEJ744*) Port Connections Output Shaft s M25 M35 M44 M46 M35 MV M44 MV S AE "B" S AE "B" S AE "B" S AE "B" S AE "B" SAE "B" Twin, Axial Splined Side, Twin, Axial Splined Tapered Strght Key Side, Twin, Axial Splined Tapered Strght Key Side, Twin, Axial Splined Tapered Strght Key Twin Splined C ontrol s DDC Displacement Speed Sensors Limiters = not available * Some features may not conform to SAEJ744 Twin Splined DDC M46 MV SAE "B" or Cartridge Side, Twin, Axial Splined Tapered HDC O ption 6

System Parameters Model C ase Pressure bar (psi) Speed Limits M25 M35 M44 M46 C ontinuous 1.7 (25) M aximum 5.2 (75) rev/min M35 MV M44 MV M46 MV Rated @ max disp 4000 3600 3300 3600 3600 3300 4000 Maximum @ max disp 5000 4500 4100 3600 4500 4100 4100 R ated @ min disp 5300 4850 5000 S ystem Pressure bar (psi) C ontinuous 210 (3000) M aximum 345 (5000) Fluid Specifications Hydraulic Fluid Ratings and data are based on operation with premium petroleum-based hydraulic fluids containing oxidation, rust, and foam inhibitors. See page 11. Viscosity mm 2 /s or cst (SUS) Continuous Range 12-60 (70-278) Minimum 7 (47) Maximum 1600 (7500) T emperature C ( F) Minimum - 40 (-40) Continuous 82 (180) Maximum 104 (220) Fluid Cleanliness Level ISO 4406 Class 18/13 Recommended Filtration Efficiency Suction Filtration β = 75 35-44 (β 10 2) Charge Filtration β = 75 15-20 (β 10 10) 7

Model Code The model code is a modular description of a specific product and its options. To create a model code to include the specific options desired, see the Series 40 Motor Model Code Supplement or the Series 40 Price Book. Model Number Serial Number Name Plate (Fixed Motor) saue Ames, Iowa, U.S.A. Model Code Neumünster, Germany Typ NNN Model No. Ident Nr 4250000 A 97 05 12345 Serial No. Fabr Nr MADE IN U.S.A. Place of Manufacture Model Code Identification Number Model Number Serial Number Name Plate (Variable Motor) saue Ames, Iowa, U.S.A. Model Code Neumünster, Germany Typ M-025-C-A-E-G-A-C- MMV-035-D-A-A-D-R-R- NNN Model No. Ident Nr 4354025 A 97 05 12345 Serial No. Fabr Nr MADE IN U.S.A. Place of Manufacture Model Code Identification Number Model Code Modules Model Code Modules Frame C D E F MM F 0 2 5 C A E G A Product Type G C T N N N Frame C D E F MM V 0 3 5 D A A D R Product Type G R T N N N Module Description Module Description Product: Fixed Displacement Pump Product: Variable Displacement Pump Frame: Displacement Frame: Displacement Type: Product Version Type: Product Version C: Seal Group D: Output Shaft / Through Shaft Configuration E: End Cap Configuration F: Cylinder Block Group G: Housing Type T: Special Hardware Features C: Seal Group D: Output Shaft / Through Shaft Configuration E: Minimum Swashplate Angle F: Control Features G: End Cap Configuration T: Special Hardware Features 8

Hydraulic Equations for Motor Selection The motor size required for a specific application can be calculated using the equations below. Metric System: Vg n Input flow Q e = l/min 1000 η v Inch System: MD MS Input flow Q e = gpm 231 EV Output torque M e = Vg p η m Nm 20 π Output torque MT = MD p ET 2 π in lbf Output power P e = Vg n p η m kw 600 000 MD MS p ET Output power P = hp 396 000 Motor Speed n = Q e 1000 η v min -1 Vg Motor Speed MS = Q e 231 EV MD rpm Vg = Motor displacement per rev. cm 3 n = Hydrostatic motor speed min -1 p = Differential hydraulic pressure bar η v = Motor volumetric efficiency η m = Motor mechanical efficiency MD = Motor displacement per rev. in 3 MS = Hydrostatic motor speed rpm p = Differential hydraulic pressure psi EV = Motor volumetric efficiency ET = Motor mechanical efficiency 9

System Parameters Case Pressure Under normal operating conditions, case pressure must not exceed the continuous case pressure rating. Momentary case pressures exceeding this rating are acceptable under cold start conditions, but still must stay below the maximum case pressure rating. Operation with case pressure in excess of these limits may result in external leakage due to damage to seals, gaskets, and/or housings. Case Pressure bar psi Continuous 1. 7 25 Maximum 5. 2 75 Speed Limits Rated speed is the speed limit recommended at full power condition and is the highest value at which normal life can be expected. Maximum speed is the highest operating speed permitted and cannot be exceeded without reduction in the life of the product or risking immediate failure and loss of drive line power (which may create a safety hazard). Mobile applications must have an applied speed below the stated maximum speed. In addition, applications must have a braking system, redundant to the transmission, which will stop and hold the vehicle should hydrostatic drive line power be lost. Consult Bulletin BLN-9884 ( Pressure and Speed Limits ) when determining speed limits for a particular application. Speed Limits rev/min M25 M35 M44 M46 M35 MV M44 MV M46 MV Rated @ max disp 4000 3600 3300 3600 3600 3300 4000 Maximum @ max disp 5000 4500 4100 3600 4500 4100 4100 R ated @ min disp 5300 4850 5000 System Pressure System pressure is the differential pressure between system ports referenced to case pressure. It is a dominant operating variable affecting hydraulic unit life. High pressure, which results from high load, reduces expected life in a manner similar to many mechanical assemblies such as engines and gear boxes. There are load-to-life relationships for the rotating group and for the shaft bearings (see p. 18). Continuous pressure is the average, regularly occurring operating pressure that should yield satisfactory product life. Maximum pressure is the highest intermittent pressure allowed, and is the relief valve setting. It is determined by the maximum machine load demand. For most systems, the load should move at this pressure. Maximum pressure is assumed to occur a small percentage of operating time, usually less than 2% of the total. Both the continuous and maximum pressure limits must be satisfied to achieve the expected life. All pressure limits are differential pressures (referenced to charge pressure) and assume normal charge pressure and no externally applied shaft loads. Pressure Limits bar psi Continuous 210 3000 Maximum 345 5000 10

Fluid Specifications Hydraulic Fluid Ratings and data for Series 40 products are based on operation with premium hydraulic fluids containing oxidation, rust and foam inhibitors. These include API CD engine oils per SAE J183, M2C33F or G automatic transmission fluids, Dexron II or IIE (not Dexron III) meeting Allison C3 or Caterpillar TO-2 specifications and certain agricultural tractor fluids. Hydraulic fluids per DIN 51524, part 2 (HLP) and part 3 (HVLP) are suitable. Fire resistant fluids are also suitable at modified operating conditions. For more information see Sauer-Sundstrand publication BLN-9887 or 697581. Refer to publication ATI-E 9101 for information relating to biodegradable fluids. While fluids containing anti-wear additives are not necessary for the satisfactory performance of the Series 40 units, they are often required for associated equipment. These fluids must possess good thermal and hydrolytic stability to prevent wear, erosion, and corrosion of the internal components. It is not permissible to mix hydraulic fluids. Contact your Sauer-Sundstrand representative for more information. Temperature and Viscosity Temperature and viscosity requirements must be concurrently satisfied. The data shown at right assumes petroleum-based fluids. The high temperature limits apply at the hottest point in the transmission, which is normally the case drain. The pump should generally be run at or below the continuous temperature. The maximum temperature is based on material properties and should never be exceeded. Cold oil will generally not affect the durability of the transmission components, but it may affect the ability to flow oil and transmit power; therefore temperatures should remain 16 C (30 F) above the pour point of the hydraulic fluid. The minimum temperature relates to the physical properties of component materials. For maximum unit efficiency and bearing life the fluid viscosity should remain in the continuous viscosity range. The minimum viscosity should be encountered only during brief occasions of maximum ambient temperature and severe duty cycle operation. The maximum viscosity should be encountered only at cold start. Heat exchangers should be sized to keep the fluid within these limits. Testing to verify that these temperature limits are not exceeded is recommended. T emperature C F Viscosity Minimum -40-40 Continuous 82 180 Maximum 104 220 mm 2 / s (cst) SUS Continuous Range 12-60 70-278 Minimum 7 47 Maximum 1600 7500 11

Fluid and Filtration To prevent premature wear, it is imperative that only clean fluid enter the hydrostatic transmission circuit. A filter capable of controlling the fluid cleanliness to ISO 4406 Class 18/13 (SAE J1165) or better under normal operating conditions is recommended. The filter may be located either on the inlet (suction filtration) or discharge (charge pressure filtration) side of the charge pump. Series 40 pumps are available with provisions for either suction or charge pressure filtration to filter the fluid entering the charge circuit (see BLN-9989). The selection of a filter depends on a number of factors including the contaminant ingression rate, the generation of contaminants in the system, the required fluid cleanliness, and the desired maintenance interval. Filters are selected to meet the above requirements using rating parameters of efficiency and capacity. Filter efficiency may be measured with a Beta ratio 1 (β x ). For simple suction-filtered closed circuit transmissions and open circuit transmissions with return line filtration, a filter with a β-ratio within the range of β 35-45 = 75 (β 10 2) or better has been found to be satisfactory. For some open circuit systems, and closed circuits with cylinders being supplied from the same reservoir, a considerably higher filter efficiency is recommended. This also applies to systems with gears or clutches using a common reservoir. For these systems, a filter within the range of β 15-20 = 75 (β 10 10) or better is typically required. Since each system is unique, the filtration requirement for that system will be unique and must be determined by test in each case. It is essential that monitoring of prototypes and evaluation of components and performance throughout the test program be the final criteria for judging the adequacy of the filtration system. See publication BLN-9887 or 697581 and ATI-E9201 for more information. (1) Filter ß x -ratio is a measure of filter efficiency defined by ISO 4572. It is defined as the ratio of the number of particles greater than a given diameter ("x" in microns) upstream of the filter to the number of these particles downstream of the filter. 12

System Requirements Independent Braking System The loss of hydrostatic drive line power in any mode of operation (e.g., forward, reverse, or "neutral" mode) may cause the loss of hydrostatic braking capacity. A braking system, redundant to the hydrostatic transmission must, therefore, be provided which is adequate to stop and hold the system should the condition develop. Reservoir The reservoir should be designed to accommodate maximum volume changes during all system operating modes and to promote de-aeration of the fluid as it passes through the tank. The reservoir should be designed to accommodate a fluid dwell time of between 30 and 90 seconds to allow entrained air in the fluid to escape. The fluid volume in the reservoir would be 50% of the maximum charge pump flow per minute at 30 seconds dwell and 150% of maximum charge flow at 90 seconds dwell. The reservoir capacity is recommended to be 125% of the fluid volume to accommodate fluid expansion with temperature. The reservoir outlet to the charge pump inlet should be above the bottom of the reservoir to take advantage of gravity separation and prevent large foreign particles from entering the charge inlet line. A 100-125 µm screen over the outlet port is recommended. The reservoir inlet (fluid return) should be positioned so that flow to the reservoir is discharged below the normal fluid level, and also directed into the interior of the reservoir for maximum dwell and efficient deaeration. A baffle (or baffles) between the reservoir inlet and outlet ports will promote de-aeration and reduce surging of the fluid. Overpressure Protection Series 40 motors (as well as other system components) have pressure limitations. Relief valves or pressure limiters should be present in the high pressure circuit to protect components from excessive pressures. Series 40 pumps are available with a range of high pressure relief valve settings. Refer to publication BLN-9989 for more information. Note: High pressure relief valves are intended for transient overpressure protection and are not intended for continuous pressure control. Operation over relief valves for extended periods of time may result in severe heat build up. High flows over relief valves may result in pressure levels exceeding the nominal valve setting and potential damage to system components. Bypass Valves In some applications it is desirable to bypass fluid around the variable displacement pump allowing, for example, a vehicle to be moved short distances at low speeds without running the prime mover. This is accomplished by a manually operated bypass valve. When open, this valve connects both sides of the pump/motor circuit and allows the motor to turn. This valve must be fully closed for normal operation. Bypass valves are available in Series 40 pumps. Refer to publication BLN-9989 for more information. Note: Bypass valves are intended for moving a machine or vehicle for very short distances at very slow speeds. They are NOT intended as "tow" valves. 13

Product Features and s Valve Series 40 motors may incorporate an integral loop flushing valve. Installations that require additional fluid to be removed from the main hydraulic circuit because of fluid cooling requirements, or circuits requiring the removal of excessive contamination, will benefit from loop flushing. A loop flushing valve will remove heat and contaminants from the main loop at a rate faster than otherwise possible. (Contact your Sauer-Sundstrand representative for production availability on specific frame size motors.) Series 40 motors equipped with an integral loop flushing valve include a loop flushing relief valve and may include an orifice with the valve. The flushing flow will be a function of the relative settings of the motor charge relief, the pump charge relief valve, and the orifice size (if present). The motor relief must be set to a pressure less than or equal to the pump relief to provide loop flushing. Loop flushing flows of 3.8 to 7.6 l/min (1 to 2 gpm) are adequate for most applications. Contact your Sauer- Sundstrand representative for assistance. Relief Valve Specs T ypical Flow Rate 3.8-7.6 l/min (1-2 gpm) R elief Setting 14-25 bar (200-355 psi) O rifice Size None, 1.4 mm (0.055") Valve - M25 Shuttle Valve P100 448E WARNING Incorrect charge pressure settings may result in the inability to build required system pressure and/or inadequate loop flushing flows. Correct charge pressure must be maintained under all conditions of operation to maintain pump control performance of hydraulically controlled pumps. 14

Displacement Limiters M35, M44, and M46 variable motors have minimum displacement limiters. These can be adjusted by loosening the sealing lock nut, adjusting displacement by rotating the screw with a wrench, then locking the adjuster by torquing the sealing lock nut. Displacement Limiter Swashplate Minimum unit displacement is obtained with the adjuster screw at its maximum extension from the end cap or displacement control piston cover. All motors are shipped with the limiter set for minimum motor displacement. The M35 and M44 MV minimum displacement limiter is located in the end cap. The M46 MV minimum displacement limiter is located in the displacement control piston cavity. The length and configuration of this limiter will depend upon the control option installed in the motor. M46 MV units may have an optional mechanical maximum displacement limiter located in the displacement control piston cover. The maximum displacement limit can be adjusted by loosening the sealing lock nut, adjusting displacement by rotating the screw with a screwdriver, then locking the adjuster by torquing the sealing lock nut. Maximum unit displacement is obtained with the adjuster screw standing at its maximum height out of the displacement control piston cover. All motors are shipped with the limiter set for maximum motor displacement. Fixed Minimum Displacement Limiter Displacement Limiter - M35 MV Adjustable Minimum Displacement Limiter Adjustable Maximum Displacement Limiter (Shown at Maximum Setting) Displacement Limiter - M46 MV (SAE Flange) P100 449E P100 450E WARNING Care should be taken in adjusting displacement limiters to avoid an undesirable condition of output flow or speed. The sealing lock nut must be retorqued after every adjustment to prevent an unexpected change in output conditions and to prevent external leakage during pump operation. 15

Speed Sensor Series 40 motors are available with a speed sensor option for direct measurement of motor output speed. This sensor may also be used to sense the direction of motor rotation. A special magnetic speed ring is pressed onto the outside diameter of the cylinder block and a Hall effect pulse pickup sensor is located in the motor housing. The sensor accepts supply voltage and outputs a digital pulse signal in response to the speed of the ring. The output changes its high/low state as the north and south poles of the permanently magnetized speed ring pass by the face of the sensor. The digital signal is generated at frequencies suitable for microprocessor based controls. This sensor will operate with a supply voltage of 4.5 to 15 VDC, and requires a current of 12 ma at 5.0 VDC under no load. Maximum operating current is 20 ma at 5 VDC. Maximum operating frequency is 15 khz. Output voltage in High State (VOH) is sensor supply voltage minus 0.5 VDC, minimum. Output voltage in Low State (VOL) is 0.5 VDC, maximum. The sensor is available with a Packard Weather- Pack 4-pin sealed connector. Contact your Sauer-Sundstrand representative for production availability on specific motor frame sizes, or for special speed sensor options. Supply Voltage Required Current Max Max VOH VOL Current Frequency Pulse/Rev Connector Speed Sensor Specs SAUER-SUNDSTRAND Mating Parts Kit Part No. K03379 (4 pin) Packard Weather-Pack 4 Pin Tower Connector Red White Black Green 4.5-15 VDC 12mA @ 5 VDC (no load) 20 ma @ 5VDC A B C D 15kHz Supply VDC 0.5 VDC M25 43 0.5 VDC Max M35 46 M44 46 M46 51 Packard Weather-Pack 4-pin Supply Voltage + Speed Signal Gnd Common Direction P100 451E Pulse Pickup and Connector Speed Sensor Magnetic Ring Cylinder Block P100 452E Cross-Section of Speed Sensor on Cylinder Kit 16

Shaft s Series 40 motors are available with a variety of splined, straight keyed, and tapered shaft ends. Nominal shaft sizes and torque ratings for some available shafts are shown in the accompanying table. Torque ratings assume no external radial loading. Continuous (Cont) torque ratings for splined shafts are based on spline tooth wear, and assume the mating spline has a minimum hardness of R c 55 and full spline depth with good lubrication. Maximum torque ratings are based on shaft torsional strength and assume a maximum of 200 000 load reversals. Shaft Availability and Torque Ratings Nm (in lbf) M25 M35 M44 M46 M35 MV M44 MV M46 MV Spline 13 tooth, 16/32 pitch Spline 15 tooth, 16/32 pitch C ont 85 (750) 73 (650) 73 (650) 73 (650) 73 (650) 73 (650) 73 (650) M ax 140 (1240) 226 (2000) 226 (2000) 226 (2000) 226 (2000) 226 (2000) 226 (2000) Cont - 153 (1350) 153 (1350) 153 (1350) 153 (1350) 153 (1350) 153 (1350) Max - 362 (3200) 362 (3200) 362 (3200) 362 (3200) 362 (3200) 362 (3200) NOTE: Recommended mating splines for Series 40 splined output shafts should be in accordance with ANSI B92.1 Class 5. Sauer- Sundstrand external splines are modified Class 5 Fillet Root Side Fit. The external spline Major Diameter and Circular Tooth Thickness dimensions are reduced in order to assure a clearance fit with the mating spline. NOTE: Other shaft options may exist. Contact your Sauer-Sundstrand representative for availability. Through-Shaft s al through-shafts are available on Series 40 fixed and variable displacement motors (as noted in the accompanying table). Through-shafts are provided for use in secondary (parking) braking systems. Through-shaft ends are not intended for continuous power transmission. WARNING Exceeding these torque limits could cause shaft breakage, which could result in a loss of braking function and machine control, and a potential runaway condition. Through-Shaft Availability and Torque limitations M46 Frame M35 M44 Size /MV(SAE) Shaft Spline Max. Torque Limit N m (in lbf) 13T 16/32 P 328 (2900) 13T 16/32 P 328 (2900) 13T 16/32 P 328 (2900) 17

Loading, Life, and Efficiency Bearing Life and External Shaft Loading Bearing life is a function of speed, pressure and swashplate angle plus any external loads. Other life factors include oil type and viscosity. In vehicle propulsion drives with no external loads, where the speed, pressure, and swashplate angle are often changing, normal bearing B10 (90% survival) life will exceed the hydraulic unit life. In non-propel drives, such as conveyors or fan drives, the operating speed and pressure may be nearly constant leading to a distinctive duty cycle compared to that of a propulsion drive. In these types of applications, a bearing life review is recommended. Series 40 motors are designed with bearings that can accept some incidental external radial and thrust loads. However, any amount of external load will reduce the expected bearing life. R e M e L Shaft Loading Parameters Maximum Radial Side Load Maximum External Moment Distance from Mounting Flange to Point of Load F B Force of Block (applies at Center of Gravity) T Thrust Load Recommended Maximum External Shaft Moments M25 M35/44 M46 M e N m (in lbf) 29 (255) 25 (225) 24 (215) The allowable radial shaft loads are a function of the load position, the load orientation, and the operating pressures of the hydraulic unit. All external shaft loads will have an effect on bearing life. In motor applications where external shaft loads cannot be avoided, the impact on bearing life can be minimized by orienting the load to the 180 degree position. F B L R e The recommended maximum radial load (R e ) is based on an external moment (M e ) and the distance (L) from the mounting flange to the load, see table at right. The loads in the table reflect a worst case external load orientation (0 degrees), a continuously applied working pressure of 140 bar (2000 psi), 20 bar (285 psi) charge pressure, 1800 rpm, and a bearing life (B10) of 2000 hours. Shaft Loading (with 180 Side Load, R e ) T P100 453E The recommended maximum allowable radial load is calculated as: R e = M e / L Thrust loads in either direction should be avoided. If continuously applied external radial loads exceed the recommended maximum allowable, or thrust loads are known to occur, contact Sauer-Sundstrand for an evaluation of unit bearing life. al high capacity bearings are available. Tapered output shafts or clamp-type couplings are recommended for applications where radial shaft side loads are present. 0 Re 90 Re 270 Re Axis of Swashplate Rotation 180 Re External Shaft Load Orientation End View of Shaft P100 455E 18

Hydraulic Unit Life Hydraulic unit life is defined as the life expectancy of the hydraulic components. Hydraulic unit life is a function of speed and system pressure; however, system pressure is the dominant operating variable affecting hydraulic unit life. High pressure, which results from high load, reduces expected life in a manner similar to many mechanical assemblies such as engines and gear boxes. It is desirable to have a projected machine duty cycle with percentages of time at various loads and speeds. An appropriate design pressure can be calculated by Sauer-Sundstrand from this information. This method of selecting operating pressure is recommended whenever duty cycle information is available. In the absence of duty cycle data, an estimated design pressure can usually be established based on normal input power and maximum pump displacement. Note that all pressure limits are differential pressures (referenced to charge pressure) and assume normal charge pressure. Series 40 motors will meet satisfactory life expectancy if applied within the parameters specified in this bulletin (see p. 10). For more detailed information on hydraulic unit life see BLN-9884, "Pressure and Speed Limits." Efficiency Graphs The following performance graph provides typical volumetric and overall efficiencies for Series 40 motors. These efficiencies apply for all Series 40 motors at maximum displacement. The performance map provides typical motor overall efficiencies at various operating parameters. These efficiencies also apply for all Series 40 motors at maximum displacement. Efficiency % 100 95 90 85 Motor Performance as a Function of Operating Speed* Pick up graph from bar old psi page 15 Volumetric Efficiency 170 bar (2500 psi) Volumetric Efficiency Overall Efficiency 170 bar (2500 psi) Overall Efficiency 345 bar (5000 psi) 345 bar(5000psi) at 62.5% System Pressure 345 270 210 140 70 5000 4000 3000 2000 1000 Motor Performance at Select Operating Parameters* 80% 85% 88% 89% 89% 88% 85% 80% 80 0 25 50 75 100 0 0 Speed % of Rated Continuous Speed 0 25 50 75 100 P100 455E Speed % of Rated Continuous Speed P100 456E * At maximum displacement, assumes fluid viscosity in continuous range (p. 11). 19

Variable Motor Controls (Dimensions on p. 28) Direct Displacement Control (DDC) The Direct Displacement Control can be located on either side of the M35 and M44 variable motors. It provides a simple, positive method of control. Movement of the control shaft causes a proportional swashplate movement, thus varying the motor s displacement from full displacement to minimum displacement. Minimum Swashplate Angle 16 for M35 16 for M44 Some applications (generally vehicle propel) will require a provision for non-linear control input to reduce control sensitivity near neutral. Damping or frictional forces may be necessary to produce desirable control feel. Neutral position is not factory set, nor is there any internal neutral return mechanism. The application must include provisions for all control linkage and neutral return fuctionality. WARNING With no external forces applied to the swashplate trunnion, internal hydraulic forces may not return the swashplate to the neutral position under all conditions of operation. DDC on Left Side of M35 Pump Min. Motor Displacement Trunnion Rotation 100% P100 457E External Control Handle Requirements Maximum allowable trunnion torque is 79.1 Nm (700 in lbf). Minimum torque necessary to hold the swashplate per 70 bar of differential system pressure is 11.3 Nm (100 in lbf). Maximum trunnion angle is 16 for M35 and M44. P100 458E Pump Displacement vs Swashplate Rotation DDC Input Specs M ax Torque Nm (in lbf) 79.1 (700) Min Torque to Hold (per 70 bar (1000 psi) system pressure) 11.3 (100) Nm (in lbf) Max Angle 16 20

Two-Position Hydraulic Displacement Control (HDC) Series 40 - M46 variable displacement motors are equipped with a hydraulically controlled swashplate. The motor is typically spring biased toward maximum displacement. A hydraulic piston is used to shift the swashplate from maximum to minimum displacement. SAE flange motors utilize a single servo piston which can be regulated by a single- or two-line control. Cartridge flange motors utilize a two piston control which is regulated by a single-line control. Port X2 Control Pressure Supply (for Maximum Displacement) "Top" With the standard single-line control option, hydraulic pressure is supplied to the bottom control port (port X1) to shift the motor to minimum displacement. The opposite end of the displacement control piston is internally drained to the motor case. A minimum pressure of 13.8 bar (200 psi) is required to shift the swashplate. When the control pressure is removed, the bias spring returns the motor to maximum displacement. A customer supplied 2-position, 3-way control valve is generally used with the single-line control. Hydraulic pressure on the control piston must not exceed 27.6 bar (400 psi). "Bottom" Port X1 Control Pressure Supply (for Minimum Displacement) Single-Line Control Two-Line Control M46 2-Position Hydraulic Displacement Controls (SAE Flange Motors) Bias Spring P100 459E When the M46 variable motor is utilized in applications where frequent shifting on-the-go is encountered as part of the normal duty cycle, the optional two-line control is recommended. Applications with routine shifting from work range to travel range do not require the two-line control. Control pressure is ported to port X1 and drained from port X2 to command minimum displacement and ported to port X2 and drained from port X1 to command maximum displacement. A customer supplied 2-position, 4-way control valve is generally used with the two-line control. Hydraulic pressure on the control piston must not exceed 27.6 bar (400 psi). The shift rate for either the single- or two-line control can be optimized for the application requirements by orifices in either (or both) the control valve supply and drain lines. Contact your Sauer-Sundstrand representative for additional information. Max Pressure on Control bar (psi) Min Pressure to Shift bar (psi) Control Valve (customer supplied) HDC Input Specs Single Line Control Two Line Control* 27.6 (400) 27.6 (400) 13.8 (200) 13.8 (200) 2-position 3-way "Bottom" Port X1 Control Pressure Supply P100 460E M46 2-Position Hydraulic Displacement Controls (Cartridge Flange Motors) / 2-position 4-way / * Available with SAE flange only. 21

M25 Dimensions M25 : Axial Ports, Twin Ports,, Speed Sensor mm [in.] Motor Shaft Rotation Clockwise (CW) Counterclockwise (CCW) Flow Direction P ort "A" Port "B" In Out Out In 26.67 [1.050] 7/8 14* Port "B" (Twin Port ) 7/8 14* Port "B" (Axial Port ) 65.91 [2.595] 64.26 [2.530] 7/8 14* Port "A" (Twin Port ) 7/8 14* Port "A"(Axial Port ) 25.4 [1.000] 3/4 16 SAE* Case Outlet L1 134.5 [5.29] 48.8 [1.92] 64.8 [2.55] "Z" 64.97 min [2.558] "X" 78.9 [3.11] 101.57 [3.999] 26.67 [1.050] 56.9 [2.24] VIEW "Z" (REAR VIEW) AXIAL OR TWIN PORTS Speed Sensor 9/16 18* System Pressure Gauge Ports M1 and M2 76.7 [3.02] 162.8 [6.41] 3/4 16* Case Outlet (Alternate) L2 LEFT SIDE VIEW AXIAL OR TWIN PORTS Packard Weather-Pack 4-Way Conn. (Male) Mates with Packard Part No 12015797 4-Way Tower (Female) OR Sauer-Sundstrand Kit No. K03384 "Z" 3.89 [98.9] VIEW "Z" (REAR VIEW) W/ LOOP FLUSHING Relief Valve Shuttle Valve 94.488 [3.72] 143.0 [5.63] LEFT SIDE VIEW W/ LOOP FLUSHING P100 461E *All SAE straight thread O-Ring ports per SAE J1926. Shaft rotation is determined by viewing motor from output shaft end. Contact your SAUER-SUNDSTRAND representative for specific installation drawings. 22

M25 : Mounting Flange, Shaft Coupling Must Not Protrude Beyond This Surface 87.2 [3.44] CCW 73.02 [2.875] CW Mounting Flange (Ref) 33.32 max [1.312] 16.5 [0.65] Full Spline 18.8 max [0.74] 21.717 dia. [0.8550] 20.638 [0.8125] Pitch dia 30 Pressure Angle 13 Teeth, 16/32 Pitch Fillet Root Side Fit per ANSI B92.1 Class 5 Also Mates with Flat Root Side Fit 7.9 [0.31] SPLINED OUTPUT SHAFT: OPTION E 14.27 [0.562] dia VIEW "X" (FRONT VIEW) Mounting Flange (Ref) 42.8 [1.68] 33.3 Gauge Dim [1.311] 27 [1.06] Coupling Must Not Protrude Beyond 25.4 max [1.000] 6.30 x 22.22 dia Woodruff Key [0.248 x 0.875] 0.25 [0.01] min R On Edges 3.81 max [0.150] 22.22 Gauge dia [0.875] 0.750-16 UNF-2A Thd TAPERED OUTPUT SHAFT: OPTION N 38.1 [1.500] Taper Per Foot per SAE J501 25.4 [1.000] Nominal Shaft dia P100 461E 23

M35/M44 Dimensions M35/M44 : Axial Ports, Twin Ports,, Speed Sensor mm [in.] Motor Shaft Rotation Clockwise (CW) Counterclockwise (CCW) Flow Direction P ort "A" Port "B" In Out Out In 185.4 [7.30] 186.8 [7.335] 1.0625-12* Housing w/ al Speed Sensing 89.7 [3.53] "Z" "X" 71.9 78.2 [2.83] [3.08] 23.9 [0.94] 0.4375-20* System Pressure Gauge Port - M2 40.1 [1.58] 44.5 [1.75] 0.875-14* Case Drain - L2 0.4375-20* System Pressure Gauge Port - M1 Relief Valve () 105.6 [4.16] 30.5 [1.20] Shuttle Valve () Packard Weather-Pack 4-Way Conn. (Male) Mates with Packard Part No 12015797 4-Way Tower (Female) OR Sauer-Sundstrand Kit No. K03384 Speed Sensor VIEW "Z" (REAR VIEW) AXIAL PORTS LEFT SIDE VIEW AXIAL PORTS P100 462E 77.7 [3.06] Port 'B' Port 'A' 1.0625-12* 186.3 [7.34] 154.6 [6.08] 92.1 [3.63] 12.8 [0.51] 79.5 77.1 [3.13] [3.04] "Z" "X" 78.2 [3.08] 23.9 [0.94] 0.4375-20* System Pressure Gauge Port - M2 Valve () 0.4375-20* System Pressure Gauge Port - M1 71.9 [2.83] Shuttle Valve () 99.1 [3.90] *All SAE straight thread O-Ring ports per SAE J1926. Shaft rotation is determined by viewing motor from output shaft end. Contact your SAUER-SUNDSTRAND representative for specific installation drawings. 24 VIEW "Z" (REAR VIEW) TWIN PORTS LEFT SIDE VIEW TWIN PORTS P100 463E

M35/M44 : Side Ports, Thru Shaft Motor Shaft Rotation Clockwise (CW) Counterclockwise (CCW) Flow Direction P ort "A" Port "B" In Out Out In 0.875-14* Case Drain - L2 77.7 [3.06] 67.3 [2.65] Approx Center of Gravity 1.0625-12* 186.3 [7.34] 154.6 [6.09] 92.1 [3.63] 12.8 [0.51] Port 'B' 89.7 [3.53] Port 'A' "Z" 17.8 [0.70] "X" 44.5 [1.75] 71.9 [2.83] 65.9 [2.60] VIEW "Z" (REAR VIEW) SIDE PORTS 161.3 [6.35] 99.1 [3.90] 184.9 [7.28] LEFT SIDE VIEW SIDE PORTS 0.875-14* Case Drain - L1 P100 464E 67.3 [2.63] 67.3 [2.63] 65.91 [2.60] 1.0625-12* 21.1 [0.83] Full Spline Length 218.29 [8.594] 184.0 [7.25] 92.1 [3.63] 12.8 [0.51] 29 [1.14] 89.7 [3.53] "Z" 21.72 [0.855] "X" 50.813 [2.000] 0.875-14* Case Drain - L2 0.500-13 Thd 92 Min Full Thd [23.3] VIEW "Z"(REAR VIEW) SIDE PORTS W/ THRU SHAFT 70.5 [2.77] 71.9 [2.83] Aux Shaft Approx Center of Gravity 36.8 max [1.45] Auxiliary Drive Spline Data: 20.638 Pitch Diameter [0.8125] 30 Pressure Angle 13 Teeth, 16/32 Pitch Fillet Root Side Fit ANSI B92.1-1970 Class No. 5 Also Mates with Flat Root Side Fit 6.3 [0.25] Coupling Must Not Protrude Beyond This Surface 99.1 [3.90] 151.00 [5.95] 161.3 [6.35] LEFT SIDE VIEW SIDE PORTS W/ THRU SHAFT 0.875-14* Case Drain - L1 P100 465E 25

M35/M44 : Mounting Flange, Shafts Shaft Op t i o n Sh a f t L e n g t h "S " Sh a f t D i a m e t e r "T " M35 / M 4 4 Splined Shaft O p t i o n s Fu l l S p l i n e "U " Ma j o r D i a. "V " Pitch Dia. "W " No. T e e t h "Y " Pi t c h "Z " A 33. 5 5 [ 1. 3 2 1 ] 18. 8 [. 7 4 ] 16. 5 [. 6 5 ] 21. 7 2 [. 8 5 5 0 ] 20. 6 3 8 [. 8 1 2 5 ] 13 16 / 3 2 -- - C 33. 5 5 [ 1. 3 2 1 ] 18. 8 [. 7 4 ] 16. 5 [. 6 5 ] 21. 7 2 [. 8 5 5 0 ] 20. 6 3 8 [. 8 1 2 5 ] 13 16 / 3 2 13 T F 33. 5 5 [ 1. 3 2 1 ] 21. 9 8 [. 8 6 5 ] 18. 5 [. 7 3 ] 24. 8 9 [. 9 8 0 0 ] 23. 8 1 2 [. 9 3 7 5 ] 15 16 / 3 2 -- - Th r u Sh h a f t mm [in.] 4.06 [0.16] Approx. Center of Gravity CW 70.48 [2.775] Case Drain - L1 Both Sides 7.65 [0.301] Mounting Flange (Ref) "S" "U" Coupling Must Not Protrude Beyond This Surface "V" dia "W" Pitch dia 30 Pressure Angle "Y" Teeth, "Z" Pitch Fillet Root Side Fit per ANSI B92.1-1970 Class No. 5 Also Mates with Flat Root Side Fit "T" dia CCW SPLINED OUTPUT SHAFT (SEE TABLE) 70.36 [2.77] 87.25 [3.435] 14.27 dia. [0.562] VIEW "X" (FRONT VIEW) Mounting Flange P100 466E (Ref) 42.8 [1.68] 33.3 Gauge Dim [1.311] 27 [1.06] Coupling Must Not Protrude Beyond 25.4 max [1.000] 6.30 x 22.22 dia Woodruff Key [0.248 x 0.875] 0.25 [0.01] min R On Edges 3.81 max [0.150] 22.22 Gauge dia [0.875] 0.750-16 UNF-2A Thd TAPERED OUTPUT SHAFT: OPTION N 38.1 [1.500] Taper Per Foot per SAE J501 25.4 [1.000] Nominal Shaft dia Mounting Flange (Ref) Coupling Must Not Protrude Beyond This Surface 7.65 [0.301] 6.35 [0.250] Sq Key 38.1 [1.500] Long 0.38 [0.015] min R On Edges 2.84 max [0.112] 63.73 [2.509] 22.2 dia [0.874] 9.4 [0.37] STRAIGHT KEYED OUTPUT SHAFT: OPTION Y P100 467E *All SAE straight thread O-Ring ports per SAE J1926. Shaft rotation is determined by viewing motor from output shaft end. Contact your SAUER-SUNDSTRAND representative for specific installation drawings. 26

M35/M44 MV Dimensions M35/44 MV: Twin Ports, Thru Shaft Motor Shaft Rotation Flow Direction P ort "A" Port "B" Clockwise (CW) In Out Counterclockwise (CCW) Out In 0.5625-18* System Pressure Gauge Port M2 92.2 [3.63] 96.5 [3.80] 0.5625-18* System Pressure Gauge Port M1 95 [3.74] "Z" "X" 80.5 [3.17] Port B VIEW "Z" (REAR VIEW) TWIN PORTS Port A "W" 16 max. Disp. LEFT SIDE VIEW min. Disp. 66.7 [2.63] 12.6 [0.50] 1.0625-12* Case Outlet 96.4 [3.80] 1.0625-12* Port A 35 [1.38] 35 [1.38] 1.0625-12* Port B 164.7 [6.48] VIEW "W" P100 468E 27

M35/M44 MV: Mounting Flange, Shaft, Trunnion Control mm [in.] M35 / M44 MV Splined Shaft s Max. Coupling Shaft Full Shaft Major Dia. Pitch Dia. No. Teeth Thru Engagement Diameter Spline Length Pitch "V" "W" "Y" Shaft "S" "T" "U" A 33.3 [1.31] 18.8 [0.74] 16.5 [0.65] 21.72 [0.855] 20.638 [0.8125] 13 16/32 --- E 33.3 [1.31] 21.98 [0.865] 18.5 [0.73] 24.89 [0.980] 23.812 [0.9375] 15 16/32 --- Control Trunnion Left Side L 125 [4.92] 111.8 [4.40] CCW 70.4 [2.77] CW Control Trunnion Right Side R 7.87 [0.310] "S" Coupling Must Not Protrude Beyond This Surface "U" "W" Pitch dia 30 Pressure Angle "Y" Teeth, 16/32 Pitch Fillet Root Side Fit "V" dia per ANSI B92.1 Class No. 5 Also Mates with Flat Root Side Fit 87.25 [3.44] 73.03 [2.875] "T" dia Mounting Flange (Ref) SPLINED OUTPUT SHAFT (SEE TABLE) 14.5 dia [0.562] VIEW "X" (FRONT VIEW) 45 M35: 15.82 [0.623] M44: 19.01 [0.750] 19.84 [0.781] TRUNNION CONTROL P100 469E *All SAE straight thread O-Ring ports per SAE J1926. Shaft rotation is determined by viewing motor from output shaft end. Contact your SAUER-SUNDSTRAND representative for specific installation drawings. 28

M46 Dimensions M46 : Axial Ports, Twin Ports,, Speed Sensor Motor Shaft Rotation Clockwise (CW) Counterclockwise (CCW) Flow Direction P ort "A" Port "B" In Out Out In L1 63.5 [2.50] 63.5 [2.50] 7/8 14* (Alternate System Pressure Gage Ports M1 And M2) 3/4 16* Case Outlet L1 188.6 [7.42] (3) Places 140.3 [5.52] 93.3 [3.64] Speed Sensor (KPP) 53.3 [2.10] 1-1/16 12* System Pressure Port Port "A" This Side Port "B" Opposite Side 102.4 [4.03] 12.2 [0.48] Shuttle Valve "Z" 90.3 [3.56] w/ loop flushing 85.3 [3.36] "X" 39.4 [1.55] VIEW "Z" (REAR VIEW) AXIAL PORTS W/ LOOP FLUSHING 7/16 20* System Pressure Gauge Ports M1 And M2 Relief Valve 202.2 [7.96] 173.6 [6.84] LEFT SIDE VIEW AXIAL PORTS W/ LOOP FLUSHING L1 91.4 [3.60] 29.7 [1.17] 1-1/16 12* System Pressure Port Port "A" This Side Port "B" Opposite Side 3/4 16* Case Outlet L1 162.9 [6.42] Both Sides 140.3 [5.52] "Z" Shuttle Valve VIEW "Z" RADIAL (TWIN) PORTS W/ LOOP FLUSHING 7/16 20* System Pressure Gauge Ports M1 And M2 Relief Valve 202.2 [7.96] LEFT SIDE VIEW RADIAL (TWIN) PORTS W/ LOOP FLUSHING P100 470E 29

M46 : Side Ports,, Thru Shaft mm [in.] Motor Shaft Rotation Flow Direction P ort "A" Port "B" Clockwise (CW) In Out Counterclockwise (CCW) Out In L1 61 [2.40] 7/8 14* (Alternate System Pressure Gauge Ports M1 And M2) 162.9 [6.42] Both Sides 140.3 [5.52] 3/4 16* Case Outlet L1 1-1/16 12* System Pressure Port Port "A" This Side Port "B" Opposite Side Shuttle Valve "Z" 21.1 [0.83] Both Sides VIEW "Z" RADIAL (SIDE) PORTS W/ LOOP FLUSHING 73.4 [2.89] L2 70.2 [2.76] 7/16 20* System Pressure Gauge Ports M1 And M2 Aux. Drive Spline Data: 20.638 [0.8125] Pitch dia 30 Pressure Angle 13 Teeth, 16/32 Pitch Fillet Root Side Fit per ANSI B92.1, Class No. 5 Also Mates with Flat Root Side Fit ([2900 Lb in] max Torque, Engineering Approval Required) Relief Valve 202.2 [7.96] LEFT SIDE VIEW RADIAL (SIDE) PORTS W/ LOOP FLUSHING 198.8 [7.82] 168.3 [6.62] 80 [3.15] 70.8 [2.79] 1-5/16 12* System Pressure Port Port "A" This Side Port "B" Opposite Side 21.1 Full Spline [0.83] 21.72 dia [0.855] "Z" L1 3/4 16* Case Outlets L1 And L2 VIEW "Z" (REAR VIEW) RADIAL (SIDE) PORTS W/ THRU SHAFT 34.5 max [1.36] Coupling Must Not Protrude Beyond This Dimension 233.5 [9.19] 158.1 [6.22] LEFT SIDE VIEW RADIAL (SIDE) PORTS W/ THRU SHAFT P100 471E *All SAE straight thread O-Ring ports per SAE J1926. Shaft rotation is determined by viewing motor from output shaft end. Contact your SAUER-SUNDSTRAND representative for specific installation drawings. 30

M46 : Mounting Flange, Shaft, Speed Sensor M46 Splined Shaft s Shaft Optio ption E Threaded Hole "P P" 3/16-24 2B Thd 15.7 [.62] Full Shaft Extensio xtension n "R R" Max. Coupling Engagemen ngagement "S S" Shaft Diamete iameter "T T" Full Spline Length "U U" Major Dia. "V V" Pitch Dia. "W W" No. Teeth "Y Y" Pitch "Z Z" 32.94 [1.297] 32 [1.26] 19.1 [.75] 12.7 [.50] 21.72 [.855] 20.638 [.8125] 13 16/32 --- Thru Shaf haft H K N / A 37.72 [1.485] 36.6 [1.44] 22.3 [.88] 19.6 [.77] 24.89 [.980] 23.812 [.9375] 15 16/32 13T N / A 37.72 [1.485] 36.6 [1.44] 22.3 [.88] 19.6 [.77] 24.89 [.980] 23.812 [.9375] 15 16/32 --- Pulse Pick-up Packard Weather-Pack 4-Way Conn. (male) Mates with Packard Part No. 12015797 4-Way Tower (female) or Sauer-Sundstrand Kit No. K03384 20 "R" Coupling Must Not Protrude Beyond This Surface "S" max "U" Full Spline "T" max dia "V" dia "P" "W" Pitch dia 30 Pressure Angle "Y" Teeth, "Z" Pitch Fillet Root Side Fit per ANSI B92.1 Class No. 5 Also Mates with Flat Root Side Fit CW 73.02 [2.875] Mounting Flange (Ref) 7.72 [0.304] SPLINED OUTPUT SHAFT (SEE TABLE) CCW VIEW "X" (FRONT VIEW) 85.3 [3.36] 14.53 dia [0.572] 36.58 max [1.440] Coupling Must Not Protrude Beyond This Surface 6.30 x 22.22 dia Woodruff Key [0.248 x 0.875] 1/8 Taper [1.500 Per Foot] per SAE Standard J501 25.4 [1.000] Nominal Shaft dia 3/4 16 Thd 22.22 Gauge dia [0.875] 26.97 [1.062] Mounting Flange (Ref) 9.17 Gauge Dim [0.361] 37.62 [1.481] 7.72 [0.304] TAPERED OUTPUT SHAFT: OPTION M 6.35 [0.250] Sq Key 44.45 [1.75] Long 25.37 [0.999] 69.47 [2.735] Mounting Flange (Ref) Coupling Must Not Protrude Beyond This Surface 7.72 [0.304] SHTRAIGHT KEYED OUTPUT SHAFT: OPTION T P100 473E 31

M46 MV (SAE Flange) Dimensions M46 MV (SAE Flange): Side Ports, mm [in.] Motor Shaft Direction Flow Direction P ort "A" Port "B" Clockwise (CW) Out In 63.5 [2.50] (4) Places 71.6 [2.82] (4) Places 68.1 [2.68] (To L1) 1-1/16 12* Case Outlets Ports L1 And L2 74.7 [2.94] 30 [1.18] 228 [8.98] Case Outlet L1 (Opposite Side) Counterclockwise (CCW) 200.5 [7.90] X2 (Ref) In Out "Z" 72.6 min [2.86] 101.6 dia [4.000] "X" 1-5/16 12* Port "A" 71.1 [2.80] 82.6 [3.25] (To L2) 1-5/16 12* Port "B" Case Outlet L2 (Alternate) X1 (Ref) 139.6 [5.50] 22.61 [0.890] 9.7 [0.38] VIEW "Z" (REAR VIEW) RADIAL (SIDE) PORTS W/O LOOP FLUSHING LEFT SIDE VIEW RADIAL (SIDE) PORTS W/O LOOP FLUSHING Relief Valve 7/16 20* Gauge Ports M1 And M2 229.7 [9.04] Shuttle Valve 98.3 [3.87] "Z" 80.9 [3.19] 1-5/16 12* Port "A" 68.8 [2.71] 1-5/16 12* Port "B" 194.7 [7.66] VIEW "Z" (REAR VIEW) RADIAL (SIDE) PORTS W/ LOOP FLUSHING LEFT SIDE VIEW RADIAL (SIDE) PORTS W/ LOOP FLUSHING P100 474E *All SAE straight thread O-Ring ports per SAE J1926. Shaft rotation is determined by viewing motor from output shaft end. Contact your SAUER-SUNDSTRAND representative for specific installation drawings. 32