BR 0/BR 00 Burnisher Model No.: 60834 BR-0 608343 BR-0 Pac 60948 BR-0 Can. Pac 608340 BR-00 60834 BR-00 Pac 60947 BR-00 Can. Pac Operator and Parts Manual NOBLES 87 RANSOM STREET HOLLAND MI 4944 U.S.A. CUSTOMER SERVICE: -800-36-66 FAX: 800 678 440 608376 Rev. 0 ( 0)
OPERATION This manual is furnished with each new model. It provides necessary operation and maintenance instructions. Read this manual completely and understand the machine before operating or servicing it. When ordering replacement parts use the parts list section in this manual. Before ordering parts or supplies, be sure to have your machine model number and serial number available. Parts and supplies may be ordered by phone or mail from any authorized Service Center or Distributor. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: The machine is operated with reasonable care. The machine is maintained regularly - per the machine maintenance instructions provided. The machine is maintained with manufacturer supplied or equivalent parts. MACHINE DATA Please fill out at time of installation for future reference. Model No.- Install. Date - Serial No.- 00 Tennant Company Printed in U.S.A. Nobles is a registered United States trademark of Tennant Company. Specifications and parts are subject to change without notice. TABLE OF CONTENTS SAFETY PRECAUTIONS................... 3 MACHINE COMPONENTS.................. 4 CONTROL PANEL SYMBOLS.............. 4 MACHINE SETUP......................... INSTALLING BATTERIES............... INSTALLING PAD...................... MACHINE OPERATION.................... 6 PRE OPERATION...................... 6 BURNISHING WITH BR 0 MODEL.... 6 BURNISHING WITH BR 00 MODEL.... 6 ADJUSTING PAD PRESSURE........... 7 BATTERY LEVEL METER............... 8 HOUR METER......................... 8 CARBON BRUSH INDICATOR LAMP..... 8 CHARGING BATTERIES................... 9 MACHINE MAINTENANCE................ 0 DAILY MAINTENANCE:................ 0 WEEKLY MAINTENANCE:.............. MONTHLY MAINTENANCE:............ QUARTERLY MAINTENANCE:.......... BATTERY MAINTENANCE:............. TRANSPORTING MACHINE............... STORING MACHINE...................... RECOMMENDED STOCK ITEMS........... SPECIFICATIONS........................ TROUBLE SHOOTING.................... 3 ELECTRICAL DIAGRAMS................. 4 PARTS LIST............................. 6 FRAME GROUP....................... 6 DRIVE GROUP....................... 8 COVER GROUP...................... 0 COMPONENT PANEL GROUP.......... INSTRUMENT PANEL GROUP (BR 0) 4 INSTRUMENT PANEL & SPEED CONTROL GROUP (BR 00).................... 6 PAD SHROUD LINKAGE GROUP....... 8 PAD DRIVER GROUP................. 30 PAD MOTOR BREAKDOWN............ 3 DRIVE MOTOR BREAKDOWN.......... 33 BATTERY GROUP.................... 34 BR 0/BR 00 ( 0)
OPERATION SAFETY PRECAUTIONS This machine is suited to burnish smooth floor surfaces in an indoor environment and is not constructed for any other use. The pick up of any liquid or hazardous type of dust is prohibited. Use only recommended burnishing pads and non flammable floor cleaners and waxes intended for machine application. The following safety alert symbols are used throughout this manual as indicated in their descriptions. WARNING: To warn of hazards or unsafe practices which could result in severe personal injury or death. CAUTION: To warn of hazards or unsafe practices which could result in minor personal injury. FOR SAFETY: To identify actions which must be followed for safe operation of equipment. The following information signals potentially dangerous conditions to the operator or equipment: FOR SAFETY. Do not operate machine: Unless trained and authorized. Unless operation manual is read and understood. In flammable or explosive areas. Without dust bag in place.. Before starting machine: Make sure all safety devices are in place and operate properly. 3. When using machine: Go slow on inclines and slippery surfaces. Use care when reversing machine. Report machine damage or faulty operation immediately. 4. Before leaving or servicing machine: Stop on level surface. Turn off machine. Remove key.. When servicing machine: Avoid moving parts. Do not wear loose jackets, shirts, or sleeves. Block machine tires before jacking machine up. Use hoist or jack of adequate capacity to lift machine. Disconnect battery connections before working on machine. Wear protective gloves when handling batteries or battery cables. Avoid contact with battery acid. Use manufacturer supplied or approved replacement parts. WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open when charging. WARNING: Flammable materials or reactive metals can cause explosion or fire. Do not pick up. WARNING: Moving parts. Turn off power before working on machine. CAUTION: Pad head must be in full up (pad load) position before making pad pressure adjustment. BR 0/BR 00 ( 0) 3
OPERATION MACHINE COMPONENTS 8 7 3 4 6 3 0 6 7 9 4 8. Control Console. Dust Control Hose 3. Dust Bag Access Door 4. Dust Control Skirt. Battery Cover 6. Frame 7. Wall Rollers 8. Pad Driver 9. Main Wheels 0. Circuit Breakers. Pad Pressure Meter. Key ON Light 3. Travel Speed Selection Switch 4. Key Switch. Fuse Holder 6. Control Grips 7. Battery Level Meter 8. Carbon Brush Indicator Lamp CONTROL PANEL SYMBOLS Main Power Pad Battery Charge Meter Fast Speed Slow Speed Read Manual Before Operating 4 BR 0/BR 00 ( 0)
OPERATION MACHINE SETUP Carefully check carton for signs of damage. Report damages at once to the carrier. Unpack the machine and check machine for completeness according to the packing list. INSTALLING BATTERIES Battery installation must be accomplished after removing the machine from the pallet. Carefully follow the battery installation diagram below. + + FRONT OF MACHINE + FIG. 3. Remove the plastic centerlock from the pad driver by turning it clockwise. Position the pad accurately centered on the pad driver, and screw the centerlock in place counter-clockwise until it is tight (Figure 3). + + + 47mm CABLE 30mm CABLE FIG. WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open when charging. FOR SAFETY: When servicing machine, wear protective gloves when handling batteries or battery cables. Avoid contact with battery acid. INSTALLING PAD FIG. 3 NOTE: This machine is equipped with a pad centerlock with a left hand thread. NOTE: Make sure centerlock does not cross thread or floor damage may occur. ATTENTION: Do not operate machine without a pad and centerlock in place.. Select a burnishing pad that is designed to operate over 000 RPM. The pad should be a maximum of.4 mm ( inch) thick, 483 mm (9 inch) in diameter with a standard 89 mm (3. inch) center hole. FOR SAFETY: Before leaving or servicing machine, stop on level surface and turn off machine.. Tap the right front side of the pad shroud with your toe. The head will rise to the pad mounting position (Figure ). BR 0/BR 00 ( 0)
OPERATION MACHINE OPERATION FOR SAFETY: Do not operate machine unless operator manual is read and understood. 4. Twist the control grips forward (Figure 6). The pad motor will start and suction will draw the moving pad to the floor. Immediately push or pull the machine in the desired direction. PRE OPERATION. Check battery meter charge level to ensure batteries are fully charged. See CHARGING BATTERIES.. Sweep or dust mop the floor to remove debris. Then damp mop or scrub the floor to assure that dirt is not burnished into the finish. 3. Check that a pad is installed. 4. Check that a dust bag is installed.. Make sure floor to be burnished is dry. BURNISHING WITH BR 0 MODEL. Turn key switch to the ON position (Figure 4). The key ON light on the panel will light green. FIG. 6 FOR SAFETY: When using machine, go slow on inclines and slippery surfaces. ATTENTION: Keep machine moving at all times to prevent floor damage.. To stop, release the control grips. The pad will automatically lift from the floor until the grips are activated again. BURNISHING WITH BR 00 MODEL FIG. 4. With the control grips released, step down on the rear of the pad shroud until the head locks in the down position (Figure ).. Turn the key switch to the ON position (Figure 4). The key ON light on the panel will light green.. With the control grips released, step down on the rear of the pad shroud until the head locks in the down position (Figure ). 3. Remove foot from the pad shroud. 4. Select a speed with the travel speed selection switch (Figure 7): UP position provides both slow and fast forward speeds. DOWN position provides slow forward speed only. Use this position for maneuvering in tight areas. FIG. 3. Remove foot from the pad shroud. FIG. 7 6 BR 0/BR 00 ( 0)
OPERATION. Twist control grips forward until the pad motor starts (Figure 6). The machine will transport forward and suction will draw the moving pad to the floor. 6. To reverse, twist the control grips backward. The pad motor will start and the machine will transport backwards. 7. To stop, release the control grips. FOR SAFETY: When using machine, go slow on inclines and slippery surfaces. ATTENTION: Keep machine moving at all times to prevent floor damage. 8. To increase travel speed (mode switch in UP position), twist the control grips all the way forward to select the second (high) travel speed. 9. To stop, release the control grips and hold back on the machine until it stops moving. The reverse direction may be used as a stopping brake if desired. NOTE: The drive circuit is equipped with a circuit breaker located on the lower left rear frame. If the driver system is overloaded during use the breaker will trip. Allow it to cool for a few moments and reset the breaker by pushing on the black button (Figure 8). RED BAR TO THE RIGHT: Indicates too much pressure or pad resistance. RED BAR TO THE LEFT: Indicates too low pressure or that the battery charge is low. FIG. 9. Operate the machine on the actual floor with the finish and pad you will be using. Notice the needle position on the meter. For most jobs the needle should be in the center of the green bar. 3. If the needle is not in the center of the green bar, raise the pad head into the full up position and locate the pad pressure knob under the rear frame (Figure 0). FIG. 8 ADJUSTING PAD PRESSURE CAUTION: The pad head must be in the full up (pad load) position before making the pad pressure adjustment. DO NOT ADJUST in the down position as the head could release and pinch arm or fingers in the mechanism.. Your machine has a pad pressure meter located on top of the control console. This meter has one green bar and red bars (Figure 9): GREEN BAR: The operating zone within which the needle must read. FIG. 0 4. If the needle indicates too much pressure turn the knob counterclockwise and repeat testing until the needle is in the center.. If the needle indicates too little pressure turn the knob clockwise and repeat testing until the needle is in the center. NOTE: Increasing pad pressure will improve shine but it will also reduce battery run time. ATTENTION: Do not adjust the pressure so the needle runs in the right red bar. This will cause the circuit breaker to trip. BR 0/BR 00 ( 0) 7
OPERATION 6. If high performance is needed and run time is not a consideration, adjust the pressure so the needle runs in the higher (right side) of the green bar. 7. If long run time is needed, adjust the pressure so the needle runs in the lower (left side) of the green bar. Once initial pad pressure has been set: 8. If during use the needle moves into the right red bar, it will cause the circuit breaker to trip. Allow the pad motor to cool down and then press the pad motor circuit breaker red reset button. 9. If the needle moves again into the right red bar and the circuit breaker trips, the pad may have become dirty and filled with finish. Turn the pad over to a clean side or replace the pad. Then reset the circuit breaker. To remove/change pads see INSTALLING PAD. NOTE: The operator should watch the pad meter during operation and change the pad before the circuit breaker trips. 0. If the needle drops into the left red bar, this indicates the battery charge is low and recharging is required. See CHARGING BATTERIES section. BATTERY LEVEL METER. Your machine has a battery level meter located on top of the control console. This meter has one green bar and one red bar (Figure ). GREEN BAR: The operating zone within which the needle must read. RED BAR: Indicates the batteries need to be recharged. See CHARGING BATTERIES section. HOUR METER. Your machine has an hour meter located inside the battery compartment next to the machine connector (Figure ). FIG.. To gain access to this meter remove the battery cover. 3. This meter keeps a running total of the hours of operation of your machine. 4. Use this meter to determine when your machine should to be maintained. CARBON BRUSH INDICATOR LAMP. Your machine has an amber carbon brush indicator lamp which will light when the carbon brushes in the pad drive motor need to be replaced (Figure 3). See QUARTERLY MAINTENANCE section. FIG. FIG. 3 8 BR 0/BR 00 ( 0)
OPERATION CHARGING BATTERIES NOTE: Recharge batteries ONLY after a total of 30 minutes of use or more. This will prolong battery life. The following charging instructions are intended for supplied 36V chargers only. Only use a charger with the following specifications to prevent battery damage. CHARGER SPECIFICATIONS: OUTPUT VOLTAGE - 36 VOLTS OUTPUT CURRENT - AMPS MAXIMUM AUTOMATIC SHUTOFF CIRCUIT FOR DEEP CYCLE BATTERY CHARGING NOTE: For optimum machine operation, keep batteries charged at all times. Never let batteries set in a discharge condition for lengthy periods. WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open when charging. 4. Before charging batteries, check electrolyte level (A) in each battery cell. Do not charge batteries unless electrolyte is slightly covering battery plates (B). If battery plates (B) are exposed, add just enough distilled water to slightly cover plates, level (A). Never add acid to batteries. DO NOT overfill. Batteries can overflow during charging due to expansion. Replace cell caps before charging (Figure ). A FIG. NOTE: For machines with 30 amp batteries, to gain access to the top rear battery cells, remove the acorn nuts holding the console to the frame (Figure 6). Tip the console back on the hinge to access these cells. B FOR SAFETY: When servicing machine, wear protective gloves when handling batteries or battery cables. Avoid contact with battery acid.. Transport machine to a flat, dry surface in a well ventilated area for charging.. Turn off all switches and key. FOR SAFETY: Before leaving or servicing machine, stop on level surface and turn off machine. 3. Slide the battery cover from the machine (Figure 4). FIG. 6. Disconnect the battery plug from the machine (Figure7). With charger s power supply cord unplugged, connect battery charger into battery plug. Connect battery charger to this plug FIG. 4 FIG. 7 BR 0/BR 00 ( 0) 9
OPERATION NOTE: Do not connect the charger into the machine plug, or damage to the machine may occur. 6. Then plug charger s power supply cord into a grounded wall outlet (Figure 8). FOR SAFETY: Do not operate charger unless cord is properly grounded. Grounded 3 Hole Outlet Grounded Outlet Grounding Edge/hole ATTENTION: Contact an Authorized Service Center for machine repairs. Machine repairs performed by other than an authorized person will void your warranty. DAILY MAINTENANCE (Every 4 Hours of Use). Remove burnishing pad. Clean and replace or install a new pad (Figure 0). Ground Pin (0V) (30V) FIG. 8 7. Charger will automatically begin charging and automatically shut off when fully charged. 8. After charger has turned off, unplug charger from wall outlet first then disconnect charger from machine. 9. Recheck battery electrolyte level (A) after charging. Add distilled water to bring level cm from bottom of sight tubes (B). Replace cell caps securely and wipe off the top of batteries with a clean cloth (Figure 9). B A FIG. 0. Dust bag maintenance: Open the dust bag access door to gain access to the dust bag (Figure ). Paper Bag: Grasp the bag to check the contents. Remove and discard the bag if it is full. Install a new bag on the fitting and close the dust bag access door. Cloth Bag (Option): Remove the bag. Unzip, invert and shake the contents from the bag. Close the zipper and reinstall on the fitting. Close the dust bag access door. NOTE: If the bag is extremely soiled, launder the bag before reuse. FIG. 9 MACHINE MAINTENANCE To keep machine in good working condition, simply follow daily, weekly and monthly maintenance procedures. FOR SAFETY: Before leaving or servicing machine, stop on level surface and turn off machine. FOR SAFETY: When servicing machine, disconnect battery connections before working on machine. FIG. 0 BR 0/BR 00 ( 0)
OPERATION 3. Wipe the entire machine with a damp cloth. 4. Charge the batteries. See CHARGING BATTERIES. NOTE: Recharge batteries ONLY after a total of 30 minutes of use or more. This will prolong battery life. WEEKLY MAINTENANCE (Every 0 Hours of Use). Inspect the dust control skirt for wear and proper adjustment. The skirt should be adjusted so it just touches the floor in the run position. To adjust: Loosen the band and push the skirt down. Tighten the band.. Check the specific gravity in each battery cell with a hydrometer. All cells should show a reading of at least.60 (Figure ). 3. For BR 00 Model: Check the lubrication and tension of the drive chain. If maintenance is necessary, ask assistance from your Authorized Service Center. 4. Grease the brass acorn nut on the head stop bracket. QUARTERLY MAINTENANCE (Every 0 Hours of Use) It is recommended that these maintenance procedures be performed by technicians from your authorized service center.. Inspect carbon brushes in the pad motor. Replace if worn to 0mm or less.. Inspect the carbon motor brushes in the traction motor. Replace if worn to 0mm or less. BATTERY MAINTENANCE WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open when charging. FOR SAFETY: When servicing machine, wear protective gloves when handling batteries or battery cables. Avoid contact with battery acid. MONTHLY MAINTENANCE (Every 80 Hours of Use) FIG.. Check battery cables for tightness or corrosion. Clean and lubricate if necessary.. Grease main wheel bearings and swivel and wheel on the caster (Figure 3).. Always follow proper charging instructions (see CHARGING BATTERIES).. Each week after charging, check fluid level (A) in each battery cell of all batteries. The level should be cm from bottom of sight tubes (B). If needed, add just enough distilled water to raise level cm from bottom of sight tubes. DO NOT overfill (Figure 4). B A FIG. 4 FIG. 3 BR 0/BR 00 ( 0)
OPERATION 3. Keep battery tops and terminals clean and dry. a. Mix a strong solution of baking soda and water (Figure ). STORING MACHINE Store machine in a dry area in the upright position. ATTENTION: Do not expose to rain. Store indoors. RECOMMENDED STOCK ITEMS FIG. b. Brush solution sparingly over battery tops, terminals, and cable connectors. NOTE: Do not allow baking soda solution to enter battery cells. c. Use wire brush to clean terminals and cable connections. d. After cleaning, apply a coating of clear battery post protectant to terminals and cable connections. 4. Check for loose or worn cables. Replace if worn. TRANSPORTING MACHINE When transporting machine by use of trailer or truck, be certain to follow tie down procedures below:. Load machine using a recommended loading ramp. NOTE: If lifting machine, you must remove batteries. FOR SAFETY: When transporting machine, do not lift machine if batteries are installed.. Position front of machine up against front of trailer or truck bed. 3. Place blocks behind the main wheels. 4. Place tie down straps over top of machine and secure straps to floor. It may be necessary to install tie down brackets to the floor of your trailer or truck. NOTE: Do not use control grips to secure machine for transporting. Refer to the Parts List section in this manual for recommended stock items. Stock Items are clearly identified with a bullet preceding the parts description. See example below: SPECIFICATIONS BR 0/BR 00 ( 0)
OPERATION TROUBLESHOOTING PROBLEM CAUSE SOLUTION Machine does not operate. Key switch is OFF. Turn key switch ON. Battery connector is not plugged into Plug connector into machine. machine connector. Batteries discharged. Charge batteries. Ignition fuse blown. Replace fuse. Loose or corroded battery cables. Clean and lubricate. Electrical malfunction. Contact Authorized Service Center. Machine does not self propel Drive circuit breaker tripped. Reset breaker. (BR 00 ONLY). Drive chain broken. Replace. Electrical malfunction. Contact Authorized Service Center. Wheel bearing frozen. Contact Authorized Service Center. Pad motor does not operate. Head not lowered and locked in Lower head into ready position. ready (down) position. Pad circuit breaker tripped. Reset breaker. Electrical malfunction. Contact Authorized Service Center. Pad drive motor circuit breaker Dirty pad. Replace. trips continuously. Improper pad for application. Change to correct pad. Improper pressure adjustment. Reduce pressure. Defective circuit breaker. Contact Authorized Service Center. Worn motor brushes. Contact Authorized Service Center. Pad driver vibrates during use. Pad off center. Reposition pad. Pad out of round or damaged. Replace with new pad. Pad driver damaged or out of balance. Contact Authorized Service Center. Batteries deliver below normal Batteries not fully charged. Charge batteries. run time. Electrolyte level is low. Fill to proper level and charge. Cables are loose or corroded. Clean and lubricate. Pad pressure is too heavy. Reduce pressure. Improper pad causing too much amp Change to proper pad. draw. Charger is defective. Contact Authorized Service Center. Battery is defective. Contact Authorized Service Center. Dust control ineffective. Filter bag is full or dirty. Empty, clean or replace. Skirt not adjusted properly Adjust skirt per instructions. or damaged. Pad is worn excessively. Replace pad. Dust control hose plugged with debris. Clean out hose. Transport drive circuit breaker Operator attempting inclines. Machine not designed for inclines. trips during use. Machine travel obstructed. Remove obstruction. Operator using directional control as Do not use directional control as brake. brake. Drive circuit breaker defective. Contact Authorized Service Center. Drive Motor brushes worn. Contact Authorized Service Center. BR 0/BR 00 ( 0) 3
ELECTRICAL DIAGRAM BR 0 WIRE DIAGRAM BR 0 LADDER DIAGRAM REF LEGEND S = Switch, Key S= Switch, Head down S3 = Switch, console CB = Circuit Breaker A D= Relay, Brake D= Relay, Main pad d = Contact, brake relay d= Contact, pad relay M = Motor, pad L= Light, pilot P= Meter, pad press. F= Fuse V= Volt Meter 4 BR 0/BR 00 ( 0)
ELECTRICAL DIAGRAM BR 00 WIRE DIAGRAM BR 00 LADDER DIAGRAM BR 0/BR 00 ( 0)
FRAME GROUP 3 7 4 38 4 30 9 3 3 33 6 8 8 9 3 4 49 9 0 4 46 7 0 37 39 8 6 7 3 30 3 4 7 0 9 6 8 44 6 7 34 3 36 48 3 36 47 SLOW SPEED RETROFIT KIT #60048 4 40 4 43 6 BR 0/BR 00 ( 0)
FRAME GROUP 686000 SCREW, M8 X. X 4 HXHDCP 006007 NUT, M8 LOCK 3 0000486 SCREW, M8 X. X 6 SKHDCP 4 06976700 FRAME WELDT. 06976009 GROMMET 6 60063000 DECAL, CAUTION, PAD ADJUST. 7 0697670 BRACKET, WALL ROLLER 8 06976778 BRACKET, FRAME SUP. (BR 00) 9 63040 WHEEL, RUBBER 0 7847 STANDOFF, TERMINAL 069767036 HINGE, SHROUD 400 WASHER, /6 LOCK 3 0064007 NUT, M8 HEX 4 069760030 CASTER 3078 BREAKER, CIRCUIT, 80A 6 6068000 SCREW, #0 3 X PAN HD. 7 0697606 WASHER, #0 FLAT 8 06976736 BREAKER, CIRCUIT, 7A (BR 00) 9 00300 WASHER, M0. LOCK 4 0 00034 SCREW, 0 X HXHDCP 4 06976774 BRACKET, FRAME SUP. (BR 00) 8004003 EDGING, 0 3 7380 NUT, #0 3 HEX 4 0697600 WASHER, #0 FLAT 069767077 SCREW, /6 8 X 3/4 CARRIAGE (BR 0) 069767077 SCREW, /6 8 X 3/4 CARRIAGE (BR 00) 8 4 6 06976008 WASHER, /4 FLAT (BR 00) 7 4046 NUT, /6 8 NYLK (BR 0) 4 4046 NUT, /6 8 NYLK (BR 00) 6 8 0060749 SCREW, M8 X. X HXHD (BR 00) 9 06976 SCREW, /4 0 X / HXHDCP 30 4006 WASHER, /4 LOCK 3 790 WASHER, M6 FLAT 3 006007 NUT, M8 LOCK (BR 00) 33 0030309 WASHER, M8.4 FLAT (BR 00) 34 0003433 SCREW, M6 X.0 X HXHDCP 4 3 4006 WASHER, /4 LOCK 7 36 400 WASHER, 3/6 FLAT 7 37 4096 CLAMP (BR 00) 38 4096 SCREW, #0 4 X TRSPHL (BR 00) 39 40 NUT, #0 4 LOCK (BR 00) 40 069764063 RESISTOR, SLOW SPEED (BR 00) 4 88. SCREW, #0 4 X 3/4 FLTPHL (BR 00) 4 00306 WASHER, M.3 FLAT (BR 00) 43 409 NUT, #0 4 KEP (BR 00) 44 60000 PLATE, BATTERY 4 4007 WASHER, /6 FLAT 4 46 600000 DECAL, HOT CAUTION (BR 00) 47 096860 SPACER 3 48 00609438 SCREW, M6 X 0 HXHDCP 3 49 7944 WASHER, M0 FLAT 4 0 409 NUT, #0 4 KEP (BR 00) 3080 PLUG, DOME, 7/6 (BR 0) BR 0/BR 00 ( 0) 7
DRIVE GROUP 0 7 7 8 4 7 7 3 7 3 7 9 9 BR 0 Model 0 4 4 9, 0 7 6 8 3 8 7 6 7 4 7 8 4 7 3 6 8 6 7 8 3 7 9 9 BR 00 Model 0 8 BR 0/BR 00 ( 0)
DRIVE GROUP 06976708 WHEEL (BR 0) 06976708 WHEEL (BR 00) 607000 WASHER, THRUST 4 3 069767004 SPANNER, BUSHING (BR 0) 069767004 SPANNER, BUSHING (BR 00) 4 4880. WASHER, /6 FLAT 4 6003000 BEARING, WHEEL (BR 0) 6003000 BEARING, WHEEL (BR 00) 6 069767003 WHEEL (BR 00) 7 06976700 BRACKET, WHEEL MOUNT 8 06976008 WASHER, /4 FLAT 4 9 0697676 NUT, / 0 HEX 0 637000 AXLE (BR 0) 637000 AXLE (BR 00) 069767008 SPROCKET 600000 SCREW, SET 3 0697670 CHAIN 4 638000 AXLE (BR 00) 069767007 SPROCKET 6 06976700 SPACER, WHEEL 7 400 NUT, /4 0 NYLK 4 8 4006 WASHER, /4 LOCK 9 06976700 MOTOR, DRIVE 0 6030000 MOTOR BRUSH (SET/) 069767006 SPACER, SPROCKET MNT. 4 0697676 SUPPORT, WHEEL MNT. 3 4009 SCREW, /4 0 X / HEX HD. 4 63000 SERVICE KIT, WHL SHIMS 4 4046 NUT, /6 8 NYLK (BR 0) 4 4046 NUT, /6 8 NYLK (BR 00) 8 06976009 WASHER,.60 X.38 X.00 FLAT (BR 0) 06976009 WASHER,.60 X.38 X.00 FLAT (BR 00) 6 790 WASHER, M6 FLAT 7 0697646 WASHER, 3/4 X /4 X.0 FLAT 4 8 00609438 SCREW, M6 X 0 HXHDCP 4 BR 0/BR 00 ( 0) 9
COVER GROUP 3 4 6 0 7 3 8 4 6 7 0 8 9 8 9 3 0 BR 0/BR 00 ( 0)
COVER GROUP 608374 HOOD, FRONT, GREEN 60886 DECAL, NOBLES 3 0697673 DECAL, MAINT. 4 60497 DECAL, BATTERY DIAGRAM (BR 0) 0697679 DECAL, WIRING (BR 00) 06978007 DECAL, CAUTION CHARGE 6 60837 SHROUD, REAR, GREEN 7 608377 DECAL, BR 0 60837 DECAL, BR 00 8 0037009 WASHER, M8 LOCK 9 06976779 DOOR, VAC. COMPART. 0 4880. WASHER, /6 FLAT 4046 NUT, /6 8 NYLK 069767096 STIFFENER, R. SHROUD 3 60074000 NUT, WING, SHROUD 4 4880. WASHER, /6 FLAT 6786 BAG, VACUUM, PAPER (0 PCS) 069767 BAG, VACUUM, CLOTH 6 06976787 HOSE, DUST CONTROL 7 06976789 CUFF, DUST CONTROL 8 6039000 WASHER, M6 FLAT, NYLON 9 78439 KNOB 0 7908 NUT, M6 HXLCK 000843 SCREW, M6 X.0 X 0 FLAT HEAD 4 69000 SCREW, /6 8 X. CARRIAGE 3 000344 SCREW, M6 X.0 X HXHDCP BR 0/BR 00 ( 0)
COMPONENT PANEL GROUP Dynamic Brake 3 4 0 4 6 Speed Resistor Pad Motor 8 Reverse 9 0 3 8 9 0 6 7 9 7 8 Forward BR 0/BR 00 ( 0)
COMPONENT PANEL GROUP 069760440 CONTACTOR, SPDT, 00A 697000 KIT, HOURMETER, (OPTION) 3 069767033 PANEL, ELECTRICAL 4 638000 CONTACTOR, 00A, PAD MOTOR 096860 SPACER, NYLON 6 069764063 RESISTOR, SPEED (BR 00) 7 8004003 EDGING, 8 8 069760440 CONTACTOR, SPDT, 00A (BR 00) 9 630446 WASHER,.38 NYLON 0 6003000 HEAT SHIELD (BR 00) 600000 DECAL, CAUTION HOT (BR 00) 0003433 SCREW, M6 X.0 X HXHDCP 3 7878 WASHER, M6 LOCK 4 790 WASHER, M6 FLAT 06976764 SCREW, /4 0 X / CARRIAGE (BR 0) 06976764 SCREW, /4 0 X / CARRIAGE (BR 00) 6 00609438 SCREW, M6 X 0 HXHDCP 7 790 WASHER, M6 FLAT 8 0030309 WASHER, M8.4 FLAT (BR 0) 4 0030309 WASHER, M8.4 FLAT (BR 00) 8 9 4006 WASHER, /4 LOCK (BR 0) 4 4006 WASHER, /4 LOCK (BR 00) 0 0 40 NUT, /4 0 HEX (BR 0) 4 40 NUT, /4 0 HEX (BR 00) 0 4 0 BR 0/BR 00 ( 0) 3
INSTRUMENT PANEL GROUP (BR 0) 3 6 9 8 8 7 6 9 0 4 3 0 3 9 7,8 30 0 0 6 7 4 4 4 4 BR 0/BR 00 ( 0)
INSTRUMENT PANEL GROUP (BR 0) 603 METER, PAD PRESSURE 648000 LIGHT, PILOT, AMBER 3 664 LIGHT, PILOT, GREEN 4 3064 PLUG, DOME 3 6006 METER, BATTERY 6 60034 DECAL, CONSOLE 7 06976306 WASHER, LOCK 8 0697670 BRACKET, SWITCH 9 069764009 SWITCH, SNAP 0 63086 COLLAR, SHAFT 069764069 SPRING 06976706 PLATE 3 06976400 COLLAR, SWITCH ACTUATOR 4 069764060 SCREW, /6 8 X 3/4 TRUSS HD. 06976466 PLUG, DOME 6 0083 GRIP, HANDLE BAR 7 60747 SWITCH, KEY LOCK 8 6078 KEY, REPLACEMENT 9 06976406 BAR, HANDLE 0 7848 FUSE HOLDER 069760639 FUSE, A, 3V 6040000 WASHER, RETENTION 3 4046 NUT, /6 8 NYLK 4 400 WASHER, /6 LOCK 06976400 SCREW, #6 3 X HXHDCP 6 6437000 BRACKET, KEY SWITCH 7 06976404 WASHER, #6 LOCK 8 4040 NUT, #6 3 HEX 9 06976490 SCREW, M3 X. X 6 HXHDCP 30 0030 WASHER, M3 LOCK BR 0/BR 00 ( 0)
INSTRUMENT PANEL & SPEED CONTROL GROUP (BR 00) 0 49 4 48 46 47 4 6 6 6 4 7 0 6 3 9 6 4 8 7 43 6 8 3 3 3 0 3 4 8 40 4 3,36 9 30 9 8 7 33 34 33 37 44 4 38 39 6 BR 0/BR 00 ( 0)
INSTRUMENT PANEL & SPEED CONTROL GROUP (BR 00) 069767070 BALL JOINT 609000 STRIP ARM 3 06976708 ROD, SPEED CTRL. 4 6440000 SPACER, NYLON 3 069764009 SWITCH, SNAP 3 6 6439000 WASHER,.3 NYLON 3 7 069767066 LINK, SCISSOR 8 63086 COLLAR, SHAFT 9 06976706 PLATE 0 0003496 SCREW, M8 X. X 3 HXHDCP 608000 BRACKET, SPD./DIR. CTRL. 06976707 BRACKET, SWITCH 3 069764069 SPRING 4 06976400 COLLAR, SWITCH ACTUATOR 069764060 SCREW, /6 8 X 3/4 TRUSS HD. 6 006007 NUT, M8 LOCK 7 400 WASHER, /6 LOCK 8 4046 NUT, /6 8 NYLK 9 006007 NUT, M8 LOCK 0 00004 NUT, M4 HEX 4003 WASHER, #8 LOCK 069760097 WASHER, #8 FLAT 3 860008 SCREW, #0 3 X 3/4 PAN SLOT 4 4006 WASHER, #6 FLAT 4 06976404 WASHER, #6 LOCK 6 6 4040 NUT, #6 3 HEX 6 7 06976490 SCREW, M3 X. X 6 HXHDCP 8 0030 WASHER, M3 LOCK 9 0697600 WASHER, #0 FLAT 30 7380 NUT, #0 3 HEX 3 0083 GRIP, HANDLE 3 06976406 BAR, HANDLE 33 7848 HOLDER, FUSE 34 069760639 FUSE, A, 3V 3 60747 SWITCH, KEY LOCK 36 6078 KEY, REPLACEMENT 37 06976306 WASHER, M0 LOCK 38 6034 SCREW, /6 8 X TRUSS HD. 39 3064 PLUG, BUTTON 40 60000 DECAL, SPEED 4 3078 SWITCH, TOGGLE SPEED 4 06976400 SCREW, #6 3 X HXHDCP 4 43 799 SCREW, M4 X.7 X PANPHL 44 06976466 PLUG 4 6437000 BRACKET, KEY SWITCH 46 40830 SCREW, #6 3 X /8 PANPHL 47 600346 DECAL, CONSOLE 48 648000 LIGHT, PILOT, AMBER 49 664 LIGHT, PILOT, GREEN 0 603 METER, PAD PRESSURE 6006 METER, BATTERY 60970 KIT, LOW VOLT INTERRUPT (OPTION) 6040000 WASHER, RETENTION BR 0/BR 00 ( 0) 7
PAD SHROUD LINKAGE GROUP FRAME 4 3 8 0 9 6 7 9 3 4 7 8 0 33 6 7 0 8 7 7 8 4 4 0 0 7 8 3 39 40 7 6 3R 34 6 36 37 38 3 3 0 48 30 8 7 6 8 3 9 46 47 3 8 7 3 3 49 6 44 43 4 7 8 6 3 4 3 9 7 8 8 BR 0/BR 00 ( 0)
PAD SHROUD LINKAGE GROUP 784 PIN, COTTER 60009000 PIN, HEADLESS 3 6007000 SCREW, 3/8 6 X 0 EYEBOLT 4 678000 BRACKET, SPRING SUPP. 630447 WASHER, M.7 NY 6 0003494 SCREW, M8 X. X 30 HEX 7 6446 SPRING, PRESSURE ADJ. 8 7944 WASHER, M0 FLAT 9 6009000 KNOB, ADJUSTING 0 60046000 SCREW, 0 4 X 3/8 SET, NYLON 40 NUT, 3/8 6 NYLCK 0697678 SPRING, EXT. 3 0697676 NUT, / 0 HEX 4 06976009 WASHER,.60 X.38 X.00 FLAT 06976748 PLATE, SPRING ADJ. 6 0003496 SCREW, M8 X. X 3 HXHDCP 7 4880. WASHER, /6 FLAT 8 06976047 SLEEVE, BEARING 8 9 74000 WASHER,.39 X.6 X.6 NYLON 0 0697670 LINK, SUSPENSION 4 7908 NUT, M6 HXLCK 006007 NUT, M8 LOCK 0 3 4880. WASHER, /6 FLAT 4 4 06976463 WASHER, M8.4 FLAT 06976763 SPACER,.0 X.7 4 6 0003494 SCREW, M8 X. X 30 HEX 7 400 WASHER, /6 LOCK 4 8 600000 GROMMET 4 9 6006000 SPACER 4 30 06976737 BRACKET 3 00030 SCREW, M8 X. X 0 HEX 3 06976777 SLEEVE, BEARING 33 0697677 MOUNTING, ROD END 34 06976709 ROD END 3 644 MOTOR, 36 VDC, 3 HP 3R 6478 BRUSHES, MOTOR 4 36 00609438 SCREW, M6 X 0 HXHDCP 4 37 7878 WASHER, M6 LOCK 4 38 096807 WASHER, FLAT, WHEEL AXLE 4 39 677000 CROSS ARM, HEAD LIFT 40 0697678 SCREW, / 0 X 6 HXHDCP 4 607000 SPACER 4 06976400 SCREW, #6 3 X HXHDCP 43 069764009 SWITCH, SNAP, A 44 06976706 BRACKET, SWITCH 4 4040 NUT, #6 3 HEX 46 06976404 WASHER, #6 LOCK 47 4006 WASHER, #6 FLAT 48 686000 BRACKET, HEAD STOP 49 60079000 SCREW, 3/8 6 X /8 CARRIAGE 0 4007 WASHER, 3/8 LOCK 60080000 NUT, 3/8 6 ACORN BR 0/BR 00 ( 0) 9
PAD DRIVER GROUP 3 3 4 6 3 34 8 0 3 7 9 4 3 33 6 8 8 9 7 36 37 0 4 3 38 8 9 30 6 7 30 BR 0/BR 00 ( 0)
PAD DRIVER GROUP 644 MOTOR, 36 VDC, 3 HP (0V) 6478 MOTOR BRUSH (SET/4) 4 3 00609438 SCREW, M6 X 0 HXHDCP 4 4 7878 WASHER, M6 LOCK 4 096807 WASHER, FLAT, WHEEL AXLE 4 6 686000 BRACKET, HEAD STOP 7 60079000 SCREW, 3/8 6 X /8 CARRIAGE 8 4007 WASHER, 3/8 LOCK 9 60080000 NUT, 3/8 6 ACORN 0 6034 SCREW, M8 X. X 40 PANPHL 06976008 WASHER, /4 FLAT 6003000 WASHER, M WAVE 3 63040 WHEEL, RUBBER 4 78769 DECAL, MOVING PARTS 06976700 HEAD, DRIVE BLOCK 6 6474 ASSEMBLY, SKIRT 7 60044000 FASTENER, ADJUSTING BAND 069767094 KIT, BAND REPLACEMENT 63063 SKID STRIP,.69M (NOT SHOWN) 8 4003 WASHER, 3/8 FLAT 4 9 400 SCREW, 3/8 6 X.7 HEX HD 4 0 6340000 ASM., DRIVER, FLEXIBLE DISC 069764 RING, WATER CONTAINMENT 706000 O RING, DRIVE BLOCK HUB 3 636000 CENTERLOCK, STATIONARY 4 069760097 WASHER, #8 FLAT 3 860006 SCREW, #8 3 X 3/8, SLOTTED 3 6 7084000 RING, PAD LOCK 7 637000 CENTERLOCK, REMOVEABLE 8 06976463 WASHER, M8.4 FLAT 9 486 WASHER, BELLEVILLE 30 4003 SCREW, /6 4 X /4 HXHDCP 3 673 COVER, MOTOR 3 309 WASHER,.786 X. X.3 33 647 SPACER,.7 X. 3 34 0007043 SCREW, STOP 3 4006 WASHER, /4 LOCK 36 06976 SCREW, /4 0 X / HXHDCP 8 37 4006 WASHER, /4 LOCK 8 38 7083000 NUT, /4 0 WELD 8 BR 0/BR 00 ( 0) 3
PAD MOTOR BREAKDOWN 4 3 3 4 0 6 9 7 8 644 MOTOR, 36V, 3HP (COMPLETE) 636000 ASM., LEAD (POSITIVE) 636000 ASM., LEAD (NEGATIVE) 3 6478 ASM., BRUSH (SET OF 4) 4 4 6300000 ASM., BRUSH BOARD 60087000 WASHER, HELICAL 6 60088000 BEARING 7 9033 ASM., ARMATURE 8 6000000 KEY, SHAFT 9 404 BEARING 0 603000 SPRING, BRUSH (SET OF 4) 4 60339 BRACKET, B.E. 3 BR 0/BR 00 ( 0)
DRIVE MOTOR BREAKDOWN 4 8 3 3 6 0 7 9 06976700 MOTOR,. HP (COMPLETE) 60086000 BRACKET, B.E. 60087000 WASHER, HELICAL 3 60088000 BEARING 4 06976476 KEY, WOODRUFF 60090000 ARMATURE 6 6030000 ASM., BRUSH 7 6009000 ASM., BRUSH BOARD 8 6009000 BRACKET, COMMUTATOR 9 60093000 ASM., LEAD (NEGATIVE) 0 63046 CONNECTOR, HOUSING 6009000 ASM., LEAD, (POSITIVE) 603000 SPRING, BRUSH (SET OF ) 3 60088000 BEARING BR 0/BR 00 ( 0) 33
BATTERY GROUP 3 + 6 3 3 + + 3 + + 9, 0 7 8 + FRONT OF MACHINE 8 0 4, 7 8 9 9, 0 OR 9 8 4 or 6 34 BR 0/BR 00 ( 0)
BATTERY GROUP 0697670 WIRE HARNESS, BATTERY 4697679 KIT, BATTERY CABLES 3 67000 CABLE, BATTERY, 47MM 4 6 BOOT, RED 6 6 BOOT, BLACK 6 6 496 COVER, TERMINAL 7 069767088 BATTERY TRAY, UPPER 8 66000 CABLE, BATTERY, 30MM 3 9 63037 INSERT, BATTERY 0 6003000 INSERT, BATTERY (BR 00) 6046000 PLATE, BATTERY SUPPORT 069767089 BATTERY TRAY, LOWER 3 600000 BATTERY CABLE ASSY. 4 069764 BATTERY, 6V. 3 AMP (BR 0) 6 60699 BATTERY, 6V. 30 AMP (BR 00) 6 6040 BATTERY, 6V, 30 AMP (BR 00) 6 REQUIRES 60004, 36A CHARGER 0003444 SCREW, M6 X.0 X 30 HXHDCP 6 7908 NUT, M6 HXLCK 7 409 SCREW, /6 8 X HXHDCP 8 4007 WASHER, /6 FLAT 4 9 4046 NUT, /6 8 NYLK 0 60000 PLATE, BATTERY 46976496 CHARGER, BATTERY, 36V/A DC, 0V/A AC (FOR 3 & 30 AMP BATTERIES) 60004 CHARGER, BATTERY, 36V/36A DC, 0V/A AC (FOR 30 & 30 AMP BATTERIES) BR 0/BR 00 ( 0) 3