advanced FLOW engineering Instruction Manual P/N: C Make: Porsche Model: 911 Carrera/Carrera S (991) Year: Engine: H6-3.4L/3.

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Transcription:

advanced FLOW engineering Instruction Manual P/N: 52-12352-C Make: Porsche Model: 911 Carrera/Carrera S (991) Year: 2012-2015 Engine: H6-3.4L/3.8L

Please read the entire instruction manual before proceeding. Ensure all components listed are present. If you are missing any of the components, call customer support at 951-493-7100. Ensure you have all necessary tools before proceeding. Do not attempt to work on your vehicle when the engine is hot. Retain factory parts for future use. Label Qty. Description Part Number A1 2 Air Filter (Pro 5R) 24-91045 A2 2 Air Filter (Pro DRY S) 21-91045 B 1 Carbon Fiber Tube 05-12352C1 C 1 Housing 05-12352B2 D 1 Carbon Fiber Cover 05-12352C3 E 1 Coupling, Silicone w/ Hole 05-01381 F 1 Sleeve, Silicone 05-01382 G 2 Clamp, #060 03-50002 H 1 Clamp, Mini #024 03-50093 I 1 Cap, Vinyl 03-50408 J 7 Screws, afe POWER 03-50483 K 2 Ties, Nylon 03-50492 L 2 Cap, Vinyl Mini 03-50484 M 1 Serialized Emblem 06-00144 Installation will require the following tools: 8mm nut driver, 10mm socket & nut driver, T20 & T30 Torx, flathead screwdriver. Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public streets or highways is strictly prohibited in California and others states that have adopted California emission regulations. Page 2

D M C I H G E G J F J J J J J J A1/A2 B K L A1/A2 Page 3 afepower.com

REMOVAL Figure A Refer to Figure A for Step 1 Step 1: Inside the cabin raise the rear wing to its high setting and open the engine compartment. Page 4

REMOVAL Figure B Refer to Figure B for Step 2 Step 2: With a pulling motions remove the engine fans off the OE grommets and unplug the fan harness from both sides. Then take the engine cover/fan assembly out of the vehicle. Page 5 afepower.com

REMOVAL Figure C Refer to Figure C for Step 3 Step 3: Remove the OE scoop by unclipping the latch cable off and pulling the scoop off the OE grommets. Page 6

REMOVAL Figure D Refer to Figure D for Step 4 Step 4: Using a T30 Torx remove the screws on the bottom of the bumper. Page 7 afepower.com

REMOVAL Figure E Refer to Figure E for Step 5 Step 5: Using the T30 Torx remove the three screw on the side of the fender well and bumper. (Repeat for other side) Page 8

REMOVAL Figure F Refer to Figure F for Steps 6-8 Step 6: Remove the cover on top for the tail light, to access the tail light bolts. (Repeat for other side) Step 7: Using a T25 Torx remove two bolts retaining the tail light, Repeat for other side. Step 8: Pull the tail light out of the vehicle and disconnect it from the harness and remove it, repeat for other side. Page 9 afepower.com

REMOVAL Figure G Refer to Figure G for Steps 9-10 Step 9: Using the T30 Torx, remove the four screws on top of the bumper. Step 10: Slide your hand behind the bumper and disconnect the accessory light harness and unclip it from the inside of the bumper located on the driver side. Page 10

REMOVAL Figure I Figure H Refer to Figure H for Steps 11-12 Step 11: Remove the bolt securing the bumper where the tail light was located at. (On bottom side) Step 12: Carefully remove the bumper. Page 11 afepower.com

REMOVAL Figure I Refer to Figure I for Steps 13-15 Step 13: With a 10mm remove the two bolts retaining the OE Housing. Step 14: Unclip the changeover valves and detach the sound chamber tube from the OE housing. Untighten the clamp at the throttle body. Step 15: Carefully remove the OE intake housing out of the vehicle. Page 12

REMOVAL Figure J Refer to Figure J for Step 16 Step 16: With the provided rubber caps, cap off both changeover valves. Page 13 afepower.com

REMOVAL Figure K Refer to Figure K for Step 17 Step 17: Remove the two 9/16" nuts on the heat shield. (Keep the heat shield in its location and save the nuts) Close off the sound chamber with the provided cap and clamp. Page 14

INSTALL Figure L Refer to Figure L for Steps 18-19 Step 18: Pre-install the silicone coupling onto the throttle body with clamps. Do not tighten clamps at this time. Step 19: Connect the vacuum line to the silicone coupling. Page 15 afepower.com

INSTALL Figure M Refer to Figure M for Steps 20-24 Step 20: Transfer two of the vent grille from the OE housing to the afe housing. Step 21: Transfer the two rubber grommets and steel sleeve into the afe housing. Step 22: Install the afe housing into the vehicle. Step 23: Re-install the two 10mm bolts on the side of the housing. Step 24: Re-install the 9/16" nuts on the OE studs. Page 16

INSTALL Figure N Refer to Figure N for Step 25 Step 25: Install the silicone sleeve into the housing, assure the flat side of the silicone sleeve is flat with the top of the housing for proper alignment. Page 17 afepower.com

INSTALL Figure O Refer to Figure O for Step 26 Step 26: Slide the carbon fiber intake tube through the silicone sleeve and into the coupling on the throttle body, do not tighten clamps at this time. (You may need to use water or lubricant on the sleeve to allow the tube to slide in) Page 18

INSTALL Figure P Refer to Figure P for Step 27 Step 27: Secure the changeover valves with the provided cable ties onto the housing. There is two pre drilled holes for locating the cable ties. Page 19 afepower.com

REMOVAL Figure Q Refer to Figure Q for Steps 28-30 Step 28: Install the afe filters onto the carbon fiber tube. Step 29: Adjust the tube, filters and coupling assuring the filters sit on the filter stands off. Step 30: Tighten all clamps at this time. Page 20

INSTALL Figure R Refer to Figure R for Steps 31-32 Step 31: Install the carbon fiber cover onto the housing. Step 32: Loosely install the seven afe engraved washer and screw until all are threaded then tighten all. Page 21 afepower.com

REMOVAL Figure S Refer to Figure S for Steps 33-35 Step 33: Re-install the rear bumper, tail lights, OE scoop and engine fans. Refer to Steps 1-13. Step 34: Place the afe Black Series Emblem in any desired location. Step 35: Your installation is now complete. NOTE: Check all bolts, clamps, and connectors after 200 miles. Page 22

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Pro DRY S Air Filter Pro 5R Air Filter Pro DRY S Restore Kit Blue Squeeze Restore Kit P/N: 21-91045 P/N: 24-91045 P/N: 90-59999 P/N: 90-50501 Twisted Steel Headers Cat-Back Exhaust System Sprint Booster afe Motorsport T-Shirts P/N: 48-36401 P/N: 49-36406-C (C/F Tips) 49-36406-P (Pol Tips) P/N: 77-16401 (M/T) 77-16402 (A/T) P/N: 40-30441-B (S) 40-30442-B (M) 40-30443-B (L) 40-30444-B (XL) 40-30445-B (2XL) To purchase any of the items above, view airflow charts, dyno graphs, photos, and video; please go to afepower.com. Page 26

Warranty General Terms: afe warrants their products to be free from manufacturer s defects due to workmanship and material. This warranty applies only to the original purchaser of the product and is non-transferrable. Proof of purchase of the afe product is required for all warranty claims. Warranty is valid provided afe instructions for installation and/or cleaning were properly followed. Proper maintenance with regular inspections of product is required to insure warranty coverage. Damage due to improper installation, abuse, unauthorized repair or alteration is not warranted. Incidental or consequential damages or cost, including installation and removal of part, incurred due to failure of afe product is not covered under this warranty. All warranty is limited to the repair and/or replacement of the afe part. To request Return Goods Authorization ( RGA ), email RGA@afepower.com or call (951)493-7100. Upon receipt of the RGA, you must return the product to the address provided in the RGA, freight prepaid and accompanied with a dated proof of purchase and the RGA. Upon receipt of the defective product and upon verification of proof of purchase, afe will either repair or replace the defective product within a reasonable time, not to exceed thirty days. Product Category P/N Prefix Warranty duration Direct OE Replacement Filters 10, 11, 30, 31, 71, 73 Life of the vehicle Racing Filters 18 1 year Universal 21, 24, 72,TF 2 years Air Intake Systems 50, 51, 54, 55, 75,TR,TA,TL 2 years Exhaust Systems 49 2 years Intercoolers & Intercooler Tubes 46-2 2 years Intake Manifolds 46-1 2 years Differential Cover 46-7 Life of the vehicle Exhaust Manifolds 46 2 years Throttle Body Spacers 46-3 2 years Turbochargers 46-6 2 years* Fluid Filters 44 90 days Pre-Filters 28 2 years Heavy Duty OE Replacement 70 2 years PowerSports OE Replacement 81, 87 2 years PowerSports Intake Systems 85 2 years No other warranty expressed or implied applies nor is any person or advanced FLOW engineering authorized to assume any other warranty. Some States do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from State to State. *See turbocharger warranty for more info Page 27 afepower.com

advanced FLOW engineering, inc. 252 Granite Street Corona, CA 92879 TEL: 951.493.7100 P/N: 06-80859