CTX universal turning machines

www.dmgmori.com CTX alpha 300 / 500 CTX beta 500 linear / 800 linear / 1250 linear / 2000 2-axis universal turning CTX universal turning machines

Machines and Technology Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data CTX universal turning machines CTX alpha / beta The highest standard of universal turning. The CTX range has redefined universal machining with a modern design and larger working area in the same footprint. The interior features are no less impressive, with a larger cutting diameter and optimal chip removal. 1: Machining on a CTX beta 800 with driven tools and Y-axis 02 Highlights + + Modular construction with cutting diameters ranging from 200 mm to 600 mm and turning lengths from 335 mm to 2,000 mm + + Turret with driven tools and C-axis as standard + + High-precision turret for higher precision and 6,000 rpm (for the CTX beta 500 / 800 linear) + + Y-axis for complex machining with up to 150 mm travel + + Configurations with a counter spindle for collision-free reverse-end machining and 6-sided complete machining + + Direct Drive turret with up to 34 Nm torque (optional) + + CELOS from DMG MORI with SIEMENS and ShopTurn 3G: ERGOline Control with 21.5" multi-touch monitor + + The latest 3D control systems with SIEMENS or HEIDENHAIN and DMG MORI ERGOline 1

CTX beta: 50 % higher precision and speed with high-precision turret and active cooling + + < 10 µm tolerance on diameter + + < 10 µm thermal stability with active cooling + + 80 bar cutting fluid pressure at every tool position + + 50 % higher speed, continuous operation at 100 % DC with 6,000 rpm Direct Drive turret for maximum cutting power + + CTX alpha: 12,000 rpm, VDI 30 interface, 20 Nm and 8.4 kw power (optional) + + CTX beta: 10,000 / 12,000 rpm, VDI 40 interface, 34 / 20 Nm and 14.2 / 8.4 kw power Tool set-up time of < 30 seconds thanks to VDI with TRIFIX + + Maximum stability and repeatability of less than 6 µm + + As standard for all star turrets 03 + + Play-free and flexible double centring + + Increased rigidity thanks to large interface with bolt hole pattern Linear drive with rapid traverse of up to 60 m/min + + Maintenance-free linear drive in the X-axis (upper turret) (as standard for the CTX beta 500 / 800 / 1250 linear) + + Maximum long-term precision and unrivalled surface quality + + Shortest non-productive times with 60 m/min rapid traverse + + 5-year guarantee on the linear drive CELOS by DMG MORI + + Exclusive technological expertise + + Conversational programming of complex machining processes on the machine + + Program generation by the machine operator, no DIN programming necessary + + Maximum productivity with CELOS and the DMG MORI technology cycles

Machines and Technology Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data CTX universal turning machines Machining of workpieces up to 600 mm in diameter and 2 m in length. 04 Highlights of the CTX alpha 300 / 500 + + Built-in ISM 52 spindle motor rated at 6,000 rpm, 14 kw and 192 Nm + + Integrated C-axis with 0.001 resolution + + Bar machining for workpieces up to 65 mm in diameter (optional) + + Complete machining with the optional counter spindle and star turret for the CTX alpha 500 + + 12-position turret with Direct Drive (VDI 30), 12,000 rpm, 8.4 kw and 20 Nm + + Tailstock + + Y-axis with ± 40 mm travel (optional) Highlights of the CTX beta 500 / 800 / 1250 linear + + Built-in ISM 76 spindle motor rated at 5,000 rpm, 34 kw and 380 Nm (CTX beta 1250 linear with ISM 102, 4,000 rpm, 45 kw and 770 Nm) + + Integrated C-axis with 0.001 resolution + + Bar machining for workpieces up to 102 mm in diameter (optional) + + Complete machining with the optional counter spindle and star turret + + 12-position HPT disc turret (VDI 40), 6,000 rpm, 10 / 10 kw (40 / 100 % DC) and 36 / 28 Nm (40 / 100 % DC) + + 12-position star turret with Direct Drive (VDI 40), 10,000 rpm, 14.2 kw and 34 Nm (optional) + + Tailstock + + Y-axis with ± 60 mm travel (optional) + + Linear motor with travel speeds of up to 60 m/min

05 Highlights of the CTX beta 2000 + + Built-in ISM 102 spindle motor rated at 4,000 rpm, 45 kw and 770 Nm + + Integrated C-axis with 0.001 resolution + + Bar machining for workpieces up to 110 mm in diameter (optional) + + 12-position disc turret with tool drive (VDI 50), 4,000 rpm, 12.5 kw and 85 Nm + + Six positions with block tool screw fastening + + Tailstock, optionally NC-controlled + + Y-axis with ± 75 mm travel (optional) + + Optimal accessibility through the double sliding door Turning length CTX alpha 300 / ø max. 240 mm 335 CTX alpha 500 / ø max. 240 mm 525 CTX beta 500 linear / ø max. 410 mm 550 CTX beta 800 linear / ø max. 410 mm 850 CTX beta 1250 linear / ø max. 410 mm 1,300 CTX beta 2000 / ø max. 600 mm 2,000 Measurements in mm

Machines and Technology êêtechnology and Options Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data CTX universal turning machines Maximum stability and long-term precision. + + Maximum stability Consistent rigidity with robust guideways up to size 55 and up to 50 mm ball screws + + Optimal chip removal The 45 bed and steep covers prevent temperature variation due to hot swarf + + Long-term precision Linear scales in the X-axis (optionally available in the Y- and Z-axes) + + Thermal stability Liquid-cooled main and counter spindles*, High-precision turret**, Direct Drive turret* + + Unrivalled dynamics Maintenance-free linear drive in the X-axis with 1 g acceleration for unrivalled dynamics and long-term accuracy on the CTX beta 500 / 800 / 1250 * Optional ** For the CTX beta 500 linear / 800 linear 06 CTX beta 800, 8-hour warm-up test Diameter variance of < 10 μm as the machine warms up (HPT turret / driven tools)* 5 0 5 8 μm Diameter variance (μm) 10 15 20 25 30 Minuten Pause 30 35 0 1 2 3 4 5 6 7 8 9 without compensation Time (hours) with compensation * Cold start, aluminium component, 6,000 rpm tool drive after every tool change

Linear drive Even more precision now as standard. + + Maintenance-free linear drive in the X-axis now as standard for the CTX beta 500 / 800 / 1250 linear + + Minimal non-productive times with 60 m/min rapid traverse: Rapid positioning even over short travel distances Ideal for grooves and recesses + + Maximum stiffness = maximum long-term precision and surface quality: Consistent positioning thanks to elimination of backlash in the drive train Ideal for hard turning + + No maintenance and minimal life cycle costs: no mechanical transmission, no wear and a 5-year guarantee Ideal for use in production + + Mechanical decoupling prevents damage to the drive from collisions Energy efficiency with linear drives 07 + + Up to 28 % lower energy use than the 2010 model thanks to energy efficiency measures featured as standard + + Consumes just 33,314 kwh per year (CTX beta 800 linear) + + The same energy consumption as conventional ball screws High quality components designed for every application CTX alpha CTX beta 500 / 800 / 1250 linear CTX beta 2000 35 mm Ball guideways 32 mm Ball screws 45 mm Roller guideways 40 mm Ball screws 45 / 55 / 55 mm (X / Y / Z) Roller guideways 40 / 40 / 50 mm (X / Y / Z) Ball screws Linear scales in the X-axis Linear scales in the Y- and Z-axes (optional) Water-cooled integrated spindle motors Cooled turret drives (with Direct Drive)

Machines and Technology êêtechnology and Options Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data CTX universal turning machines Custom configurations for maximum productivity. Y-axis = X + Xs X-axis 08 1 Xs-axis 2 Highlights + + Optional counter spindle for reverse-end machining + + Y-axis* for eccentric complete machining of complex workpieces; maximum stiffness due to the wedge slideway design CTX alpha 300 / 500: 80 mm (± 40) CTX beta 500 / 800 / 1250 linear: 120 mm (± 60) CTX beta 2000: 150 mm (± 75) + + Automatic steady rest* for vibration-free machining of long components such as shafts CTX beta 800 linear: Clamping diameter from 8 mm to 200 mm, (not in combination with a counter spindle) CTX beta 1250 linear / 2000: Clamping diameter from 8 mm to 350 mm (trailing or controlled by an independent NC-axis); Special steady rests available on request * Optional 3 1: Linear drive with 60 m/min rapid traverse 2: Y-axis using the highly stable wedge slideway design 3: Steady rest with automatically traversing slide for vibration-free machining of long components

1 2 1 + 2: Tools with TRIFIX holders for the highest stability and 6 µm repeatability 3: 12-position turret with TRIFIX holder for < 10 µm positioning accuracy TRIFIX : set up quickly, accurately and with VDI + + Standard for all star turrets + + Tool set-up time of < 30 seconds thanks to VDI with TRIFIX + + Maximum stability and long-term precision: play-free and spring-loaded double centring and increased rigidity thanks to large interface with bolt hole pattern + + < 6 µm repeatability (same tool, same position) 09 + + < 10 µm positioning accuracy from one station to the next + + Fully aligned driven tools + + VDI holders can be used + + Use of large tools with a gear reduction of up to 4 : 1 thanks to the compact design of the turret 3

Machines and Technology êêtechnology and Options Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data Integrated spindle drives Maximum cutting power at up to 2,200 Nm. + + Unrivalled dynamics thanks to integrated spindle drives rated at up to 6,000 rpm or 2,200 Nm and built-in C-axis (0.001 ) + + Maximum precision and temperature stability with water-cooled drives on the main and counter spindles + + 6-sided complete machining with a counter spindle on the CTX alpha 500 upwards 10 Type ISM 36 ISM 52 ISM 52 synchro ISM 76 ISM 76 synchro ISM 102 ISM 102 plus Speed, rpm 6,000 6,000 6,000 5,000 5,000 4,000 2,500 Power (40 / 100 % DC), kw 16.2 / 12.6 20 / 15 14 / 13 34 / 25 32 / 25 45 / 35 52 / 40 Torque (40 / 100 % DC), Nm 62 / 48 127 / 95 192 / 172 380 / 280 360 / 280 770 / 600 2,200 / 1,700 Bar capacity, mm 36 51 (65) 51 (65) 65 (76) 65 (76) 104 (111) 102 Spindle head (flat flange) 140h5 140h5 140h5 170h5 170h5 220h5 220h5 MS CS MS CS MS CS MS CS MS CS MS CS MS CS CTX alpha 300 CTX alpha 500 CTX beta 500 / 800 linear CTX beta 1250 linear CTX beta 2000 MS = Main spindle CS = Counter spindle Standard Optional High-power roughing (CK 45) ISM 36 ISM 52 ISM 52 synchro ISM 76 ISM 76 synchro ISM 102 ISM 102 plus Component diameter mm 36 75 75 150 150 300 480 Material removal rate cm 3 / min. 415 412 546 588 546 588 1,008 Depth of cut mm 4.9 4.9 6.5 7 6.5 7 12 Cutting speed m / min. 240 240 240 240 240 240 240 Feed mm / rpm 0.35 0.35 0.35 0.35 0.35 0.35 0.35 High-power boring* (CK 45) ISM 36 ISM 52 ISM 52 synchro ISM 76 ISM 76 synchro ISM 102 ISM 102 plus Tool diameter mm 28 55 55 72 72 105 105 Spindle speed rpm 909 462 462 353 353 242 242 Cutting speed m / min. 80 80 80 80 80 80 80 Feed mm / rpm 0.15 0.15 0.2 0.15 0.2 0.27 0.35 * Limited by Z-axis

Integrated spindle drives Power charts ISM 36 ISM 52 ISM 52 synchro 6,000 rpm / 16.2 kw / 62 Nm 6,000 rpm / 20 kw / 127 Nm 6,000 rpm / 14 kw / 192 Nm Power (kw) 16.2 12.6 Torque (Nm) 62 48 Power (kw) 20 15 13 Torque (Nm) 127 95 Power (kw) 14 13 Torque (Nm) 192 171 26 20 21 0.25 26 20 2,500 6,000 Speed (rpm) 1,500 3,600 6,000 Speed (rpm) ISM 76 ISM 76 synchro ISM 102 5,000 rpm / 34 kw / 380 Nm 5,000 rpm / 32 kw / 360 Nm 4,000 rpm / 45 kw / 770 Nm 11 Power (kw) 34 25 Torque (Nm) 380 280 Power (kw) 32 25 Torque (Nm) 360 280 Power (kw) 45 35 Torque (Nm) 770 600 0.8 0.6 52 48 61 48 1.6 1.3 106 83 850 5,000 Speed (rpm) 850 5,000 Speed (rpm) 550 4,000 Speed (rpm) 700 6,000 Speed (rpm) ISM 102 plus 2,500 rpm / 52 kw / 2,200 Nm Power (kw) 52 40 Torque (Nm) 2,200 1,700 5.0 2.3 1.8 195 153 10 225 2,500 Speed (rpm)

Machines and Technology êêtechnology and Options Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data 1: High-precision turret for higher precision with thermal compensation Direct Drive turret Up to 12,000 rpm for better productivity with the highest possible material removal rate. Highlights + + High-precision turret for maximum precision and 6,000 rpm + + Direct Drive turret rated at up to 12,000 rpm optionally available for the CTX alpha and CTX beta machines (star turret) + + Maximum stability with six block tool stations on the VDI 40 and VDI 50 turrets on the CTX beta machines (12-position disc turret) + + Large tools for maximum machining power with a gear reduction of up to 4 : 1 on the Direct Drive turret Turret Machine 12 Type // Speed // Power (40 / 100 % DC) // Torque (40 / 100 % DC) CTX alpha 300 / 500 CTX beta 500 / 800 CTX beta 1250 CTX beta 2000 VDI 30, 12-position disc turret* // 12 5,000 rpm // 5.4 / 3.3 kw // 18 / 13 Nm VDI 30, 16-position disc turret* // 8 5,000 rpm // 5.4 / 3.3 kw // 18 / 13 Nm VDI 30, 12-position star turret // Direct Drive TRIFIX / 12 12,000 rpm // 8.4 / 7.5 kw // 20 / 16 Nm VDI 40, 12-position disc turret // High-precision turret 12 6,000 rpm // 10 / 10 kw // 36 / 28 Nm VDI 30, 16-position disc turret // High-precision turret 16 6,000 rpm // 10 / 10 kw // 32 / 28 Nm VDI 40, 12-position star turret // Direct Drive TRIFIX / 12 10,000 rpm // 14.2 / 10.9 kw // 34 / 26 Nm VDI 30, 16-position disc turret* // 16 4,000 rpm // 11.3 / 5.6 kw // 28 / 18 Nm VDI 40, 12-position disc turret* // 12 4,000 rpm // 11.3 / 5.6 kw // 28 / 18 Nm VDI 40, 16-position disc turret // 16 4,000 rpm // 12.5 / 8 kw // 85 / 50 Nm VDI 50, 12-position disc turret // 12 4,000 rpm // 12.5 / 8 kw // 85 / 50 Nm * Configuration as a star turret with TRIFIX on machines with a counter spindle (alpha: 16-position star turret with VDI 25) Standard Optional

1 CTX alpha 300 / 500 CTX alpha 300 / 500 VDI 30, 12-position disc turret // 12 5,000 rpm VDI 30, 12-position star turret with Direct Drive // 12 12,000 rpm CTX beta 500 / 800 VDI 40, 12-position disc turret // 12 6,000 rpm 13 Power (kw) Torque (Nm) Power (kw) Torque (Nm) Power (kw) Torque (Nm) 5.4 5.0 3.3 2.5 0.8 0.5 0.4 20.0 18.0 13.0 8.40 7.50 20.0 16.0 10.0 36.0 28.0 16.0 0.16 5.0 6.65 6.0 0.06 0.60 1.0 Speed (rpm) 31 40 50 3,000 4,000 5,000 CTX beta 1250 CTX beta 2000 VDI 40, 12-position disc turret // 12 4,000 rpm VDI 50, 12-position disc turret // 12 4,000 rpm Power (kw) 11.3 10.0 5.6 5.0 1.6 1.3 1.0 0.08 0.06 Torque (Nm) 36.0 28.0 18.0 12.5 Speed (rpm) 20 3,000 3,150 4,000 Speed (rpm) 20 4,000 5,000 8,000 12,000 CTX beta 500 / 800 / 1250 / 2000 VDI 40, 12-position star turret with Direct Drive // 12 10,000 rpm Power (kw) 12.5 8.0 6.8 5.0 4.7 4.0 2.5 1.6 1.0 0.16 Torque (Nm) 85 50 30 20 Power (kw) 14.2 10.9 7 6 1 Torque (Nm) 34.0 26.0 13.6 10.4 Speed (rpm) 20 31 40 1,000 1,420 2,250 3,250 3,750 4,000 Speed (rpm) 315 400 4,000 5,000 6,300 8,000 10,000 Speed (rpm) 300 400 2,650 3,500 6,000 * Optional

Machines and Technology êêtechnology and Options Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data Driven tools Maximum milling performance rated at up to 12,000 rpm, 14 kw and 85 Nm. 1 Direct Drive Machining on a CTX alpha 500 with driven tools and Y-axis 2 Maximum stability Maximum stability due to six additional tool stations with block tool screw fastening: 14 1 As standard for all 12-position disc turrets in the CTX beta range + VDI 40 and VDI 50 + Compatible with long boring bars + Compatible with turning tools 2 CTX alpha Standard: VDI 30 5,000 rpm, 5.4 kw, 18 Nm Optional: VDI 30 Direct Drive 12,000 rpm, 8.4 kw, 20 Nm CK45 high-performance milling Tool drive 1: 1 Tool drive 1: 1 Tool drive 4: 1 Material removal rate cm 3 /min 55 65 165 Spindle speed rpm 1,910 1,751 1,432: 4 Power kw 2.99 3.65 7.37 Torque Nm 14.95 19.92 49.14 Feed mm/tooth 0.09 0.08 0.18 Cutting depth / width mm 4 / 20 2.9 / 40 4 / 40 Cutting speed m/min 120 220 180 Number of teeth 4 4 4 Mill diameter mm 20 40 40 Specific cutting force N/mm 2 1,451 1,451 1,451 CK45 tapping Thread size mm M14 1.25 M20 1.25 M24 1.5 Spindle speed rpm 341 318 265

CTX beta 500 linear / 800 linear Standard: VDI 40 6,000 rpm, 10 kw, 36 Nm Optional: VDI 40 Direct Drive 10,000 rpm, 14.2 kw, 34 Nm CK45 high-performance milling Tool drive 1: 1 Tool drive 1: 1 Tool drive 4: 1 Material removal rate cm 3 /min 58 87.5 238.7 Spindle speed rpm 1,112 1,263 5,052: 4 Power kw 3.15 4.49 11.22 Torque Nm 27.07 33.98 84.89 Feed mm/tooth 0.09 0.11 0.15 Cutting depth / width mm 2.3 / 63 2.5 / 63 5 / 63 Cutting speed m/min 220 250 250 Number of teeth 4 4 4 Mill diameter mm 63 63 63 Specific cutting force N/mm 2 1,451 1,451 1,451 CK45 tapping Thread size mm M20 1.25 M20 1.5 M24 1.5 Spindle speed rpm 318 318 265 CTX beta 1250 linear Standard: VDI 40 4,000 rpm, 11.3 kw, 28 Nm Optional: VDI 40 Direct Drive 10,000 rpm, 14.2 kw, 34 Nm CK45 high-performance milling Tool drive 1: 1 Tool drive 1: 1 Tool drive 4: 1 Material removal rate cm 3 /min 58 87.5 238.7 Spindle speed rpm 1,112 1,263 5,052: 4 Power kw 3.15 4.49 11.22 Torque Nm 27.07 33.98 84.89 Feed mm/tooth 0.09 0.11 0.15 Cutting depth / width mm 2.3 / 63 2.5 / 63 5 / 63 Cutting speed m/min 220 250 250 Number of teeth 4 4 4 Mill diameter mm 63 63 63 Specific cutting force N/mm 2 1,451 1,451 1,451 CK45 tapping Thread size mm M20 1.25 M20 1.5 M24 1.5 Spindle speed rpm 318 318 265 15 CTX beta 2000 Standard: VDI 50 4,000 rpm, 12.5 kw, 85 Nm Optional: VDI 40 Direct Drive 10,000 rpm, 14.2 kw, 34 Nm CK45 high-performance milling Tool drive 1: 1 Tool drive 1: 1 Tool drive 4: 1 Material removal rate cm 3 /min 238.7 1.1 318 Spindle speed rpm 1,263 9,549 5,052: 4 Power kw 11.22 0.03 10.64 Torque Nm 84.89 0.03 80.5 Feed mm/tooth 0.15 0.1 0.5 Cutting depth / width mm 5 / 63 0.2 / 3 2 / 63 Cutting speed m/min 180 90 250 Number of teeth 4 2 4 Mill diameter mm 63 3 63 Specific cutting force N/mm 2 1,451 1,451 1,451 CK45 tapping Thread size mm M30 2 M20 1.5 M24 1.5 Spindle speed rpm 212 318 265

Machines and Technology Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data CTX universal turning machines High-tech components for maximum precision and performance. All the machines in the CTX range feature high-quality, state-of-the-art components. This allows the CTX to provide maximum performance every time fast, precise and reliable. Highlights of the CTX range 16 + + Short chip-to-chip time thanks to fast turret indexing times (30, 0.4 sec.). + + Less than 30 seconds to change tools thanks to the TRIFIX precision quick-change system (as standard for star turrets) + + Unrivalled long-term precision with linear scales in the X-axis as standard + + Maximum thermal stability thanks to water-cooled, integrated spindle motors + + Maximum machining power with the Direct Drive turret with driven tools at up to 34 Nm for the CTX alpha and beta (optional) + + Six tool stations with block tool screw fastening on the turret for maximum stability (CTX beta) 1

1: Hydraulic component 2: Subcontracting, aluminium heat sink for radio controlled motors, machining time of 175 seconds 3: Hydraulics industry, steel switch nut, machining time of 190 seconds 2 3 Pulley // CTX beta 500 Sector Hydraulics Workpiece dimensions ø 80 60 mm Material CK45 Machining time 3.2 minutes Bar diameter 85 mm (h11) Highlights Long thin shaft, very slender Control piston // CTX beta 500 Sector Drive technology Workpiece dimensions ø 80 180 mm Material CK45 Machining time 4.7 minutes Bar diameter 80 80 mm (h11) Highlights High-performance turning, large chip volume 17 Drive element // CTX beta 500 Sector Automotive Workpiece dimensions 240 mm Material CK45 Machining time 45 seconds Blank Forging blank Highlights High-performance turning Distribution unit // CTX beta 800 Sector Hydraulics Workpiece dimensions ø 120 140 mm Material CK45 Machining time 3.55 minutes Cut piece 120 mm ( 150) Highlights Eccentric machining with Y-axis Adapter ring // CTX beta 800 Sector Drive technology Workpiece dimensions ø 95 50 mm Material CK45 Machining time 2.90 minutes Bar diameter 100 mm (h11) Highlights Driven tools for drilling and tapping Reducing plug // CTX beta 800 Sector Hydraulics Workpiece dimensions ø 44 100 mm Material Aluminium Machining time 3.80 minutes Bar diameter 45 mm (h11) Highlights Complete machining, ready to use

Machines and Technology Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data Control technology from DMG MORI from the idea to the finished product. SIEMENS with ShopTurn 3G + + Conversational programming + + 3D graphics including real-time simulation + + New, clear screen design + + Indicator lamp diagnostics for all drives + + Simple graphical programming + + User diagrams for quick set-up 18 HEIDENHAIN with DINPlus + + Graphical conversational programming (structured machining time) + + 3D real-time simulation + + Over 1 GB of part program memory ERGOline Control with 21.5" multi-touch-screen and SIEMENS + + DMG MORI ERGOline Control with adjustable multi-touch screen and intuitive icon-based user interface + + 12 apps to support the user + + Continuous administration, documentation and visualisation of order, process and machine data + + Compatible with PPS and ERP systems + + Tool file with 999 tools and 64 materials + + Tool service life monitoring + + Maximum operating convenience: Comprehensive range of cycles + + Compatible with HEIDENHAIN control systems 1190 and 3190 + + Can be networked with CAD / CAM products + + Open to CELOS app extensions

DMG MORI technology cycles A new level of productivity. 1: Easy tool monitoring Driven tool load monitoring during the machining process in order to avoid damage to the machine and equipment 2: Eccentric turning and milling Machining off-centre features on a workpiece that are not on the spindle centreline 3: Alternating speeds to avoid chatter Variation of the spindle speed during machining in order to avoid vibration 4: Program mode control Displays the workpiece number and workpiece data; makes it easier to continue machining after a program interruption 1 2 3 4

5: Counter spindle centre Cycle to automatically insert a tailstock centre from the tool turret into the chuck of the counter spindle 6: Gear hobbing Straight and helical gears, splines or unhardened gears 7: Runtime monitor Analyses the machining process time and serves as a basis for cycle optimisation 8: Retraction cycle In manual operation the X- and Y-axes travel to the end positions for eccentric machining at the touch of a button 5 6 7 8

DMG MORI technology cycles Make complex machining processes an effortless reality. 1: Multi-thread cycle This cycle provides an interface for entering the inclination, number of threads and contour of the thread + + Creating large transmissions or special threads which cannot be produced by simple thread cutting + + Free definition of contours, pitches and gears 1 + CONVERSATIONAL thread programming on the machine + Multi-thread cycle b a d

Machines and Technology Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data Energy efficiency Save up to 30 % energy with DMG MORI machines. M Design FEM-optimised design with high static and low moving masses Linear guideways Negligible friction due to the consistent use of roller bearing technology Servo technology / frequency control Frequency-controlled coolant and hydraulic pumps instead of fixed displacement pumps with regulator technology

Optimal design + + Optimal drive design + + Drives capable of energy recovery + + Controlled accumulators* + + Minimised friction Intelligent control system + + Process optimisation + + DMG MORI Virtual Machine* + + DMG MORI AUTOshutdown DMG MORI Energy Saving + + Intelligent technology already saves up to 20 % of energy costs over the entire life cycle of your DMG MORI machine tool + + DMG MORI AUTOshutdown: Intelligent standby controls to avoid unnecessary energy consumption when idle DMG MORI Virtual Machine* Unique your CTX machine 1 : 1 on the PC + + Efficient production start-up thanks to optimal preparation + + Real part production time calculation thanks to PLC integration + + Full availability of all cycles and NC functions + + The highest process safety thanks to collision detection and working area monitoring + + Authentic machine model with precise working area display + + Set-up and tool change times are cut by 80 % 23 * Optional High efficiency EFF 1 EFF 2 IE4 Super Premium Efficiency IE3 Premium Efficiency IE2 High Efficiency IE1 Standard Efficiency IEC motors Drives Energy recovery during the braking phases of spindles and feed drives Motor The latest drive motors with up to 93 % efficiency Cooling* Precision-regulated coolant unit (± 0.1 K) for demand-based cooling power

Machines and Technology Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data WH 10 top workpiece handling Automation solutions Intelligent workpiece handling for maximum productivity. + + Space-saving automation for workpieces weighing up to 10 kg + + 6-axis industrial robot, loading capacity of up to 10 kg and 2,017 mm working radius + + Flexible integrated workpiece storage with either a rotary indexing table, conveyor belt or drawer system with a loading capacity per drawer of up to 40 kg + + For the CTX alpha 300 / 500 and the CTX beta 500 / 800 linear 24 CTX beta 800 linear with WH 10 top workpiece handling Complete packages for bar machining + + Automatic workpiece pick-up device + + Conveyor belt for transporting the workpieces from the machine + + Preparation for bar feed or bar loading magazine Integrated handling system for the CTX beta 800 linear + + NC-controlled loading and unloading device with double gripper for the main and counter spindle + + Workpieces up to ø 250 mm, 40 to 160 mm in length and 15 kg + + Pallet carousel with 17 pallet stations + + CTX alpha: ø 65 200 mm / 3 kg + + CTX beta: ø 102 250 mm / 6 kg

WH 3 workpiece handling + + Retrofittable automation for workpieces weighing up to 3 kg + + 6-axis industrial robot, 3 kg loading capacity and 892 mm working radius + + 15-position paternoster system + + Optional: Transport system for optimal machine accessibility + + For the CTX alpha 300 / 500 and the CTX beta 500 / 800 linear Drawer workpiece storage system 25 CTX alpha 500 with WH 3 workpiece handling Automation WH 3 WH 10 / WH 25 WH 10 top Additional solutions Articulated robot arm Portal loader Configuration levels / periphery Washing Deburring Measuring Workpiece marking CTX alpha CTX beta

L Machines and Technology Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data êêworking Areas CTX universal turning machines Working areas Universal CTX alpha / beta disc turret with tailstock Tool turret Working area HY a A1 A B Z HZ SW ø A ø TK2 N N D4 ø TK d T T D2 X C HX N N V D O D3 D1 ø B Y M G I E F T R S U L K N P Q N W N 26 A B d D1 D2 D3 D4 TK HY L TK2 SW (a) Tool turret CTX alpha 300 / 500 410 540 30 240 310 216 146 340 ± 40 65 CTX beta 500 / 800 linear 500 700 40 410 380 240 177 410 ± 60 65 568 508 30 CTX beta 1250 linear 500 700 40 410 380 240 177 420 ± 60 80 568 508 30 CTX beta 2000 537 730 50 600 370 250 169 420 ± 75 85 590 520 35 Dimensions in mm A A1 B C D E F G HX HZ I K L Working area CTX alpha 300 169 285 124 47 65 240 101 75 210 335 17 600 310 CTX alpha 500 169 285 124 47 65 240 301 75 210 525 17 800 500 CTX beta 500 linear 140 255 95 54 65 410 257 87 300 550 19 777.5 500 CTX beta 800 linear 140 273 95 54 65 410 557 87 300 850 19 1,077.5 800 CTX beta 1250 linear 158 276 110 54 65 410 976 87 300 1,300 19 1,527.5 1,250 CTX beta 2000 208 658 160 62 80 600 100 415 2,025 21 2,408.5 2,000 Dimensions in mm N O P Q R S T U V W X Y Z Working area CTX alpha 300 370 67 8 6 25 17 8 100 355 100 500 130 649 CTX alpha 500 550 67 8 6 25 17 8 100 355 100 500 130 645 CTX beta 500 linear 500 75 40 30 2.5 150 480 102.5 795 185 660 CTX beta 800 linear 800 75 40 30 2.5 150 480 102.5 795 185 960 CTX beta 1250 linear 1,250 75 40 30 2.5 150 480 148.5 795 185 1,410 CTX beta 2000 2,025 93 20 0 40 35 8 200 590 140 190 2,185 Dimensions in mm

B D3 CTX alpha 500, beta 500 / 800 / 1250 linear star turret with counter spindle and Y-axis Tool turret Working area E A1 B A Z HZ O W ø C T T G D2 D1 X HX N HY A d V L D C ø D5 ø D6 Y M E T S R R N P M H D4 U G I F K N 27 A B C d D1 D2 D3 D4 D5 D6 E G H HY Tool turret CTX alpha 500 270 100 540 30 240 200 195 205 470 440 135 100 85 ± 40 CTX beta 500 linear 320 120 650 40 450 244 229 242 560 520 165 120 100 ± 60 CTX beta 800 linear 320 120 650 40 450 244 229 242 560 520 165 120 100 ± 60 CTX beta 1250 linear 320 120 650 40 450 244 229 242 560 520 165 120 100 ± 60 Dimensions in mm A A1 B C D E F G HX HZ I K L Working area CTX alpha 500 140 240 95 48 100 240 385 75 145 520 20 780 470 CTX beta 500 linear 117 227 66 57.5 120 450 162.5 87 300 500 24 720 395 CTX beta 800 linear 117 227 66 57.5 120 450 462.5 87 300 800 24 1,020 695 CTX beta 1250 linear 117 227 66 57.5 120 450 912.5 87 300 1,200 24 1,470 1,145 Dimensions in mm N O P R S T U V W X Y Z Working area CTX alpha 500 550 108 85 25 17 7 100 355 140 500 130 615 CTX beta 500 linear 500 132 100 40 55 27.5 150 505 180.5 795 200 566 CTX beta 800 linear 800 132 100 40 55 27.5 150 505 180.5 795 200 866 CTX beta 1250 linear 1,200 132 100 40 55 27.5 150 505 180.5 795 200 1,316 Dimensions in mm

Machines and Technology Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data êêlayout Plans CTX universal turning machines Technical data 28 Working area Max. swing Maximum turning diameter Distance from main spindle to tailstock (without chuck) Maximum workpiece length with tailstock (machinable) Distance from main spindle to counter spindle (without chuck) Max. workpiece length with counter spindle (machinable) Main spindle (standard) Integrated spindle motor (ISM) with C-axis (0.001 ) Drive power (40 / 100 % DC) Torque (40 / 100 % DC) Spindle head (flat flange) Spindle diameter in the front bearing Draw tube internal diameter Max. chuck diameter Counter spindle (optional) Integrated spindle motor (ISM) with C-axis (0.001 ) Drive power (40 / 100 % DC) Torque (40 / 100 % DC) Spindle head (flat flange) Spindle diameter in the front bearing Draw tube internal diameter Max. chuck diameter Turret (standard) Tool holder in accordance with VDI / DIN 69880 Number of driven tools / maximum speed Drive power / torque (40 % DC) Indexing time 30 Turret slide (upper) X / Y / Z Rapid traverse X / Y / Z Feed force X / Y / Z Slide for counter spindle Y Rapid traverse speed Z Z feed force Tailstock Axis Force Tailstock centre Machine weight Control system Operate 4.5 on SIEMENS 840D solutionline** CELOS from DMG MORI with SIEMENS and ShopTurn 3G: ERGOline Control with 21.5" multi-touch monitor HEIDENHAIN control system** Standard Optional not available * Available from Jan 2016 ** ERGOline Control with 19" monitor

CTX alpha 300 CTX alpha 500 CTX beta 500 linear mm 510 510 700 mm 240 240 410 mm 520 500 675 mm 310 525 550 mm 780 720 mm 480 500 ISM 52 synchro ISM 52 synchro ISM 76 rpm 6,000 6,000 5,000 kw 14 / 13 14 / 13 34 / 25 Nm 192 / 172 192 / 172 380 / 280 mm 140 h5 140 h5 170 h5 mm 100 100 130 mm ø 52 (66) 52 (66)* 67 (77) mm 215 215 320 ISM 36 ISM 52 rpm 6,000 6,000 kw 16.2 / 12.6 20 / 15 Nm 62 / 48 127 / 95 mm 140 h5 140 h5 mm 90 100 mm ø 37 52 mm 175 215 mm 12 VDI 30 12 VDI 30 12 VDI 40 + 6 block tools rpm 12 / 5,000 12 / 5,000 12 / 6,000 kw / Nm 5.4 / 18 5.4 / 18 10 / 36 seconds 0.314 0.314 0.2 mm 210 / ±40 / 335 210 / ±40 / 525 300 / ±60 / 550 m / min 30 / 22.5 / 30 30 / 22.5 / 30 60 / 22.5 / 30 kn 4.5 / 4.5 / 7.5 4.5 / 4.5 / 7.5 5.6 / 5.6 / 7.4 mm 550 500 m / min 30 30 kn 7.5 7.4 mm 370 550 500 kn 6.0 6.0 8.0 MK 4 4 5 kg 3,800 4,300 5,000

CTX beta 800 linear CTX beta 1250 linear CTX beta 2000 700 700 800 410 410 600 975 1,379 2,285 850 1,250 2,000 1,020 1,470 800 1,145 ISM 76 ISM 102 ISM 102 5,000 4,000 4,000 34 / 25 45 / 35 45 / 35 380 / 280 770 / 600 770 / 600 170 h5 220 h5 220 h5 130 160 160 67 (77) 95 (104) 104 (111) 320 400 500 ISM 52 ISM 52 6,000 6,000 20 / 15 20 / 15 127 / 95 127 / 95 140 h5 140 h5 100 100 52 52 215 215 12 VDI 40 + 6 block tools 12 VDI 40 + 6 block tools 12 VDI 50 + 6 block tools 12 / 6,000 12 / 4,000 12 / 4,000 10 / 36 11.3 / 28 12.5 / 85 (25% DC) 0.2 0.4 0.48 300 / ±60 / 855 300 / ±60 / 1,300 415 / ±75 / 2,025 60 / 22.5 / 30 60 / 22.5 / 30 30 / 22.5 / 35 5.6 / 5.6 / 7.4 6.5 / 6 / 9 7.5 / 7.5 / 10.0 800 1,200 30 30 7.4 9.5 800 1,200 2,025 8.0 14.0 18.0 5 5 5 6,100 7,650 11,000

CTX universal turning machines Floor plans Floor plans of single-door machines Front view Plan view L2 L1 B C E D A A B C D E L1 L2 Machine CTX alpha 300 1,787 1,015 2,473 1,720 1,249 3,705 3,130 CTX alpha 500 1,787 1,015 2,473 1,720 1,249 3,843 3,330 CTX beta 500 linear 2,035 1,040 2,749 1,862 1,252 4,491 3,885 CTX beta 800 linear 2,035 1,040 2,749 1,862 1,252 4,771 4,180 CTX beta 1250 linear 1,939 1,040 2,862 1,875 1,270 5,242 4,670 Dimensions in mm Floor plans of two-door machines Front view Plan view L2 L1 B E C A D A B C D E L1 L2 Machine CTX beta 2000 2,052 1,108 3,097 2,142 1,270 6,234 5,565 Dimensions in mm

Machines and Technology Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data êêoptions CTX universal turning machines Options Machine options Counter spindle Differential pressure clamping at the main spindle Differential pressure clamping at the counter spindle Tool measuring probe Y-axis for turret 1 (upper) Linear scales for the Y- and / or Z-axes Bar machining / automation Bar machining package with parts catcher, hydraulic hollow clamping, 4-colour signal light and interface for a bar feed or bar loading magazine Bar loading magazine for a maximum bar length of 1.2 to 3.2 m Preparation for external handling with robot interface, automatic sliding cover and chuck flushing Automatic loading partition for automation with a 6-axis robot // electrical interface for a 6-axis robot Shaft machining Tailstock function for counter spindle Steady rest slide, automatic positioning, steady rest clamping range up to 165 mm Steady rest slide, automatic positioning, steady rest clamping range up to 350 mm Clamping at the main spindle Chuck up to 215 mm in diameter including accessories and chuck jaws Chuck up to 325 mm in diameter including accessories and chuck jaws Chuck up to 400 mm in diameter including accessories and chuck jaws Chuck up to 500 mm in diameter including accessories and chuck jaws Clamping at the counter spindle Chuck up to 175 mm in diameter including accessories and chuck jaws Chuck up to 250 mm in diameter including accessories and chuck jaws Chuck up to 315 mm in diameter including accessories and chuck jaws Coolant and chip disposal Slat band chip conveyor External chuck flushing, main spindle External chuck flushing, counter spindle 8 bar coolant supply, 600 l and 40 µm paper belt filter 8 / 20 bar coolant supply, 600 l and 40 µm paper belt filter 8 / 20 bar coolant supply, 980 l and 40 µm paper belt filter 8 / 20 bar internal coolant supply, 980 l, 40 µm paper belt filter and coolant unit 8 / 20 / 80 bar internal coolant supply, 980 l, 40 µm paper belt filter and coolant unit and additional 80 bar for four independent outlets in the turret (upper) Mechanical oil mist filter Standard Optional not available

CTX alpha 300 CTX alpha 500 CTX beta 500 linear CTX beta 800 linear CTX beta 1250 linear CTX beta 2000 33 DMG MORI recommends

Machines and Technology Applications and Parts Control Technology Energy Efficiency Automation Solutions Technical Data êêoptions CTX universal turning machines Options 34 Software ShopTurn 3G technology cycle for gear hobbing ShopTurn 3G technology cycle for eccentric turning and milling ShopTurn 3G Easy Tool Monitoring technology cycle for tool wear monitoring ShopTurn 3G Alternating Speed technology cycle to avoid chatter ShopTurn 3G Multi-thread Cycle technology cycle for cutting threads with free contours ShopTurn 3G Counter Spindle Centre technology cycle for the complete machining of shaft components with no cycle interruptions ShopTurn 3G Program Status Monitor technology cycle for the visualisation of the program number, workpiece status and workpiece number ShopTurn 3G Easy Tool Monitor 2.0 tool management system ShopTurn 3G Runtime Monitor technology cycle for analysing machining time ShopTurn 3G Retraction Cycle technology cycle for preparing the working area for set-up and as an emergency stop function DMG MORI Netservice / DMG MORI Service Agent Miscellaneous Machine adaptation for increased ambient temperatures of up to 50ºC (tropical package) Standard Optional not available

CTX alpha 300 CTX alpha 500 CTX beta 500 linear CTX beta 800 linear CTX beta 1250 linear CTX beta 2000 35

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