Industrial equipment. Hydraulic cutters. for recycling and industrial use

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Industrial equipment Hydraulic cutters for recycling and industrial use

Users worldwide 2 Holmatro, established in the Netherlands in 1967, originally bought and sold high-pressure hydraulic equipment for the ship building industry. Soon, however, many other industrial customer groups all over the world were being served. In the early seventies, we started manufacturing in our own right. Nowadays the Holmatro Industrial Equipment product line includes a wide range of cutting tools specially developed for markets such as recycling, demolition, nuclear industry, foundry and construction. Holmatro comprises the whole chain concerning these tools, from the initial research phases before a tool is developed, up to and including servicing and certification of tools already in use. Our experience provides us the technical expertise needed to offer you adequate solutions for almost any cutting application you can think of. Vehicle recycling Thanks to their low weight and the special blade design, Holmatro s mobile cutters are ideal for car recycling. The lightest cutter only weighs 9.4 kg, and the special U-shaped blades pull the material towards the strongest point of the cutter. Therefore, they are perfectly suitable for cutting catalytic converters, exhaust pipes, doors, A- and B-posts, drive shafts (hollow), engine mountings, steering columns, bumpers, bull bars and pressed steel wishbones. Cable recycling / production Cutting cables (ground, telephone, electro and steel) is a skill on its own. Generally, this type of cable consists of countless small wires and strands which, during cutting actions, often inadvertently get in between the cutter blades. Situations like this cause loss of capacity. Moreover, it has proven to be detrimental to the life span of cutting tools. Therefore, Holmatro has developed cutter blades with a special blade guide. This feature keeps the blades straight in relation to each other and prevents them from separating or becoming distorted. Recycling of household appliances For the recycling of household appliances, such as refrigerators and deep-freezers, Holmatro has developed a special cutter. Its straight blades have cutting teeth and the spreading function of the cutter makes it easy to remove the compressor quickly without changing tools. The blades also enable the material to be pushed aside, in order to create space to cut pipes and cables, again with the same instrument. Demolition In demolition, you can come across a hundred and more materials that need to be removed from all sorts of buildings and constructions. Very suitable for demolition applications and for handling the most diverse materials are Holmatro s cutters with short and standard blades. The standard blade is ideal for cutting bigger elements because of the U-shape, which pulls the material towards the strongest point of the cutter. The short blade is more suitable in those situations when less space is available, whereas a high cutting force is required. Concrete construction In order to be able to work with reinforcement steel, very strong equipment is essential. Holmatro and hydraulic cutters are up to it! The cutting of reinforcement steel and pre-stressing stands (or re-bars) is done based on hydraulics, which is quick, safe, accurate and quiet. These cutters are able to cut diameters up to 32 mm easily and safely. A mayor advantage compared to grinding is the absence of sparks and the low noise level.

Hydraulic cutter features 3 Ergonomics Holmatro stationary cutters are equipped with a rotation mechanism that makes it possible to rotate a tool in any direction and under any angle. The operator can cut objects without first having to place them in a particular position. This feature enables higher productivity levels. Of greater importance is the fact that the physical demands made on the operators were been greatly reduced. The mobile cutters are lightweight, easy in use and transportation, and fitted with an adjustable handle. Quick and simple exchange of blades Holmatro industrial cutter blades are very durable. In addition, they are extremely simple to change yourself, should you need to utilise your cutter for a wider range of applications. Safe to operate, easy to use As well as being extremely user-friendly, Holmatro industrial cutters are outstanding in the safety of their operation. Attributes such as the dead man s function, shielding of all moving parts, greatly limit the chances of accidents happening. Another feature is the fact that the tools can only be operated by using both hands.

Mobile or stationary cutter 4 Mobile The mobile cutter is been specially developed for use in the field. Examples of this are the removal of old pipelines (e.g. old petrol stations), building demolition, cutting ity or telephone cables, etc. For this model, the accent was been placed on mobility. Mobile cutters are constructed from highgrade aluminium resulting in strong yet very light tools. The pump units are also been specially developed for mobile use. The pumps, - or petrol-driven, are compact and light in weight, enabling work to be carried out at locations that are difficult to access. A complete cutter set consists of a mobile cutter (pages 6 and 7), a mobile pump (pages 12 and 13) and a hose (page 15). Various accessories are available (page 9). Stationary The stationary cutter is been specially developed for continuous use, like, for example, processes whereby repeated tasks (cutting, flattening, and tearing) are carried out at a fixed point on the production line. For this model, the accent was been placed on durability (high load frequency) and ergonomics (prolonged physical demands). Stationary cutters are constructed from high-grade steel. A balancer (see photo) compensates the weight increase in comparison to the portable aluminium model. The hydraulic pump has also been adapted to meet the demands of continuous use. A complete stationary cutter set consists of a stationary cutter (page 8), a stationary pump (page 13) and a hose (page 15). Various accessories are available (page 9).

Industrial cutter blades 5 Which set of cutter blades is most suitable for your application? Look up the application of your choice in the table on this page and find out which set of blades corresponds with it. When in doubt, please contact Holmatro. Note that the various cutter blades are interchangeable, extra hardened and regrindable. Applications Blade type Blade description Cable recycling and production: Telephone cables, ground cables, electro cables and steel cables. 10 cable Blade with special blade guiding Car recycling: Catalytic converters, exhaust pipes, doors, A- and B-posts, drive shafts (hollow), engine mountings, steering columns, bumpers, bull bars and pressed steel wishbones. Demolition: Rod material, tube profiles, frames, construction materials, wood, roots (trees), fuel pipes, heating pipes, small cables. Foundry: Removing risers and feeders from aluminium castings. Car recycling: Catalytic converters, exhaust pipes, doors, A- and B-posts, drive shafts (hollow), engine mountings, steering columns, bumpers, bull bars and pressed steel wishbones. Demolition: Rod material, tube profiles, frames, construction materials, wood, roots (trees), fuel pipes, heating pipes, small cables. Foundry: Removing risers and feeders from aluminium castings. Recycling of refrigerators and other household appliances: Removing of compressor, cables, profiles. Demolition: Steel plate, strip material, square profiles. Recycling of refrigerators and other household appliances: Removing of compressor, cables, profiles. Demolition: Steel plate, strip material, square profiles. 20 short General short, parrot like blade 30 standard General standard blade 40 straight Blade with cutting teeth and spreading function 60 combi Blade with cutting teeth and spreading / squeezing tips Demolition: Scrap, strip, profiles, frames, etc. 70 GP Blade with cutting teeth and parrot like end Blade types 10 cable ICU 05 ICU 10 / 20 ICU 40 20 short 30 standard 40 straight 60 combi 70 GP

Hydraulic mobile cutters 6 Hydraulic mobile cutters model ICU 05 A 10 ICU 05 A 30 ICU 05 A 70 art.no. 170.012.052 170.012.051 170.012.015 blade type 10 cable 30 standard 70 GP working pressure bar / Mpa 500 / 50 500 / 50 500 / 50 blade opening mm 95 98 142 cutting force kn / t 104 / 10.6 124 / 12.6 176 / 18.0 spreading force kn / t - - - weight ready for use kg 10.3 9.4 9.5 dimensions (lxwxh) mm 630x210x170 580x210x170 602x210x170 temperature reach C -20 +80-20 +80-20 +80 required oil content cc 37 37 37 user-friendly and ergonomic - lightweight, easy to operate and transport quick to use - for an efficient (production) process for a wide range of applications - various blade types available with cutting capacities up to 18 tons blades are quickly and simply exchangeable - all blade types are interchangeable thus enabling the cutters to be widely utilised - quick and simple to maintain safe - equipped with a dead man s function - moving parts shielded - tools can only be operated by using both hands reliable and durable - specially developed for industrial purposes See pages 12 and 13 for mobile pump units See page 9 for accessories ICU 05 A 30

Hydraulic mobile cutters 7 Hydraulic mobile cutters model ICU 10 A 10 ICU 10 A 20 ICU 10 A 30 ICU 10 A 40 ICU 40 A 20 ICU 40 A 30 art.no. 170.012.001 170.012.002 170.012.003 170.012.004 170.012.042 170.012.047 blade type 10 cable 20 short 30 standard 40 straight 20 short 30 standard working pressure bar / Mpa 500 / 50 500 / 50 500 / 50 500 / 50 500 / 50 500 / 50 blade opening mm 134 140 158 296 / 305 102 165 cutting force kn / t 242 / 24.6 234 / 23.9 246 / 25.1 264 / 26.9 594 / 60.6 644 / 65.7 spreading force kn / t - - - 92 / 9.4 - - weight ready for use kg 17.3 15.5 15.3 15.4 19 19.4 dimensions (lxwxh) mm 735x230x177 671x230x177 696x230x177 739x230x177 720x270x218 775x270x218 temperature reach C -20 +80-20 +80-20 +80-20 +80-20 +80-20 +80 required oil content cc 84 84 84 84 163 163 user-friendly and ergonomic - lightweight, easy to operate and transport quick to use - for an efficient (production) process for a wide range of applications - various blade types available with cutting capacities up to 65.7 tons blades are quickly and simply exchangeable - all blade types are interchangeable thus enabling the cutters to be widely utilised - quick and simple to maintain safe - equipped with a dead man s function - moving parts shielded - tools can only be operated by using both hands reliable and durable - specially developed for industrial purposes See pages 12 and 13 for mobile pump units See page 9 for accessories ICU 10 A 20

Hydraulic stationary cutters 8 Hydraulic stationary cutters model ICU 20 S 10 ICU 20 S 20 ICU 20 S 30 ICU 20 S 40 ICU 20 S 60 ICU 20 S 70 art.no. 170.012.005 170.012.006 170.012.007 170.012.008 170.012.010 170.012.018 blade type 10 cable 20 short 30 standard 40 straight 60 combi 70 GP working pressure bar / Mpa 500 / 50 500 / 50 500 / 50 500 / 50 500 / 50 500 / 50 blade opening mm 134 140 158 296 / 305 229 / 360 236 / 312 cutting force kn / t 242 / 24.6 234 / 23.9 246 / 25.1 264 / 26.9 264 / 26.9 264 / 26.9 spreading force kn / t - - - 92 / 9.4 221 / 22.6 91 / 90.3 squeezing force kn / t - - - - 53 / 5.4 - weight ready for use kg 28.5 26.7 26.6 26.6 26.9 27.3 dimensions (lxwxh) mm 692x361x312 628x361x312 651x361x312 639x361x312 723x361x312 707x361x312 temperature reach C -20 +80-20 +80-20 +80-20 +80-20 +80-20 +80 required oil content cc 84 84 84 84 84 84 Also available with blades assembled horizontal model art.no. ICU 20 SH 10 170.012.019 ICU 20 SH 20 170.012.020 ICU 20 SH 30 170.012.021 ICU 20 SH 40 170.012.022 ICU 20 SH 60 170.012.024 Also available with two hand operation* model art.no. ICU 20 ST 10 170.012.026 ICU 20 ST 20 170.012.027 ICU 20 ST 30 170.012.028 ICU 20 ST 40 170.012.029 ICU 20 ST 60 170.012.031 Also available with blades assembled horizontal and two hand operation* model art.no. ICU 20 STH 10 170.012.033 ICU 20 STH 20 170.012.034 ICU 20 STH 30 170.012.035 ICU 20 STH 40 170.012.036 ICU 20 STH 60 170.012.038 *technical details the same as standard, except weight and dimensions user-friendly and ergonomic - fitted with a unique rotation mechanism whereby the tool can be easily turned to any position and under any angle. Operated by a simple push button. The physical demands are greatly reduced. quick to use - for an efficient (production) process for a wide range of applications - various blade types available with cutting capacities of up to 26.9 tons blades are quickly and simply exchangeable - all blades types are interchangable thus enabling the cutters to be widely utilised - quick and simple to maintain safe - equipped with a dead man s function - moving parts shielded - tools can only be operated by using both hands reliable and durable - specially developed for industrial purposes See page 13 for stationary pump units See page 9 for accessories ICU 20 S 10 ICU 20 STH 40

Accessories ICU 9 Accessories for industrial cutters for model ICU 05 ICU 10 / 20 ICU 40 torque wrench set for central bolt - 170.182.001 - torque wrench 150.581.671 150.581.671 150.581.671 ring spanner hex. size 36 for torque wrench 170.182.005 - - ring spanner hex. size 41 for torque wrench - 170.183.001 - ratched head for torque wrench - - 150.581.672 cap hex. size 41 mm for torque wrench - - 150.581.691 complete maintenance set, in synthetic case 170.013.025 170.013.017 - pressure gauge set with couplers for checking working pressure 170.182.006 leather protection cover for connections between cutter and hose 130.183.012 Grease, spray, coating for industrial cutters lubricants set contents: 170.013.021 grease MOS2, 400 gr 100.581.082 degreaser, 400 ml 150.583.153 Teflon spray, 400 ml 150.581.095 anti-friction coating, 400 ml 150.581.093 Mobile trolley & crane for industrial cutters trolley for mobile cutter, pump and hose 170.182.003 crane for stationary cutter, height 3 m. 130.182.199 balancer for mobile cutter, 7-10 kg 100.182.044 balancer for mobile cutter, 15-20 kg 130.182.039 balancer for stationary cutter, 25-30 kg 130.581.000 trolley - complete mobile set consisting of pump, cutter and hose: can be transported quickly and easily by one person. - with inflated tyres: suitable for indoor and outdoor use, suitable for various floor and ground conditions. cranes - provides a suspension point for your stationary cutter whenever you want one. You are not dependent on existing suspension points or systems. - with adjustable legs, can always be levelled. measurements crane bottom plate total length height suspension point arm length 1000 x 1000 mm 3190 mm 2700 mm 2000 mm

Cable cutters 10 Cable cutters for steel cables model HWC 16 U HWC 20 U HWC 32 U art.no. 100.522.016 100.522.020 100.522.032 cutting principle guillotine guillotine guillotine working pressure bar / Mpa 720 / 72 720 / 72 720 / 72 blade opening ø mm 20 50 32 capacity steel cable 6 x 19 ø mm 16 20 32 capacity solid steel ø mm 13 19 25 capacity ground cable ø mm 20 50 32 cutting force kn / t 54.3 / 5.5 152.9 / 15.6 261.5 / 26.6 weight ready for use kg 2.3 8.5 7.5 recommended pump 1. HTS 550 A HTS 550 A HTS 550 A recommended pump 2. HTW 300 B HTW 300 B HTW 300 B HWC 32 U very safe compared to grinding compact, lightweight fast and reliable can be used in all positions hardened blade can be re-sharpened See page 14 for pump units Cable cutters for and telephone cables model HCC 85 U HCC 100 U HCC 150 U art.no. 100.522.085 100.522.100 100.522.150 cutting principle guillotine guillotine guillotine working pressure bar / Mpa 720 / 72 720 / 72 720 / 72 blade opening ø mm 85 100 150 capacity ground cable ø mm 50 75 140 capacity telephone cable ø mm 85 100 150 cutting force kn / t 50.9 / 5.2 90.5 / 9.2 203.6 / 20.8 weight ready for use kg 6.2 12.5 24.9 recommended pump 1. HTS 550 A HTS 550 A HTW 1800 B + M 321 recommended pump 2. HTW 300 B HTW 300 B Varipump HCC 150 U very safe compared to grinding compact, lightweight fast and reliable can be used in all positions hardened blade can be re-sharpened See page 14 for pump units

Concrete steel & cable cutters 11 Electric/Hydraulic reinforcement steel cutters model TBC-16E1 TSC-20E1 TBC-32E1 art.no. 220.000.001 220.000.003 220.000.005 cutting principle obtuse shove off shove off connection 230 V - 50 Hz - 1150 W capacity ø mm 16 20 32 cutting force kn / t 98 / 10 294 / 30 392 / 40 weight ready for use kg 9.1 14 27 dimensions (lxwxh) mm 520x120x130 450x140x235 560x335x180 easy and fast, one-handed operation with automatic return maximum control due to hydraulic operation safe, no sparks, no fire risk quiet, compared to grinding replaceable, durable blades TBC-16E1 Electric/hydraulic pre-stressing cable cutters model TST-19E1 art.no. 220.000.006 cutting principle shove off connection 230 V - 50 Hz - 1150 W capacity strands ø mm 19 cutting force kn / t 294 / 30 weight ready for use mm 14.8 dimensions (lxwxh) mm 450x140x235 easy and fast, one-handed operation with automatic return maximum control due to hydraulic operation safe, twisted cables do not unravel quiet, compared to grinding replaceable, durable blades TST-19E1 Electric/hydraulic multifunctional tool (interchangeable heads) type body knive head cutting head bending head cutting head model TI-20 E TS-14 TS-20 TBE-20 TS-18 art.no. 220.000.009 220.100.001 220.100.002 220.100.004 220.100.005 cutting principle - obtuse shove off - shove off connection 230 V-50 Hz-1150 W - - - - capacity reinforcement steel ø mm - 14 20 20 - capacity strands ø mm - - - - 18 cutting force kn / t 294 / 30 - - - - weight ready for use kg 13.7 4.9 4.7 5.3 3.6 dimensions (lxwxh) mm 385 x 240 x 180 230 x 110 x 110 135 x 112 x 118 193 x 90 x 110 140 x 110 x 120 TBE-20 various interchangeable heads available easy and fast, one-handed operation with automatic return maximum control due to hydraulic operation quiet, compared to grinding safe, no sparks, no fire risk safe, twisted cables do not unravel (TS-18)

Pump units 12 Mobile pump units for mobile cutters model IPU-M 2035 DRU IPU-M 2035 PRU IPU-M 06 W 6 SQ IPU-M 06 W 6 SD IPU-M 12 W 6 SD art.no. 170.152.007 170.152.034 170.152.010 170.152.020 170.152.039 motor 0.9 kw-230 V- 50 Hz-1 Ph petrol 2.9 hp-2.1 kw- 4 stroke 1.1 kw-110 V- 50 Hz-1 Ph 1.1 kw-230 V- 50 Hz-1 Ph working pressure bar / Mpa 500 / 50 500 / 50 500 / 50 500 / 50 500 / 50 output 1st stage cc / min 2400 2400 1600 1600 3200 output 2nd stage cc / min 700 700 600 600 1200 max. pressure 1st stage bar / Mpa 190 / 19 190 / 19 200 / 20 200 / 20 200 / 20 effective capacity oil tank cc 2000 2000 6000 6000 6000 weight ready for use kg 27.5 26 45 45 47 1.5 kw-230 V- 50 Hz-1 Ph dimensions (lxwxh) mm 405x325x375 405x345x430 462x339x470 462x339x470 462x339x470 IPU-M 2035 DRU lightweight, compact pumps two-stage pump for higher working speeds Options for mobile pump IPU-M 06 / 12 art.no. description 100.151.056 protection frame 100.151.040 covering plate for protection frame 100.151.053 carrying frame, tank 6/12 L. Not in combination with mobile trolley 170.182.003 IPU-M 2035 PRU IPU-M 12 W 6 SD IPU-M 12 W 6 SD with protection frame and covering plate IPU-M 12 W 6 SD with carrying frame

Pump units 13 Stationary pump units for stationary cutters model IPU-S 12 W 50 D IPU-S 12 W 25 E IPU-S 12 W 50 E IPU-S 18 W 25 E IPU-S 18 W 50 E art.no. 170.152.011 170.152.002 170.152.003 170.152.004 170.152.005 motor 1.5 kw-230 V- 50 Hz-1 Ph 1.5 kw-400 V- 50 Hz-3 Ph 1.5 kw-400 V- 50 Hz-3 Ph 2.2 kw-400 V- 50 Hz-3 Ph working pressure bar / Mpa 500 / 50 500 / 50 500 / 50 500 / 50 500 / 50 output 1st stage cc / min 3200 3200 3200 5000 5000 output 2nd stage cc / min 1200 1200 1200 1800 1800 max. pressure 1st stage bar / Mpa 200 / 20 200 / 20 200 / 20 200 / 20 200 / 20 effective capacity oil tank cc 50000 25000 50000 25000 50000 weight, ready for use kg 117 85 115 87 117 2.2 kw-400 V- 50 Hz-3 Ph dimensions (lxwxh) mm 528x400x909 528x400x774 528x400x909 528x400x774 528x400x909 IPU-S 12 W 25 E high working speed possible safe: the oil pressure is maintained if the energy source falls protected against pressure loss by means of a pressureregulated check valve extensive model range for different applications Pump units extremely durable model IPU-M 32 S 25 E IPU-S 32 S 25 E IPU-S 32 S 50 E art.no. 170.152.503 170.152.500 170.152.501 motor -2.2 kw-400 V-50 Hz-3 Ph -2.2 kw-400 V-50 Hz-3 Ph -2.2 kw-400 V-50 Hz-3 Ph working pressure bar /Mpa 350 / 35 350 / 35 350 / 35 output 1st stage cc / min 3200 3200 3200 effective capacity oil tank cc 25000 25000 50000 weight ready for use kg 72 85 115 dimensions (lxwxh) mm 528x400x651 528x400x774 528x400x909 for cutter type mobile stationary stationary IPU-S 32 S 50 E lower working pressure, higher output, extremely durable specially for those applications in which speed is more important than capacity, output 3.2 l/min. continuously cutting force decrease with 30%

Hand & compact pumps 14 Hand and foot pumps for cable cutters model HTS 550 A HTW 300 B HTW 700 B HTW 2200 B HTW 1800 B FTW 1800 B art.no. 100.541.022 100.441.003 100.441.013 100.542.003 100.141.005 100.141.008 pump type hand hand hand hand hand foot working pressure bar / Mpa 720 / 72 720 / 72 720 / 72 720 / 72 720 / 72 720 / 72 output per stroke 1st stage cc / min 3 5 11 13 28 28 output per stroke 2nd stage cc / min - 1 2 2.5 2.3 2.3 max. pressure 1st stage bar / mpa 720 / 72 30 / 3 30 / 3 30 / 3 45 / 4.5 45 / 4.5 effective capacity oil tank cc 550 300 700 2200 1800 1800 weight ready for use kg 6 4 8 13.3 9.3 9.3 dimensions (lxwxh) mm 523x134x152 500x90x115 583x136x155 730x145x215 690x140x214 686x140x220 The HTW 1800 B can be made suitable for cutter HCC 150 U by mounting valve M 321 art.no. 100.181.321 HTW 1800 B 1-stage pumps - for smaller volumes, low costs but relatively high speed 2-stage pumps - greater pump output for greater volumes: up to 9x faster than 1-stage pumps at low pressure robustly made with a steel tank compact all pumps provided with a dipstick Compact pump for cable cutters model EHW 1650 RC AHS 1400 FS art.no. 100.551.001 100.602.001 motor -0.35 kw-230 V-50/60 Hz 0-8.5 bar, compressed air working pressure bar / Mpa 720 / 72 720 / 72 output 1st stage cc / min 2000 960 output 2nd stage cc / min 250 410 air consumption 1st stage cc / min - 700 air consumption 2nd stage cc / min - 580 effective capacity oil tank cc 1650 1400 weight ready for use kg 11.6 6.5 dimensions (lxwxh) mm 416x190x222 282x128x200 The AHS 1400 FS is also available in a double acting version. Model: AHS 1400 D, art.no. 100.602.002 EHW 1650 RC AHS 1400 FS

Hydraulic hoses 15 Hoses for mobile cutters model IVL 3 SOU IVL 5 SOU IVL 10 SOU IVL 15 SOU IVL 20 SOU IVL 25 SOU art.no. 100.570.050 100.570.001 100.570.002 100.570.003 100.570.004 100.570.005 length m 3 5 10 15 20 25 4:1 safety ratio anti kink spring on both sides complete with couplers See pages 6 and 7 for mobile cutters Hoses for stationary cutters model IVL 5 SOU-EK IVL 10 SOU-EK IVL 20 SOU-EK art.no. 170.570.001 170.570.002 170.570.014 length m 5 10 20 4:1 safety ratio anti kink spring on both sides complete with couplers standard with protection sleeves for hose and couplers with 12V cable for button operation of cutter See page 8 for stationary cutters Hoses for cable cutters model H 1 SOU H 2 SOU H 3 SOU H 4 SOU H 5 SOU H 6 SOU H 8 SOU H 10 SOU H 15 SOU H 20 SOU art.no. 100.572.101 100.572.102 100.572.103 100.572.104 100.572.105 100.572.106 100.572.108 100.572.110 100.572.115 100.572.120 length m 1 2 3 4 5 6 8 10 15 20 4:1 safety ratio anti kink spring on both sides male coupler on one side, male thread 3/8 NPT on the other side single hose See page 10 for cable cutters

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