Gas Cell Filter HON 906 906.20 OPERATING AND MAINTENANCE INSTRUCTIONS/ SPARE PARTS EDITION 01/2017 Serving the Gas Industry Worldwide
Contents Page 1. General information 3 1.1 Safety information 3 2. Specific maintenance instructions 4 2.1 Tightening torques 4 2.2 Lubricants 4 3. Spare parts 3.1.1 Spare parts drawing HON 906 5 3.1.2 Spare parts list HON 906 6 3.2.1 Spare parts drawing HON 907 7 3.2.2 Spare parts list HON 907 8 3.3.1 Spare parts drawings HON 906a, HON 906a t 9 3.3.2 Spare parts drawings HON 906a, HON 906a t 10 11 12 4. Parts for maintenance purposes 13, 14 906.20 p.02
1. General information All persons involved with the assembly, operation and / or maintenance of the gas cell filter must read and understand all of the following documents: Technical product information 906.00 this Honeywell document contains the equipment s technical data and dimensions as well as instructions concerning set-up and mode of operation. General operating manual for gas pressure regulators and safety devices this Honeywell document contains information on assembly and operation as well as general information on troubleshooting. Operating and maintenance instructions / spare parts (brochure 906.20) this Honeywell document contains more detailed information on assembly and operation of the gas cell filter. There are national laws and regulations for all sorts of jobs on gas pressure governors, from planning to maintenance. Be sure to comply (in Germany, for instance, DVGW work sheets G 600, G 459/II, G 491 and G 495). Inspection and maintenance intervals depend mostly on operating conditions and the nature and properties of the gas. There are no general rules or recommendations for intervals. For Germany, we recommend to consider maintenance intervals as stated in DVGW work sheet G 495 in a first instance. However, in the mid-term, intervals must be adapted to the requirements of each specific equipment. During maintenance, components must be cleaned and then checked thoroughly. This is necessary even if there have not been any unusual observations during operation and / or functional testing. Checks must cover, in particular, filter insert and the sealing rings. Any and all defective parts must be replaced with new ones. The same applies to O rings removed during disassembly. Do not use any spare / wear parts and / or oils & lubricants not specifically recommended in the Honeywell operating and maintenance instructions for spare parts. In the event spare / wear parts and / or lubricants & oils other than those specifically recommended are used, Honeywell shall not be held liable for any defects and / or consecutive damages attributable to such use of illegal parts, lubricants, oils etc. Item numbers mentioned in the specific operating and maintenance instructions correspond with the numbers in the spare parts lists and drawings. Some parts in the lists and drawings are marked with a letter W. We recommend to always have a reserve of those parts in stock for maintenance purposes. Those spare parts are put together in another separate list at the end of the spare parts list. 1.1 Safety information In this manual, safety information is highlighted by means of the following signal words and eye catchers: Eye catcher Used for:!! Danger Caution Note Danger to life and limb Danger of damage to property and / or the environment Important additional information 906.20 p.03
2. Specific maintenance instructions During maintenance, components must be cleaned and checked visually. Be thorough. Carry out a functional check: measure a pressure drop in the resistive gas flow. Clean the filter mesh. Or replace the filter insert altogether. Limit value for dirty filter insert is 0.5 bar Grease the O rings according to the lubricant table. Apply grease sparingly. Replace damaged sealing rings. For HON 906a t : Be sure to replace sealing ring (61.1) EVERY TIME you dismantle it. Tightening torques for fixing the hood: Be sure to observe indications given in the table Tightening torques. 2.1 Tightening torques M A Tightening torques M A in Nm Type Item no. Nominal width DN 25 DN 50 DN 80 DN 100 DN 150 HON 906 2 10 20 20 20 35 HON 907 22 10 20 20 20 HON 906a 42 20 20 30 30 HON 906a t 42.1 25 25 35 35 2.2 Lubricants Components (cover with thin layer) Lubricants RMG part no. All O rings Silicone grease 27081 All fastening and locking screws and bolts Assembly paste 27091 906.20 p.04
3.1.1 Spare parts drawing HON 906 Z 1 8 W 2 M A 9 3 10 W W 4 11 5 Y 12 W 13, 14 W W 7 6 Y Version for DN 150 Z 15 12 W M A Be sure to comply with tightening torques in table on page 4. W Parts should be held in stock for maintenance purposes. 906.20 p. 05
3.1.2. Spare parts list HON 906 Item Numno. Part no. Denomination ber W Material DN 25 DN 50 DN 80 DN 100 DN 150 1 Hood, pre-assembled 1 GLM 10010757 10010817 10010847 10010877 1 Hood, pre-assembled 1 GGG 10010907 2 Cheese head screw 6 St 510096 2 Cheese head screw 8 St 510094 510096 2 Cheese head screw 12 St 510096 510099 3 Thread insert 6 St 26526 26525 26525 3 Thread insert 8 St 26525 4 Filter paper + 2 rubber rings, at option: 4 Filter paper 1, standard (>10 mm) 1 W P 15013103 15014103 15015103 15016103 15017103 4 Filter paper 2, reinforced with polyester (>4 mm) 1 W P 15013173 15014173 15015173 15016173 15017173 4 Filter paper 3, fine pored (>2 mm) 1 W P 15013183 15014183 15015183 15016183 15017183 4 Rubber ring 2 W KG 15013104 15014104 15015104 15016104 15017104 5 Body, pre-assembled 1 GLM 10010761 10010821 10010851 10010881 5 Body, pre-assembled 1 GGG 10010911 6 Sealing cap 1 St 25578 25578 26082 26082 26082 7 Sealing ring 1 W LM 18684 18684 18683 18683 18683 8 Rubber ring (glued to item 11) 1 W KG 15013105 15014105 15015105 15016105 15017105 9 Filter cage, exterior part 1 St 15013120 15014120 15015120 15016120 15017120 10 O ring 1 W KG 20513 20509 20443 20514 20545 11 Filter cage, interior part 1 St 15013110 15014110 15015110 15016110 15017110 *12 O ring, starting with serial # 80595 1 W KG 21269 *12 O ring, starting with serial # 58937 1 W KG 21271 *12 O ring, starting with serial # 61060 1 W KG 21262 *12 O ring, starting with serial # 60547 1 W KG 21272 12 O ring 1 W KG 20539 13 Sealing cap 4 St 26144 10381 10381 10381 10381 14 Sealing ring 4 W LM 18740 18789 18789 18789 18789 15 Eye bolt 1 St 10021 Pre-assembled parts without item no. Filter cage, pre-assembled (consisting of items 9 + 11) 15013101 15014101 15015101 15016101 15017101 Filter insert, pre-assembled (consisting of items 4, 8, 9, 11); at option: Filter insert 1, pre-assembled (>10 mm) 1 W 15013100 15014100 15015100 15016100 15017100 Filter insert 2, pre-assembled (> 4 mm) 1 W 15013170 15014170 15015170 15016170 15017170 Filter insert 3, pre-assembled (> 2 mm) 1 W 15013180 15014180 15015180 15016180 15017180 *) Whenever you want to order spare parts: Please talk to Honeywell first. Do not forget to indicate serial numbers. W Parts should be held in stock for maintenance purposes German abbreviations stand for the following materials St... steel LM... light metal / alloy GMs... cast brass NSt... stainless steel Ms... brass GZn... cast zinc FSt... spring steel GS... cast steel AlBz... aluminium bronze NFSt... stainless spring steel GGG... spheroidal graphite cast iron K... synthetic materials Bz... bronze GBz... cast bronze KG... gummous synthetic materials Cu... copper GLM... cast light metal SSt... foamed materials 906.20 p.06
3.2.1 Spare parts drawing HON 907 28 W 21 22 M A 29 30 W 23 W 24 25 26, W 27 31 32 W M A Be sure to comply with tightening torques in table on page 4. W Parts should be held in stock for maintenance purposes 906.20 p. 07
3.2.2. Spare parts list HON 907 Item Numno. Part no. Denomination ber W Materials DN 25 DN 50 DN 80 DN 100 21 Hood, pre-assembled 1 GLM 10010757 10010817 10010847 10010877 22 Cheese head screw 6 St 510096 22 Cheese head screw 8 St 510094 510096 22 Cheese head screw 12 St 510096 23 Thread insert 6 St 26526 26525 26525 23 Thread insert 8 St 26525 24 Filter paper + 2 rubber rings, at option: 24 Filter paper 1, standard (>10 mm) 1 W P 15013103 15014103 15015103 15016103 24 Filter paper 2, reinforced with polyester (>4 mm) 1 W P 15013173 15014173 15015173 15016173 24 Filter paper 3, fine pored (>2 mm) 1 W P 15013183 15014183 15015183 15016183 24 Rubber ring 2 W KG 15013104 15014104 15015104 15016104 25 Body, pre-assembled 1 GLM 10010769 10010829 10010859 10010889 26 Sealing cap 1 St 26144 10381 10381 10381 27 Sealing ring 1 W LM 18740 18789 18789 18789 28 Rubber ring (glued to item 31) 1 W KG 15013105 15014105 15015105 15016105 29 Filter cage, exterior part 1 St 15013120 15014120 15015120 15016120 30 O ring 1 W KG 20513 20509 20443 20514 31 Filter cage, interior part 1 St 15013110 15014110 15015110 15016110 *32 O ring, starting with serial # 73531 1 W KG 21269 *32 O ring, starting with serial # 60342 1 W KG 21271 *32 O ring, starting with serial # 65506 1 W KG 21262 *32 O ring, starting with serial # 75191 1 W KG 21272 Pre-assembled parts without item no.: Filter cage, pre-assembled (consisting of items 29 + 31) 15013101 15014101 15015101 15016101 Filter insert, pre-assembled (consisting of items 24, 28, 29, 31); at option: Filter insert 1, pre-assembled (>10 mm) 1 W 15013100 15014100 15015100 15016100 Filter insert 2, pre-assembled (> 4 mm) 1 W 15013170 15014170 15015170 15016170 Filter insert 3, pre-assembled (> 2 mm) 1 W 15013180 15014180 15015180 15016180 *) Whenever you want to order spare parts: Please talk to Honeywell first. Do not forget to indicate serial numbers. 906.20 p.08
3.3.1 Spare parts drawing HON 906a / 906a t 41 55 W 44 42 M A Z 48 W 49 51 45 50 W 57 56 52 W 53, 54 W 54.1 W W 47 W 47.1 46 59, 60 58 42.1 M A Z Version t 50.1 W W 61.1 M A Be sure to comply with tightening torques in table on page 4. W Parts should be held in stock for maintenance purposes All item numbers containing the marker.1 refer to version HON 906a t 906.20 p.09
3.3.2. Spare parts lists HON 906a and HON 906a t Item Numno. Part no. Denomination ber W Material DN 25 DN 50 DN 80 DN 100 41 Hood, pre-assembled 1 GGG 15013003 15014003 15015003 15016003 42 Cheese head screw 6 St 510095 42 Cheese head screw 10 St 510095 510098 42 Cheese head screw 16 St 510098 44 Filter paper + 2 rubber rings; at option: 44 Filter paper 1, standard (>10 mm) 1 W P 15013103 15014103 15015103 15016103 44 Filter paper 2, reinforced with polyester (>4 mm) W P 15013173 15014173 15015173 15016173 44 Filter paper 3, fine pored (>2 mm) 1 W P 15013183 15014183 15015183 15016183 44 Rubber ring 2 W KG 15013104 15014104 15015104 15016104 45 Body, pre-assembled at option: 45 Body, pre-assembled, PN 16 and PN 25 1 GGG 15013010 15014010 15015010 15016010 45 Body, pre-assembled, class 150 B 1 GGG 15013012 15014012 15015012 15016012 46 Sealing cap 1 St 26122 27565 27565 27565 47 Sealing ring 1 W LM 18720 18791 18791 18791 48 Rubber ring (glued to item 51) 1 W KG 15013105 15014105 15015105 15016105 49 Filter cage, exterior part 1 St 15013120 15014120 15015120 15016120 50 O ring 1 W KG 21270 21273 21274 21275 51 Filter cage, interior part 1 St 15013110 15014110 15015110 15016110 52 O ring 1 W KG 21269 21271 21262 21272 53 Sealing cap 4 St 26144 10381 10381 10381 54 Sealing ring 4 W LM 18704 18789 18789 18789 55 Eye bolt 1 St 10487 10487 56 Guide tube 1 St 15013005 15014005 15015005 15016005 57 Threaded pin (setscrew) 2 St 12474 12475 12475 12475 58 Magnet insert 1 15013200 15014200 15015200 15016200 59 Washer 1 Ms 14167 14168 14168 14168 60 Cap nut 1 Ms 13205 13206 13206 13206 Version HON 906a t 42.1 Cheese head screw 6 NSt 510100 42.1 Cheese head screw 10 NSt 510100 510101 42.1 Cheese head screw 16 NSt 510101 47.1 Sealing ring 1 W Cu 518007 18801 18801 18801 50.1 O ring 1 W KG 520045 520076 520077 520078 54.1 Sealing ring 4 W Cu 18809 18803 18803 18803 61.1 Sealing ring 1 W K / NSt 15013502 15014502 15015502 15016502 Pre-assembled parts without item no.: Filter cage, pre-assembled (consisting of items 29 + 31) 15013101 15014101 15015101 15016101 Filter insert, pre-assembled, (consisting of items 24, 28, 29, 31); at option: Filter insert 1, pre-assembled (>10 mm) 1 W 15013100 15014100 15015100 15016100 Filter insert 2, pre-assembled (> 4 mm) 1 W 15013170 15014170 15015170 15016170 Filter insert 3, pre-assembled (> 2 mm) 1 W 15013180 15014180 15015180 15016180 906.20 p.10
3.4.1 Spare parts drawing, accessories, for HON 906, HON 907 and HON 906a (not for HON 906a t ) 78 74 Z 75, 76 W 77 72, 73 W Z Ball valves in connecting lines and pressure compensation line 77.2 79.2 Parts bearing marker.2 are additional parts you will need W Parts should be held in stock for maintenance purposes 906.20 p.11
3.4.2 Spare parts list, accessories, for HON 906, HON 907 and HON 906a (not for HON 906a t ) Item Part no. no. Denomination Num- W Materials DN 25 DN 50 ber up to DN 150 72 Screwed connection 2 St 30025 30026 73 Sealing ring 2 W LM 18704 18789 74 Screwed connection 2 St 31253 31254 75 Union nut 4 St 30801 30804 76 Progressive ring 4 W St 30901 30904 77 Block ball valve 2 St 26456 26458 78 Pressure gauge, at option: 78 Pressure gauge for flow direction left-right 1 LM 28006 28010 78 Pressure gauge for flow direction right-left 1 LM 28008 28012 78 Pressure gauge with reed contact for flow direction left-right 1 LM 28007 28011 78 Pressure gauge with reed contact for flow direction right-left 1 LM 28009 28013 Ball valves in connecting lines and pressure compensation line 77.2 Block ball valve 1 St 26456 26458 79.2 Screwed connection 2 St 530034 530035 Pre-assembled parts without item no.: Differential pressure gauge for HON 906 15009000 * ) 15009100 1) * ) Differential pressure gauge for HON 907 15010000 * ) 15010100 1) * ) Differential pressure gauge for HON 906a 15009000 * ) 15009100 1) * ) 1) Relevant order number for versions with ball valves in connecting lines and pressure compensation lines 906.20 p.12
4. Parts for maintenance purposes Item Part no. no. Denomination Number DN 25 DN 50 DN 80 DN 100 DN 150 HON 906 4 Filter paper + 2 rubber rings; at option: 4 Filter paper 1, standard (>10 mm) 1 15013103 15014103 15015103 15016103 15017103 4 Filter paper 2, reinforced with polyester (>4 mm) 1 15013173 15014173 15015173 15016173 15017173 4 Filter paper 3, fine pored (>2 mm) 1 15013183 15014183 15015183 15016183 15017183 4 Rubber ring 2 15013104 15014104 15015104 15016104 15017104 7 Sealing ring 1 18684 18684 18683 18683 18683 8 Rubber ring (glued to item 11) 1 15013105 15014105 15015105 15016105 15017105 10 O ring 1 20513 20509 20443 20514 20545 *12 O ring, starting with serial # 80595 1 21269 *12 O ring, starting with serial # 58937 1 21271 *12 O ring, starting with serial # 61060 1 21262 *12 O ring, starting with serial # 60547 1 21272 12 O ring 1 20539 14 Sealing ring 4 18740 18789 18789 18789 18789 Filter insert 1, pre-assembled (>10 mm) 1 15013100 15014100 15015100 15016100 15017100 Filter insert 2, pre-assembled (> 4 mm) 1 15013170 15014170 15015170 15016170 15017170 Filter insert 3, pre-assembled (> 2 mm) 1 15013180 15014180 15015180 15016180 15017180 HON 907 24 Filter paper + 2 rubber rings; at option: 24 Filter paper 1, standard (>10 mm) 1 15013103 15014103 15015103 15016103 24 Filter paper 2, reinforced with polyester (>4 mm) 1 15013173 15014173 15015173 15016173 24 Filter paper 3, fine pored (>2 mm) 1 15013183 15014183 15015183 15016183 24 Rubber ring 2 15013104 15014104 15015104 15016104 27 Sealing ring 1 18740 18789 18789 18789 28 Rubber ring (glued to item 31) 1 15013105 15014105 15015105 15016105 30 O ring 1 20513 20509 20443 20514 *32 O ring, starting with serial # 73531 1 21269 *32 O ring, starting with serial # 60342 1 21271 *32 O ring, starting with serial # 65506 1 21262 *32 O ring, starting with serial # 75191 1 21272 Filter insert 1, pre-assembled (>10 mm) 1 15013100 15014100 15015100 15016100 Filter insert 2, pre-assembled (>4 mm) 1 15013170 15014170 15015170 15016170 Filter insert 3, pre-assembled (>2 mm) 1 15013180 15014180 15015180 15016180 *) Whenever you want to order spare parts: Please talk to RMG first. Do not forget to indicate serial numbers. 906.20 p.13
Item Part no. no. Denomination Number DN 25 DN 50 DN 80 DN 100 DN 150 HON 906a and HON 906a t 44 Filter paper + 2 rubber rings; at option: 44 Filter paper 1, standard (>10 mm) 1 15013103 15014103 15015103 15016103 44 Filter paper 2, reinforced with polyester (>4 mm) 1 15013173 15014173 15015173 15016173 44 Filter paper 3, fine pored (>2 mm) 1 15013183 15014183 15015183 15016183 44 Rubber ring 2 15013104 15014104 15015104 15016104 48 Rubber ring (glued to item 51) 1 15013105 15014105 15015105 15016105 52 O ring 1 21269 21271 21262 21272 HON 906a 47 Sealing ring 1 18720 18791 18791 18791 50 O ring 1 21270 21273 21274 21275 54 Sealing ring 4 18704 18789 18789 18789 HON 906a t 47.1 Sealing ring 1 518007 18801 18801 18801 50.1 O ring 1 520045 520076 520077 520078 54.1 Sealing ring 4 18809 18803 18803 18803 61.1 Sealing ring 1 15013502 15014502 15015502 15016502 Filter insert 1, pre-assembled (>10 mm) 1 15013100 15014100 15015100 15016100 Filter insert 2, pre-assembled (> 4 mm) 1 15013170 15014170 15015170 15016170 Filter insert 3, pre-assembled (> 2 mm) 1 15013180 15014180 15015180 15016180 73 Sealing ring 2 18704 18789 76 Progressive ring 4 30901 30904 906.20 p.14
For More Information To learn more about Honeywell s Advanced Gas Solutions, visit www.honeywellprocess.com or contact your Honeywell account manager GERMANY Honeywell Process Solutions Honeywell Gas Technologies GmbH Osterholzstrasse 45 34123 Kassel, Germany Tel: +49 (0)561 5007-0 Fax: +49 (0)561 5007-107 HON 906.20 2017-01 2017 Honeywell International Inc.