Remanufactured Compressor Catalog

Remanufactured Compressor Catalog Haldex/Midland new, like new, and BSI Remanufactured Haldex, Bendix, Wabco, Cummins and Holset. REVISED 01/20/10 BRAKE SYSTEMS INC. 2221 NE HOYT, PORTLAND, OR 97232 PH: 503-236-2116 FAX: 503-239-5005 TOLL FREE: 800-452-5734 EMAIL: brakesystems@brakesystemsinc.com

Description REMANUFACTURED COMPRESSORS Page Number 11-25, 11-31 MISCELLANEOUS COMPRESSORS....11-39 ACCESSORIES.......11-42 TROUBLESHOOTING 11-48 Look to us for Reman Bendix, New & Reman Midland, Holset, Cummins, CAT, Detroit, Mack or special applications. Fast Turnaround on your R&R if we don t have it in stock.

TO INCREASE THE LIFE OF YOUR NEW COMPRESSOR, BE SURE TO CHANGE: YOUR GOVERNOR Part #275491 YOUR INTAKE FILTER Part #100696A 3.0 in. Part #100696E 4.30in. YOUR DISCHARGE LINE Made to Order AND INSTALL AN AIR DRYER OR CHANGE THE FILTER. LOOK TO BSI FOR THE FINEST REMAN PRODUCTS.

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MISC. COMPRESSORS CLAYTON WAB WABCO 90mm Approximate weight 25 lbs. SERVICE KIT #61W11KA1 4111425660 WABCO Engine Direct Drive W/C Front Rear Threaded CFM 19.2 Size - 90mm CLAYTON WAB Approximate weight 30 lbs. WABCO 80mm SERVICE KIT #61B01KA1 1189495 WABCO Engine Perkins W/C Front Rear Threaded CFM 16.5 Size - 80mm CLAYTON WAB Approximate weight 29 lbs. WABCO 90mm SERVICE KIT #61W11KA1 911142000 WABCO/HYSTER Engine Hyster W/C Front Rear Threaded CFM 19.2 Size - 90mm TU-FLO 300 VERTICAL MOUNT Approximate weight 12 lbs. SERVICE KIT #229415 275113 275116 Eng. Lube Self Lube Engine Engine TU FLO 300 TU FLO 300 A/C A/C Left Left Right Right Threaded Threaded CFM 4 CFM 4 11-39

WABCO REMANUFACTURED AIR COMPRESSORS HALDEX PART # BSI OE PART # HALDEX CORE GROUP APPLICATION SIZE CFM 9111535200X WABCO 9111535400X WABCO 3558163 WAB1 CUMMINS L, M, N 85MM 18.7 303GB5129M WAB2 MACK THRU DRIVE 85MM 18.7 9111535100X WABCO 9111545000X WABCO 3681904 3681902 3103413 3944460 3948842 3976362 WAB3 CUMMINS ISX 85MM 18.7 WAB5 CUMMINS B SERIES 75MM 15.2 IN STOCK AND READY FOR IMMEDIATE SHIPMENT. 11-40

TU - FLO 1400L COMPRESSOR 4 CYL. BSI PART # OE PART # APPLICATION CFM TF1400 108779 D.D. O TILT 31 TF1400 104583 CAT 3406B 31 TF1400 104584 MACK 6 CYL *(for c/o see Mack bulletin PRO-01-7) 31 IN STOCK AND READY FOR IMMEDIATE SHIPMENT. 11-41

TO INCREASE THE LIFE OF YOUR NEW COMPRESSOR, BE SURE TO CHANGE: YOUR GOVERNOR Part #275491 YOUR INTAKE FILTER Part #100696A 3.0 in. Part #100696E 4.30in. YOUR DISCHARGE LINE Made to Order AND INSTALL AN AIR DRYER OR CHANGE THE FILTER. LOOK TO BSI FOR THE FINEST REMAN PRODUCTS. 11-42

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Governor Remote Mounting Kit Service Part Number 564011B (UNIVERSAL) The Universal Remote Mounting Kit can be used with most compressors. Mounting the governor up to four feet away from the compressor enables the governor to be in a cooler and cleaner environment to help prolong the life of the governor. 11-47

11-48 COMPRESSOR MAINTENANCE

ALL WATER COOLED BENDIX AND MIDLAND AIR COMPRESSORS To ensure good performance from your new compressor, the following checks are recommended: 1.) Check air discharge line to ensure that there is no carbon build-up or restrictions to the main air tank. 2.) Check oil supply pressure to inlet oil port for proper pressure ( minimum 10 PSI). 3.) Check oil return line for sludge build-up or restrictions. This can cause oil pumping in the compressor by flooding the cylinder walls. 4.) To ensure proper cooling, the water inlet and outlet must flow across both cylinders. Under no circumstances should the side ports on the head or block be used as water connectors. *The pressure supply must enter through the block to ensure proper compressor cooling. 5.) Do not use Teflon tape or liquid Teflon on pipe threads. Use #2 Permatex. Also, water line size must be a minimum of 1/2 inch diameter and water flow rate of 2 1/2 gallons per minute at 2400 rpm (compressor rpm). It is recommended that a BSI SN 3711 AJ Inlet Check Valve be installed at the air intake manifold on naturally aspirated compressors only. This one-way reed type check valve isolates the top of the compressor from the engine intake. The valve will allow approximately 2 to 3 PSI pressure to build up on top of the pistons when the compressor is not pumping. Therefore, the engine crankcase pressure will not blow oil into the air system. On compressors which receive their induction air supply from the pressure side of the engine turbocharger, the IRV (Inlet Regulation Valve) is recommended to regulate compressor inlet pressure to 10 PSI. The IRV may not be used in conjunction with single cylinder compressors. BRAKE SYSTEMS, INC. 2221 N.E. Hoyt Street Portland, Oregon 97232 (800) 452-5734 www.brakesystemsinc.com 11-49

BSI FREIGHT TERMS AND POLICIES Terms are Net 10 th prox. Purchases not paid promptly will be assessed a service charge as outlined on invoices and will place the account in a past-due category. Shipments will not be forwarded to past-due accounts, except on a C.O.D. basis. #1 Freight Prepaid on BSI Products. Must order at least $2000.00 of BSI products, not including core charges, to receive prepaid freight. *additional product lines shipped on the same invoice will be invoiced the additional amount of the total freight bill #2 Freight Prepaid on PBD Products. Must order at least $800.00 of PBD products to receive prepaid freight. *additional product lines shipped on the same invoice will be invoiced the additional amount of the total freight bill #3 Back Orders. If back ordered items originally qualified for prepaid, it will be shipped prepaid. #4 Freight Carrier Policy. All shipments and back orders will be shipped with BSI s choice of freight carrier. #5 Core Returns. Cores must be returned within 90 days of purchase to receive core credit. Revised: October 6, 2008

BRAKE SYSTEMS, INC. WARRANTY POLICY TERMS AND CONDITIONS FOR REMANUFACTURED GOODS Brake Systems, Inc. warrants that products furnished by it will be free from defects in materials and workmanship until the first of the following occurs: BOOSTERS: 90 days after delivery of the product to the ultimate user applies to: Air Pak s Bendix and Midland Bendix Third Series Midland Push Thru and Frame Mount Bendix, Midland, Delco and Foreign Automotive Push Thru units Hydro Boost, Bendix Hydro-Max, Delco Hy-Power and Dual Power units 180 days after delivery of the product to the ultimate user applies to: Bendix Fourth Series and Convac COMPRESSORS: CONVAC PUMPS: FAN HUBS: LUCAS: ROTO CHAMBERS: VALVES: 1 year after delivery of the product to the ultimate user; 100,000 miles of operation on highway vehicles; 2,000 hours of operation on other types of equipment. The TF1000 and Cummins Twin are not covered under the terms of this warranty. 90 days (3M) Convac pumps. 180 days (6M) fan clutches. Rockford Hydraulic fan hubs are not covered under the terms of this warranty. 90 days (3M) wheel cylinders and backing plate assemblies. 90 days (3M) roto chambers. 180 days in effect after delivery of the product to the ultimate user; 25,000 miles of operation on highway vehicles; 2,000 hours of operation on other types of equipment. This warranty does not extend to 1.) any losses due to misuse, accident, abuse, neglect, normal wear and tear, or improper installation, maintenance or application; 2.) products that have been repaired or altered outside of Brake Systems, Inc. factory unless authorized in writing by Brake Systems, Inc.; or 3.) any labor charges for removal and/or replacement of the nonconforming or defective brake product or part thereof. In the event that claims are made with regard to the defective product, the responsibility of Brake Systems, Inc. is limited to repairing or replacing any units which shall, within the provisions of the warranty specified above, be returned with transportation charges prepaid, and found to be defective. All warranty claims shall be presented within thirty (30) days after the defect is discovered. The foregoing states Brake Systems sole responsibility for breach of this warranty. In no event shall Brake Systems, Inc. be liable for consequential damages. No other warranty, whether expressed or implied by operation of law or otherwise (including any warranty of merchantability, fitness or performance), shall exist in connection with the sale or use of any product sold by Brake Systems, Inc. 2221 N.E. Hoyt Street Portland, Oregon 97232 (503) 236-2116

BRAKE SYSTEMS, INC. 2221 N.E. HOYT PORTLAND, OR 97232 503-236-2116 FAX 503-239-5005 TOLL FREE 1-800-452-5734 08/10 37 DISTRIBUTOR OF: AIR CYLINDERS BENDIX - POWER BRAKES HYDRAULICS & COMPRESSORS BLUE OX EXHAUST BRAKES C/R,SKF AIR DRYERS, BEARINGS CARLISLE INDUSTRIAL BRAKE PRODUCTS CHICAGO RAWHIDE AIR DRYERS DELCO BOOSTERS & VACUUM PUMPS DEL HYDRAULIC ELECTRONIC THROTTLE CONTROLS EUCLID / SEALCO/ARVIN-MERITOR FIRESTONE - RIDE RITE GROVER AIR HORNS HAYES LEMMERZ CONTROLLERS HORTON FAN CLUTCHES KIP SOLENOIDS LOCKTITE PRODUCT LINES SUPER STORE MAGNETEK / PATRIOT / GEMCO / WAGNER INDUSTRIAL BRAKE PRODUCTS MGM SPRING BRAKES BRAKE PRODUCTS WWW.BRAKESYSTEMSINC.COM email: brakesystems@brakesystemsinc.com MIDLAND HALDEX BRAKE PRODUCTS PBD REPLACEMENT AIR VALVES REXROTH INDUSTRIAL CONTROLS WABCO TSE SPRING BRAKES VELVAC BRAKE & ELECTRIC PRODUCTS WAGNER / FEDERAL MOGUL WEATHERHEAD HOSE & FITTINGS WILLIAMS CONTROLS - AIR VALVES & ELECTRONIC THROTTLES ZERO-RUST MANUFACTURER OF: SPECIALTY ELECTRONIC THROTTLE & BRAKE PRODUCTS EXHAUST BRAKES - BLUE OX AIR CYLINDERS - BSI & WILLIAMS AIR VALVES BSI & WILLIAMS REMANUFACTURER OF: BRAKE BOOSTERS LUCAS/GIRLING BACKING PLATES AIR VALVES, FAN HUBS PRESSURE CONVERTERS INDUSTRIAL CALIPERS AIR COMPRESSORS WWW.BRAKESYSTEMSINC.COM