INSTRUCTION MANUAL Zero Fighter 60S 0.60-0.75 cu. in. displacement -stroke Requires : 6-channel radio w/ 6 standard servos and 1 low profile retract servo Specifications Wing Span Wing Area Flying Weight Fuselage Length 60.0 in / 150 mm 635 sq in / 1.0 sq dm 7.5 lbs / 300 g 5.5 in / 1150 mm Warning! This model is not a toy. It is designed for maximum performance. Please seek advice if one is not familiar with this kind of engine powered precision model. Operating this model without prior preparation may cause injuries. Remember, safety is the most important thing. Always keep this instruction manual at hand for quick reference. * Specifications are subject to change without notice.* The World Models Manufacturing Co., LTD. www.theworldmodels.com FACTORY PRE-FABRICATED ALMOST-READY-TO-FLY (ARF) SERIES MADE IN CHINA
Zero Fighter 60S INDEX BEFORE YOU BEGIN P. 1 PARTS LIST P. ASSEMBLY P.3-10 SAFETY PRECAUTIONS P.11 BEFORE YOU BEGIN 1 3 Read through the manual before you begin, so you will have an overall idea of what to do. Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you find to be defective after the gluing process may be difficult to remove for warranty replacement. The manufacturer will replace any defective parts, but will not extend to the parts that are good before gluing to defective parts during assembly. Warranty will not cover any parts modified by customer. Symbols used throughout this instruction manual comprise of the following : - Apply epoxy glue. Apply instant glue (C.A.glue, super glue.) Applythreadlocker Must be purchased separately! Assemble left and right sides the same way. Ensure smooth non-binding movement while assembling. Peel off shaded portion covering film. Cut off shaded portion. 3mm Drill holes with the specified diameter (here: 3mm). Pierce the shaded portion covering film. Pay close attention here! Warning! Do not overlook this symbol! P. 1
Parts List 1. MAIN WING -- 1 pair. RETRACTABLE LANDING GEAR -- 1 set SCREW KA3x1mm -- 8 pcs RIGHT ANGLE WHEEL SPACER -- sets COLLAR.1mm w/ Set Screw -- sets MAIN WHEEL Ø58mm -- pcs RETRACTABLE LANGING GEAR COVER -- sets 3. PLYWOOD x58x71mm(for Aileron Servo) -- 1 pair BALSA 8x18x1mm (For Aileron Servo Stand) -- pcs SCREW PWAx8mm -- 8 pcs. TRI-HORN M3x1mm (L) -- sets STRAPER -- pcs CLEVIS -- pcs FUEL TUBE Ø6x5mm -- pcs SCREW PBx1mm -- pcs SCREW PBx16mm -- pcs PUSHROD Ø1.8x90mm w/ Threads (For Aileron) -- pcs 5. PLYWOOD 9x9x93mm (Wing Joiner) -- 1 pc. 6. LINKAGE CONNECTOR Ø.1mm w/ Set Screw -- sets 7. PLYWOOD x8x0mm -- 1 pc. RING Ø.3mm -- pcs STRAPER -- 1 pc. CLEVIS -- pcs FUEL TUBE Ø6x5mm -- 3 pcs PUSHROD Ø1.8 mm Y-style w/ Threads (For Flap Servo) --1 pc 8. STABILIZER & ELEVATOR-- 1 set 9. VERTICAL FIN & RUDDER -- 1 set TAIL LANDING GEAR -- 1 set TAIL WHEEL Ø5mm -- 1 pc. SCREW PA3x1mm -- pcs COLLAR Ø.1 w/ Set Screw -- 1 set 10. FUEL TANK 380cc -- 1 set BALSA 10x10x113mm (For Fixing Fuel Tank) -- 1 pc. 11. ENGINE MOUNT PL5111070 -- 1 set SOCKET HEAD SCREW Mx5mm pcs WASHER dxd9mm -- pcs 1. SOCKET HEAD SCREW Mx30mm pcs WASHER dxd9mm -- 8 pcs M NUT -- 8 pcs THROTTLE PUSHWIRE Ø1.x300mm -- 1 pc. PLASTIC TUBE dxd3x00mm -- 1 pc. 13. COWLING --1 pc. TRANSPARENT 3D TEMPLATE -- 1 pc. SCREW PA3x1mm -- pcs SCREW PM3x8mm -- pcs WASHER d3xd7mm -- 8 pcs M3 NYLON INSERT LOCK NUT -- pcs ALUMINUM PLATE 1.5x10x17mm -- pcs SPINNER Ø63mm PH6W0630 -- 1 set 1. CANOPY -- 1 pc. PILOT(PC001086A) -- 1pc. DOUBLE-SIDED TAPE -- 1 pc. SCREW PWA.3x8mm -- pcs SCREW PAx6mm -- pcs SILICON GROMMET d1.5 x D6.5mm (For Canopy) -- pcs ALUMINUM PLATE (For Fixing Antenna) -- 1 pc. ANTENNA -- 1 pc. 15. TRI-HORN M3x1mm (L) -- 1 set SCREW PBx1mm -- 3 pcs CLEVIS -- 1 pc. PUSHROD Ø1.8x730mm w/ Threads (For Rudder) -- 1 pc. FUEL TUBE Ø6x5mm--1 pcs 16. TRI-HORN M3x9mm (L) -- sets SCREW PBx16mm -- 6 pcs CLEVIS -- pcs FUEL TUBE Ø6x5mm -- pcs PUSHROD Ø1.8x655mm w/ Threads (For Elevator) -- pcs 17. LINKAGE CONNECTOR Ø.1mm w/ Set Screw -- 1 set 18. PLYWOOD 3xx11mm (For Throttle Servo) -- 1 pc. BALSA 7 x 7 x 0mm (For Fuselage Servo Stand) -- pcs PLYWOOD 6x60x119mm (For Rudder & Elevator Servo ) -- 1 pc. SPONGE 10x80x00mm -- pcs FUEL TUBE Ø6x5mm -- pcs STRAPER -- pcs PUSHROD CONNECTOR PL10010 -- 1 set PUSHROD Ø1.8x80mm (For Elevator) -- 1 pc. 19. SOCKET HED SCREW Mx35mm -- pcs WASHER dxd15mm -- pcs 0. DECALS:A06SDEC -- 1 set COVERING FILM -- pcs COVERING: TOUGHLON STL 0 GRAY TOUGHLON STL 330 CADMIUM YELLOW TOUGHLON STL 30 OLIVE DRAD P.
1 Main Wing Peel off shaded portion covering film Aileron Servo Lead Pre-glued Bottom View Retractable Langing Gear 3mm Set Screw 3mm Set Screw.1mm Collar KA3x1mm Screw 8 1mm KA3x1mm Bottom View 3 Aileron Servo PWAx8mm PWAx8mm Screw 8 mm Balsa Wood 8x8x1mm 1mm Aileron Servo Cover x58x71mm 1mm Peel off shaded Portion covering film. Bottom View P.3
Aileron Servo Ø1mm pilot holes for The World Models tri-horn are pre-drilled. Please look for pin-hole marks at under side of control surfaces. PBx1mm Screw PBx16mm Screw Fuel Tube Ø6x5mm PBx1mm Clevis PBx16mm Tri-Horn M3x1mm Straper Fuel Tube Ø6x5mm Pushrod Ø1.8x90mm TWM PL810010 CLEVIS WRENCH Bottom View 5 Main Wing Please apply glue to all surfaces of wing Joiner. Peel off shaded portion covering film for lead to another aileron servo Peel off shaded portion covering film. Wing Joiner For Flap Servo Lead to Aileron Servo 6 Retractable Landing Gear Servo LINKAGE CONNECTOR 3 x 3mm Set Screw Linkage Connector mm Nut mm Washer To L-side Wheels down position To R-side Wheels up position 1mm P.
7 Flap Servo Plywood x8x0mm Ring Ф.3mm Peel off shaded portion covering film. 1.5mm Straper Fuel Tube 6x5mm TWM PL810010 CLEVIS WRENCH Clevis Ring 8 Stabilizer/ Elevator A A' B (Stabilizer) B' (Main Wing) B=B' A = A' Temporary install the main wing,adjust leveling of the stabilizer to make it as parallel to the main wing as possible. Pre-glued Pre-glued P.5
9 Vertical Fin / Rudder PA3x1mm Screw 3mm Set Screw 1.1mm Collar 1 mm Pre-glued Pre-glued C C=C C 3mm Set Screw 1mm PA3x1mm 10 Fuel Tank Install Balsa 10x10x113mm (For Fuel Tank Position Fixing) Fuel Tank 380cc 380cc UP Bottom View 11 Engine Mount Mx5mm Socket Head Screw dxd9mm Washer Engine Mount PL5111070 Washer dxd9mm Blind nuts are off-centered to keep the spinner at the fuselage axis. Mx5mm P.6
1 Engine Spinner 6mm Install Engine position Mx30mm Socket Head Screw dxd9mm Washer 8 M Nut 8 Plastic Tube dxd3x00mm 3mm mm 115mm.53 in. Fire Wall Mx30mm Illustration is for side mounting. You can mount the engine upright or invertecl simply by rotating the engine mount. Thrust angles will not be affected. M Nut dxd9mm Washer 13 Cowling PA3x1 Screw PM3x8mm Screw d3xd7mm Washer 8 M3 Nylon Insert Lock Nut PA3x1mm Aluminum Plate 1mm Nylon Insert Lock Nut.5mm Fuel Filler PL8110030 PM3x8mm d3xd7mm 1 Canopy First insert the grommet to the canopy then apply screw. Apply double-sided tape 3mm PA x 6 Antenna Fixing Antenna PWA.3x8mm Screw PAx6mm Screw d1.5 x D6.5mm Silicon Grommet Silicon Grommet d1.5 x 6.5mm PWA.3 x 8mm 1mm P.7
15 Rudder Pushrod Ø1mm pilot holes for The World Models tri-horn are pre-drilled. Please look for pin-hole marks at side of control surfaces. PBx1mm Screw 3 TWM PL810010 CLEVIS WRENCH Tri-horn M3 x 1mm Clevis Fuel Tube Ø6x5mm Peel off shaded portion covering film. Rudder Pushrod Ø1.8x730mm PBx1mm 16 Elevator Pushrod Ø1mm pilot holes for The World Models tri-horn are pre-drilled. Please look for pin-hole marks at under side of control surfaces. PBx16mm Screw 6 Fuel Tube Ø6x5mm Clevis PBx16mm Tri-Horn M3x9mm Pushrod Ø1.8x655mm Peel off shaded portion covering film TWM PL810010 CLEVIS WRENCH Bottom View 17 Servo Set 3x 3mm Set Screw 3x3mm Set Screw 3 Linkage Connector 3 M Nut 3 mm Washer 6 Throttle Pushwire 1.5mm mm Washer mm Washer M Nut Throttle Servo Please refer to the attached sheet for linkage connector installation. P.8
18 Radio Equipment Included with the Radio Set. Fix the throttle servo tray either to the right or left side of the fuselage according to your throttle pushrod location. Front J1(Pushrod Ø1.8x80mm) Plywood 3xx11mm 1mm J(Pushrod Ø1.8x655mm) Plywood 6x60x119mm Balsa 7x7x0mm J1 Bottom View Install Sponge for inserting Battery and Receiver. J Charge Receptacles KP001300 Receiver Fuel Tube Receiver / Battery Battery Straper Rudder Servo Elevator Pushrod Ø1.8x80mm MNut Sponge Sheet 10 x 80 x 00mm Fuel Tank 380cc Straper Fuel Tube Elevator Servo Pushrod Connector KMx8mm Front Throttle Servo Bottom View Elevator Servo 19 Main Wing Mx35mm Mx35mm Socket Head Screw dx15mm Washer dx15mm P.9
0 Wing Setting Adjust the wing and fuselage configuration as shown in the diagrams. A A' B B' C C' A = A' B = B' C = C' 1 Control Trows Elevator Rudder Flap 5mm 5mm 50mm 50mm Adjust the control throws as shown in the diagram. These throws are good for general flying. You can adjust according to your personal preference. 0mm Aileron 1mm 1mm C. G. 100mm 3.9 in The ideal C.G. position is 100mm(3.9 in)behind the leading edge measured at where the wing meets the fuselage. In order to obtain the C.G. specified, add weight to the fuselage or move the battery position. Check the C.G. before flying. P.10
Warning! Important Safety Precautions # First time flyer should never fly by himself / herself. Assistance from experienced flyer is absolutely necessary. # Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly pre-adjusted aircraft. # Zero Fighter 60S is specially designed to be powered by C 0.60-0.75 engine, using a more powerful engine does not mean better performance. In fact, over powered engine may cause severe damage and injuries. # Make sure the air field is spacious, never fly the plane too close to people and never get too close to a running propeller. # When Flaps are lowered, nose of model will rise. The nose-up varies with the speed at which the model is flying when you lower the flaps and the extent to which they are lowered. Check effect of flaps at higher altitude to avoid surprises during landing. You may apply down trim of the elevator to compensate for the nose-up effect when lowering the flaps. Taking off with flaps lowered is not recommended, as the increased drag may require a longer runway and more engine power for the model. A06SPO0911 P.11
LINKAGE CONNECTOR HW7111050 & HW7111060 Drill mm hole at servo horn. Insert linkage connector into servo horn. Shoulder Make sure shoulder of screw is cleared from servo horn. Add washer to reduce play if necessary. Tighten up the round nut against the shoulder. Apply CA or permanent thread locker. After fastening the round nut, make sure that the linkage connector can rotate freely. Product Registration Form (US Customers) We would like to share with you any relevant information regarding your model, including product news and free upgrade parts when applicable. Please fill in the following and send to AirBorne Models, 79-K, Bennett Drive,Livermore, CA 9551 USA. 1. Name:. Address: 3. Phone #: E-mail:. Model: Wing QC# Fuselage QC# (QC numbers are stamped on wing and fuselage) 5. Date of Purchase: 6. Store Name: Please call AirBorne Models at 95 371 09 for any assistance in filling this form. Thank you very much for purchasing our product.
Usage of the transparent 3D template This transparent 3D template is used for position guidance of the actual cutting of the pre-painted cowling. 1 3 Simply cut the transparent 3D template to fit your engine and exhaust pipe, then slide onto the actual cowling and use as template to mark the openings required for final cutting.
Optional Parts ( ACCESSORIES) 180mm Extension Code No. Size Package Fuel Filler Code No. Size Package KW0011800 180mm 1 set PL8110030 15 x x 9mm 1 x 1 pc 180mm Y-Cord Code No. Size Package KW001800 180mm 1 pc Clevis Wrench Code No. Size Package PL810010 1 set Small Clevis Large Clevis Charge Receptacles Code No. Size Package KP001300 Special tool for clevis installation. Suitable for standard and small (EP) clevis. Standard Servo Code No SV031 Field Stand Code No. Size Package MS911130 600 x 0 x 310mm 1 pc Speed : 0.17 sec / 60 @.8V 0.1 sec / 60 @6.0V Torque : 3.kg.cm /.8 oz - in @.8V.1kg.cm / 57. oz - in @6.0V Size : 0.6 x 0 x 37mm / 1.60 x 0.79 x 1.6 in Weight : 39. g / 1.39 oz
The World Models Manufacturing Co., LTD. www. theworldmodels. com A06SPO0911