GENUINE Interior Lighting Kit INSTALLATION INSTRUCTIONS Thank you for purchasing a genuine Mazda accessory. Before removal and installation, be sure to thoroughly read these instructions. Please read the contents of this booklet in order to properly install and use the interior lighting kit. Your safety depends on it. Keep these instructions with your vehicle records for future reference. WARNING There are several WARNING and CAUTION sections in this booklet concerning safety when installing or removing the interior lighting kit. Always read and follow them in order to prevent injuries, accidents, and possible damage to the vehicle. WARNING: Indicates a situation in which serious injury or death could result if the warning is ignored. CAUTION: Indicates a situation in which bodily injury or damage to the vehicle could result if the caution is ignored. For areas indicating the tightening torque in this instruction manual, tighten to the specified torque using a torque wrench. Do not modify the interior lighting kit. Do not install the interior lighting kit remove in any way other than described in the following instructions. If in any doubt, please ask your Mazda dealer to install the accessory in order to prevent errors in installation. If you have any questions about the use of the accessory, ask your Mazda dealer for proper advice before using it. Mazda and its suppliers are not responsible for injuries, accidents, and damage to persons and property that arise from the failure of the dealer or installer to follow these instructions. To ensure safety and reliability of the work, installation, removal and disposal work must be carried out by an Authorized Mazda Dealership. Be careful not to lose removed parts, and be sure that they are kept free from scratches, grease or other dirt. PART NAME: Interior Lighting kit VEHICLE: MAZDA MX-5 PART NUMBER: NA8W V7 050 NOTE To the dealer Please turn over these instructions to the customer after installation. To the customer Keep these instructions after installation. The instructions may be necessary for installing other optional parts or removal of this accessory. Should the vehicle or this accessory be resold, always leave these instructions with vehicle for the next owner. 1 NA8W-V7-050-01_01
1. PARTS Note Before installation, verify that the kit includes all the following parts and that they are free of dirt,scratches, or damage. Part Part name Qty. Part Part name Qty. Part Part name Qty. Control unit 1 Main harness 1 LED lamp (G44N V7 052) 2 Switch harness Switch label E223 V7 055 1 Bracket (MarkP8143B) 2 Mount base 2 Tie wrap 14 Double-sided adhesive tape (Large) 2 Double-sided adhesive tape (Small) 1 Cushioning tape 2 Electro tap 3 Installation instructions 1 Template 1 Installation inspection sheet User s instructions 1ea. Installation view Switch harness Fuse Main harness Control unit LED lamp LED lamp Electro-tap Main harness ground terminal 2
2. BEFORE INSTALLATION REQUIRED TOOLS Screwdriver (Phillips) Socket wrench Torque wrench Nipper Pliers Pin Drill (2mm) Hole saw (20mm) Round file Flathead screwdriver wrapped with protective tape Fastener remover wrapped with protective tape Scissors Masking tape Electrical vinyl tape Soft clean cloth Mat IPA (Isopropyl alcohol) To perform the installation work safely and maintain functionality and quality, thoroughly read these instructions before performing the procedures and always heed the warnings and precautions. In the work procedures, there are descriptions which are only indicated in the illustrations. Make sure to follow these procedures as well. WARNING When the negative battery is connected during operation, may cause electric shock or other personal injuries. Disconnect the negative cable before /installation. Before performing any work, park the vehicle on level ground, apply the parking brake securely, and then block the wheels. Be careful when handling drills and other sharp objects. If not handled properly, it could result in serious injury. When connecting/dis- connecting connectors, grasp the connectors, not the wires. Otherwise a short, and an accident from poor contact or fire may occur. CAUTION Make sure the connector is securely pressed in until a click sound is heard. Otherwise, a fire or other accident may occur due to an open circuit or poor contact. Secure the harness with the band (part included) so it doesn t dangle. If not, it may cause a short, accident, or fire. Do not pull the harness with excessive force. Doing so can cause a breakage or a short-related accident, as well as an electrical short or fire. Using improper tools may cause damage and/or broken parts. Use the correct tool for the job. Wrap protective tape around screwdrivers and fastener remover tools to prevent scratching the vehicle. Excessive length of tie wrap may interfere with other parts and cause damage. Put the removed parts and the parts in the kit on the protective sheet to prevent scratches. If there is dust, dirt or grease on the adhesion surface, the adhesive strength of the double-sided adhesive tape will splotch and adhesive power of the tape will be reduced. Wash and degrease the surface of the adhesion area before applying the double-sided adhesive tape. Be sure to wash interior and exterior parts using IPA (isopropyl alcohol). Advice If tape or a mount base is re-adhered, the adhesive strength will be weakened. Before adhering, accurately determine the adhesion position. When drilling, hold the drill or hole saw perpendicular to the drilling surface to prevent the drill position from deviating. Make sure to remove burrs from the surface so that the bumper surface is smooth. Refer to the Workshop Manual for removal and installation of vehicle parts. 3
Branch connection procedure using electro tap Vehicle wiring harness Vehicle wiring harness Lock Vehicle wiring harness Harness Electro tap Lock Terminal Firmly press using pliers 1. Insert the harness and vehicle wiring harness into the electro tap. 2. Fold the electro tap as shown in the figure and lock it. CAUTION Firmly engage the lock part until a click sound is heard. 3. Insert the harness to the end of the electro tap. 4. Firmly press the electro tap terminal using pliers. 5. Fold the electro tap in the direction of the arrow shown in the figure and lock it. 4
3CONNECTION DIAGRAM Battery MAIN 200A ROOM 15A BCM KIT ACCESSORY ELECTRO TAP B/L TAIL 20A A1 ESU A1 A2 B/L G ON DOOR OFF ROOM LAMP (FRONT) B/L BE G Switch harness FUSE 2A Y Y/B G L +B INDICATOR ASSY HAZARD SWITCH ILLUMI CLUSTER SWITCH ILLUMI Control unit A3 INSTRUMENT CLUSTER LED lamp (driver-side) A4 A3 A3 B LED lamp (passenger-side) A5 B A1 18pin connector A2 32pin connector BE B/L G A3 Control unit A4 LED lamp (driver-side) A5 LED lamp (passenger-side) L B Y/B R B/L G B/L R B/L R 5 Figure shows connector viewed from harness side. Wire color indicated in figure is wiring harness color for Interior lighting kit.
4. VEHICLE PART REMOVAL CAUTION Be careful not to damage or lose any parts removed from the vehicle since they will be reused. Negative battery cable Negative battery cable disconnection 1. Set the selector lever to the P position. (AT vehicles only) WARNING When removing/installing the parts, park the vehicle on level ground and apply the side brake securely. Be sure to turn the ignition switch off, otherwise the vehicle can move, causing personal injury or vehicle damage. 2. Disconnect the negative battery cable and wrap tape around it to insulate. WARNING If the negative battery cable is connected while performing the work, it may cause electrocution or other personal injuries. Disconnect the negative battery cable before removal/installation. Tightening torque : 4.0-6.0 Nm Illustration indicates left side. (RH side identical) (2) (1) Tab Driver / passenger-side scuff plate removal 1. Hold the shaded area shown in the figure, open the scuff plate in the direction of arrow (1), move the scuff plate in the direction of arrow (2) while detaching scuff plate tab A from the front side trim, and detach the scuff plate clips from the inner panel. Clip Scuff plate Inner panel Clip Tab 6
Illustration indicates left side. (RH side identical) Scuff plate 2. Hold the shaded areas shown in the figure, move the scuff plate in the direction of the arrow, and detach the scuff plate clips from the inner panel. Clip Inner panel Clip Illustration indicates left side. (RH side identical) Scuff plate 3. Hold the shaded areas shown in the figure, move the scuff plate in the direction of the arrow, and detach the tab and clip of the scuff plate from the inner panel. Tab Clip Inner panel Clip Tab 7
Illustration indicates left side. (RH side identical) Front side trim Driver / passenger-side front side trim removal 1. Partially peel back the seaming welt. 2. Remove the fastener. Fastener Illustration indicates left side. (RH side identical) Front side trim 3. Move the front side trim in the direction of the arrow shown in the figure and detach the clip from the body panel. 4. Remove the front side trim. Clip Clip 8
Lock release Button cover Selector lever knob Selector lever knob (AT) removal 1. Shift the selector lever to the N range. 2. Insert the tool (width: 2 mm {0.08 in} or less, thickness: 1 mm {0.04 in} or less) as shown in the figure. Tool (1) Tool (2) Connector Lock release button cover 3. Move the tool in the direction of arrow (1) in the figure and detach the tab. Move the lock release button cover in the direction of arrow (2) in the figure and remove it. Tab 4. Remove the spring. Spring 9
Selector lever knob 5. Remove the selector lever knob. Shift lever knob Shift lever knob (MT) removal 1. Remove the shift lever knob. Shift panel compartment Shift panel compartment removal 1. To prevent damage, attach protective tape in the positions shown in the figure. Protective tape Protective tape 10
Shift panel compartment 2. Insert the remover tool at the positions shown in the figure. 3. Move the remover tool in the order of the arrows (1) and (2) shown in the figure to disengage clip A, clip B and the hook from the rear console in order to make space under the shift panel compartment for the remover tool to be inserted. Remover tool Upper panel (2) (1) Remover tool :Clip A :Clip B :Hook Shift panel compartment 4. Insert the remover tool at the positions shown in the figure. 5. With the remover tool still inserted, push the upper panel in the direction of the arrow shown in the figure to disengage the clip of the shift panel compartment from the upper panel. Upper panel Remover tool :Clip 11
Trunk side trim Remover tool 6. Move the remover tool in the direction of the arrow shown in the figure to disengage the rear console from the hook. Shift panel compartment Rear console :Hook Shift panel compartment 7. Move the remover tool in the direction of the arrow shown in the figure to disengage the rear console from the clip. Remover tool :Clip 12
8. Move the remover tool in the direction of the arrow shown in the figure to disengage the hooks (1) and (2) in that order. Hook(2) Remover tool Hook(1) Shift panel compartment Rear console :Hook(1),(2) Shift panel compartment 9. Move the shift panel compartment in the direction of the arrow shown in the figure and remove the guides. 10. Disconnect the indicator connector.(at) 11. Remove the shift panel compartment. Shift panel compartment Front console :Guide 13
Upper panel removal 1. Move the upper panel in the directions of the arrows (1) and (2) in that order to disengage clip A, clip B and the hooks from the rear console. 2. Disconnect the drive selection switch connector.(at) 3. Disconnect the commander switch connector. Upper panel (1) (2) Rear console :Clip A :Hook :Clip B Passenger-side A-pillar trim removal 1. Move the A pillar trim in the order of arrows (1) and (2) shown in the figure, and detach clips A and B from the dashboard. (1) (2) A-pillar trim :Clip A :Clip B 14
2. Pull the A-pillar trim in the direction of the arrows shown in the figure and remove it while releasing the guides. A-pillar trim Guide Tab Tweeter 3. Release the tabs in the positions shown in the figure and remove the tweeter from the A-pillar trim. Note The tweeter connector cannot be disconnected with the tweeter installed to the A-pillar trim. 4. Disconnect the connector. Tab Connector Tab Tweeter Tab 15
A-pillar trim backside 5. To remove the lower A-pillar trim, release the tabs in the positions shown in the figure and remove it from the A-pillar trim. Tab Tab Lower A-pillar trim Tab A-pillar trim Passenger-side lower panel Bolt :2.0 6.0 N m {21 61 kgf cm, 18 53 in lbf} Passenger-side lower panel removal 1. Remove the seaming welt. 2. Remove the bolt. Passenger-side lower panel (4) (3) (2) (1) Dashboard Dashboard Dashboard :Clip :Hook :Guid 3. Move the passenger-side lower panel in the order of arrows (1), (2), (3), and (4) shown in the figure, and detach the clips, hook and guide from the dashboard. 16
Screw Rear console Rear console removal 1. Remove the screws. Rear console 2. Remove the wiring harness clip. Harness clip Rear console (1) (2) 3. Hold the shaded areas shown in the figure, lift up the rear console in the order of arrow (1) and (2), and detach the clips. :Clip 17
Front console panel Front console panel removal 1. Move the front console panel in the direction of the arrow shown in the figure and detach the clips and hooks from the dashboard. :Clip :Hook Front console compartment Guide Clip Guide Front console compartment removal 1. Move the front console compartment in the direction of the arrow shown in the figure and detach the clip from the dashboard. 2. Disconnect the auxiliary jack/usb port connector. 3. Disconnect the auxiliary jack/usb port/sd card slot hub connector. 4. Disconnect the indicator unit connector. 5. Remove the front console compartment. Clip 18
Driver-side lower panel Flathead screwdriver Driver-side lower panel Flathead screwdriver Driver-side lower panel Driver-side lower panel Hood release lever Flathead screwdriver (1) Remover tool Tab Tab Remover tool Remover tool Hood release lever removal 1. While pulling the hood release lever, insert a remover tool into the position shown in the figure. 2. Insert a tape-wrapped flathead screwdriver into the position shown in the figure and rotate it in the direction of arrow (1) to detach the hood release lever from the driver-side lower panel. CAUTION Remove the hood release lever while being careful not to damage the hood release cable with the flathead screwdriver. 3. Disconnect the hood release cable from the hood release lever. Driver-side lower panel removal 1. Remove the seaming welt. 2. Remove the bolt. Bolt :2.0 6.0 N m {21 61 kgf cm, 18 53 in lbf} 19
Driver-side lower panel (1) (3) (2) 3. Move the driver-side lower panel in the order of arrows (1), (2), and (3) shown in the figure and detach clips A, clip B, the hook and the guide. 4. Disconnect the DLC-2 connector. 5. Remove the wiring harness clip and disconnect the cluster switch connector. 6. Remove the driver-side lower panel. Dashboard Dashboard Dashboard Dashboard Dashboard :Clip A :Clip B :Hook :Guide 20
5. PREPARATION FOR INSTALLATION Cutting the cushioning tape Cushioning tape 1. Cut the cushioning tape in half and number them as shown in the left figure. (1) (2) (3) (4) 1/2 1/2 1/2 1/2 Cutting the double-sided adhesive tape Double-sided adhesive tape 1. Cut the two pieces of double-sided adhesive tape (large) to the dimensions shown in the figure at left. (1) (2) (3) (4) Cut along the template 1/2 1/2 6. SWITCH HARNESS INSTALLATION Driver-side lower panel processing Masking tape Template 1. Cut out the template with scissors along the cut lines. 2. Secure the template to the driver-side lower panel with masking tape so that the template reference lines are aligned with the surface of the panel. CAUTION Make sure that the template does not twist or come off when attaching it. 3. Make drilling marks using a pin in the center of the drilling positions (2 mm, 20 mm) of the template. 4. Remove the template. Driver-side lower panel 21
Driver-side lower panel Drill2mm 5. Set the drill rotation to low speed. 6. Drill 2mm holes in two locations at the marked positions from the surface side of the driver-side lower panel. 7. Using a hole saw 20mm, drill the switch harness installation hole. Drill 2mm Hole saw 20mm Switch label Switch harness 8. Remove the paper backing from the switch label and adhere the label to the front side of the driverside lower panel. 9. Install the switch harness by passing it through from the surface of the driver-side lower panel. Convex part Convex part Back side of driver-side lower panel 10. Secure the switch harness to the back side of the driver-side lower panel as shown in the figure on the left using cushioning tape (1). Switch harness Cushioning tape (1) 22
7. LED LAMP AND CONTROL UNIT INSTALLATION LED lamp (driver-side) installation Light-emitting part (convex) Projection LED lamp Hole 1. Install the LED lamp to the bracket. CAUTION Verify that the bracket installation orientation is correct. Once the bracket is installed it cannot be removed. Firmly insert the bracket until the projection reaches the bracket hole. Bracket Light-emitting part (convex) 2. Peel off the backing paper from the cut pieces of double-sided adhesive tape, and attach them to the bracket. (2) (1) LED lamp Bracket Back side of driver-side lower panel 3. Peel off the backing paper from the double-sided adhesive tape, and then attach the bracket to the back side of the driver-side lower panel. Place bracket against back side of driver-side lower panel Bracket Crosshair 94mm LED lamp 23
Back side of driver-side lower panel 4. To prevent noise, apply the cushioning tape (2) to the top of the LED lamp. Bracket View A Cushioning tape (2) LED lamp A LED lamp (passenger-side) installation Light-emitting part (convex) Projection Hole LED lamp 1. Install the LED lamp to the bracket. CAUTION Verify that the bracket installation orientation is correct. Once the bracket is installed it cannot be removed. Firmly insert the bracket until the projection reaches the bracket hole. Bracket Light-emitting part (convex) Double-sided adhesive tape B LED lamp 2. Affix the double-sided adhesive tape B to the bracket as shown in the figure. Bracket Back side of passenger-side lower panel 3. Peel off the backing paper from the double-sided adhesive tape, and then attach the bracket to the back side of the passenger-side lower panel. Bracket 30 mm from groove Groove Align the bracket with the line on the passenger-side lower panel 24
Back side of passenger-side lower panel 4. Attach the cushioning tape (3) at the top of the bracket to reinforce the securing of the bracket. Cushioning tape (3) Sound insulation Bracket Control unit installation Avoid embossed lettering 1. Attach the two pieces of double-sided adhesive tape which were cut in half to the control unit. (3) (4) Control unit 2. Remove the backing paper from the double-sided adhesive tape, and then attach the control unit to the passenger-side dashboard member in the position shown in the figure at left. CAUTION Be sure to attach the control unit so that the connector is facing downward. Passenger-side dashboard member Control unit Clip hole Screw Set so that the connector is facing downward 25
8INSTALLATION OF HARNESSES CAUTION Connect an electro-tap to the indicated signal line securely. Misconnection may cause a system or vehicle malfunction. (1) Vehicle wiring harness clip Assembly location position Vehicle wiring harness Fuse (1) Install the main harness Bracket To (3) To (2) Knee bolster Main harness 2pin connector (Gray) (Connect to switch harness) Main harness 2pin connector (green) (Connect to LED lamp) (2) Secure the main harness to the vehicle wiring harness using tie wraps. 26
(2) (2) Connect each of the 3 wires of the main harness using an electro-taps. (3) After connecting to the vehicle wiring harness using the electro-taps, bind with electrical vinyl tape. From (1) (1) Install the main harness. Cut the electrical vinyl tape. 32pin connector[white] (View from harness side) 18pin connector[white] (View from harness side) (G) Main harness Vehicle wiring harness Circuit wire color wire color Green Green Room Main harness wire color Black/Blue Yellow (Y) (B/L) Vehicle wiring harness wire color Black/Blue Beige Circuit +B ILLUMI 27
(3) Knee bolster From (1) To (4) (1) Install the main harness Bracket (Hole) (2) Secure the main harness using mount bases and tie wraps. (4) If there is a vehicle wiring harness: Secure to vehicle wiring harness If there is no vehicle wiring harness: Secure to the hook Control unit (1) Install the main harness Main harness 6pin connector (green) Main harness ground wire To (5) From (3) Knee bolster Vehicle wiring harness clip Bracket (Hole) Main harness 2pin connector (green) (Connect to LED lamp) Secure with tie wrap at the main harness ground wire junction (2) Secure the main harness to the vehicle wiring harness using tie wraps. 28
(6) Connect the main harness to the LED lamp (passenger-side). Main harness 2pin connector (green) (5) From (4) (1) Install the main harness ground wire Vehicle wiring harness clip LED lamp (3) Tighten together with bolt. Passenger-side lower panel Bolt tightening torque : 8.812.7 Nm (2) Secure the main harness ground wire to the vehicle wiring harness using tie wrap. (7) (1) Connect the main harness to the LED lamp, control unit (Driver-side) and the switch harness. Main harness 2pin connector (green) LED lamp Switch harness 2pin connector Main harness 2pin connector (Gray) Driver-side lower panel (2) Wrap cushioning tape (4) around the connectors. 29
9OPERATION CHECK 1. Reinstall parts in the reverse order of the installation procedure in4.vehicle PARTS REMOVAL. 2. Refer to Required servicing after disconnecting/connecting negative battery cable in the vehicle workshop manual or the owner s manual to restore the vehicle functions. 3. Perform reinstallation and inspection of the vehicle parts. 30