Hydraulic Winches and Hoists for the Oil & Gas Industry V.01a
Table of Content Liftstar LS Series Hydraulic Winches Capacity 150 to 5000 kg Liftchain LC2H Series Hydraulic Chain Hoists Capacity 6 to 0 ton BS/LBS/ULBS Series BOP Handling Hydraulic Systems Capacity 20 to 200 ton 6 Winch & Hoist Solutions
Hydraulic Winches & Hoists For the Oil & Gas Industry Ingersoll Rand have been developing a range of hydraulic winches and hoists for the oil & gas industry, particularly suited to the offshore and land rigs. The standard products are designed to operate in ambient temperature ranging from - C to 65 C. (-20 C optional) They are manufactured at the IR facility in Douai France which is ISO 9001 certified. 7 Winch & Hoist Solutions
Liftstar LS Series Hydraulic Winches 150 to 5000 kg Load Capacity The Liftstar LS Series hydraulic winches set new standards for safety and reliability. They are particularly suited for tough applications on offshore and onshore drilling rigs. 8 Winch & Hoist Solutions
Liftstar LS Series Hydraulic Winches 150 to 5000 kg Load Capacity 3 models for utility applications (LS2-600H / LS2000H30 / LS5000H75) 1 model for Man Riding applications (LS2-150HLP) 600 kg Utility Winch LS2-600H(GC) 2 ton Utility Winch LS2000H30(GC) 5 ton Utility Winch LS5000H75(GC) Note: LS hydraulic units are rated at Top Layer 9 Winch & Hoist Solutions 150 kg Dedicated Man Riding Winch LS2-150HLP
Liftstar LS Series Hydraulic Winches Utility Models - 600 to 5000 kg Load Capacity Features All steel construction Design factor 5:1 on load bearing parts Hydraulic orbital motor for LS2-600 and axial piston motor for other units Overload protection device High efficiency planetary gear box Automatic fail safe disc brake Dynamic lowering control by counter balance valve avoiding friction of brake Proportional local throttle control Operating temperature: - C to + 65 C Suitable for Zone 1 and 2 as per ATEX directive 94/9/EC Very low noise level (much quiter than air operated unit) Low energy cost Meets worldwide standards Note: LS hydraulic units are delivered with a Declaration of Incorporation (no CE mark) Winch & Hoist Solutions
Liftstar LS Series Hydraulic Winches Utility Models - 600 to 5000 kg Load Capacity Main Options Low temp design (-20 C) Remote control station (joystick type) Main power emergency stop device Long drum version Drum grooving (except for LS2-600H) Drum guard (stainless steel) Skid frame incorporating drip pan (except on LS2-600H) Automatic spooling device (LS5000H only) Press roller (Except on LS2-600H) Pulling versions (Pullstar series featuring a drum clutch. Load rating is at 1st layer) Offshore paint including sandblasting Third party witness test Note: Most common options are the same as those offered on pneumatic units. Check price list for detailed information 11 Winch & Hoist Solutions
Liftstar LS Series Hydraulic Winches Utility Models - 600 to 5000 kg Load Capacity Technical Specifications Model Number LS2-600H LS2-600HGC LS2000H30 LS2000H30GC LS5000H75 LS5000H75GC Rated Capacity @ Top Layer kg 600 600 2000 2000 5000 5000 Rated pressure bar 0 0 150 150 150 150 Lifting Speed with Rated Load @ Top Layer m/min. 20 20 30 30 30 30 Max. Oil Flow Rope Diameter Rated Rope Capacity l/min. 25 25 65 65 142 142 mm 6,5 6,5 13 13 20 20 m 58 121 3 142 87 188 Max. Rope Storage Capacity m 89 183 156 230 144 309 Note: the LS1500 does not exist in hydraulic version. 12 Winch & Hoist Solutions Weight Without Rope kg 52 59 300 355 850 985 Motor Type Piston Piston Piston Piston
Liftstar LS Series Hydraulic Winches Utility Models - 600 to 5000 kg Load Capacity Model Driver (How To Order) 13 Winch & Hoist Solutions
Liftstar LS Series Hydraulic Winches Dedicated Man Riding Model - 150 kg Load Capacity Features Compact modular construction Design factor :1 on load bearing parts Hydraulic vane motor (all steel construction) High efficiency planetary gear box Internal automatic multi-disc brake External automatic band brake in atainless steel Dynamic lowering control by counter balance valve avoiding friction of brakes Overload protection device Main power emergency stop device Slack wire detector Top and bottom limit switches Assisting spooling device Stainless steel enclosure 14 Winch & Hoist Solutions
Liftstar LS Series Hydraulic Winches Dedicated Man Riding Model - 150 kg Load Capacity Features Helical grooved drum Proportional local throttle control Emergency lifting and lowering device. Includes a 50 liter hydro-pneumatic accumulator (delivered separately). Marine paint 150 microns DNV and CE type approved Design temperature -20 C FEM classification 4m Very low noise level Main Options Remote pendent control (joystick type) Offshore paint including sandblasting Third Party witness test 15 Winch & Hoist Solutions
Liftstar LS Series Hydraulic Winches Dedicated Man Riding Model - 150 kg Load Capacity Technical Specifications Model Number LS2-150HLP Rated Capacity @ Top Layer kg 150 Rated pressure bar 5 Lifting speed @ rated load m/min. 30 16 Winch & Hoist Solutions Max. Oil Flow Rope Diameter l/min. mm Max. Rope Rated Rope Storage Capacity Capacity m 54 m 150 Weight Without Rope Motor Type kg 380 Vane
Liftstar LS Series Hydraulic Winches Dedicated Man Riding Model - 150 kg Load Capacity Model Driver (How to Order) N4* - ABS Certification 17 Winch & Hoist Solutions
Liftchain Series Hydraulic Chain Hoists 6-0 ton Load Capacity The Liftchain LC2H hydraulic chain hoist series is the result of a long experience in heavy load lifting applications in most difficult and extreme environments around the world. Setting new standards for safety and reliability, the LC2H Series is particularly suited for tough applications on offshore and onshore drilling rigs. 18 Winch & Hoist Solutions
Liftchain Series Hydraulic Chain Hoists 6-0 ton Load Capacity Various Hook or Trolley Mount Configurations Hook-Mount Configuration 19 Winch & Hoist Solutions Standard Trolley-Mount Configuration Low-Headroom Configuration (from 6 to 25 ton)
Liftchain Series Hydraulic Chain Hoists 6-0 ton Load Capacity Controls 20 Winch & Hoist Solutions
Liftchain Series Hydraulic Chain Hoists 6-0 ton Load Capacity Features Rugged and compact design with all steel construction for better durability Particularly adapted for difficult environment Insensitive to dust and humidity. Design temperature: LC2H060S-250Q = -20 C. All other units = - C Suitable for hazardous explosion proof environments such as in Zone 2 as per ATEX directive 94/9/EC. Virtually maintenance free and reduced downtimes Automatic multi disc brake, fully enclosed for better protection and corrosion resistance. Maintenance free, no adjustment required. Corrosion resistant calibrated load chain for longer life 5:1 design factor Integrated overload protection device prevents high force being applied to the hoist and to customer support structure Integrated top and bottom limit switches. No adjustment required Very low noise level (much quiter than pneumatic units) Low energy cost Meets worldwide standards 21 Winch & Hoist Solutions
Liftchain Series Hydraulic Chain Hoists 6-0 ton Load Capacity Main Options Chain buckets of different capacities (canvas or zinc plated steel) Rack & pinion drive configuration. Positive drive avoiding the trolley hoist from sliding onto the beam in case of beam inclination (Floating installations). Spark resistant option use in potential explosive areas classified as ATEX Zone 1 Solid bronze wheels Pinion drive in solid bronze or stainless steel Bronze coated bottom hook assembly Marine paint 150 microns Offshore 290 microns (including sandblasting) NEW! Emergency lowering device (on 6 to 25 ton 4 falls models). Option code to be created 22 Winch & Hoist Solutions
Liftchain Series Hydraulic Chain Hoists 6-0 ton Load Capacity Hook Mount Specifications Model Number LC2H060S LC2H0120D LC2H125S LC2H180T LC2H250Q LC2H250D LC2H375T LC2H500Q LCH750T LCH00Q Rated Capacity ton 6 12 12,5 18 25 25 37,5 50 75 0 Falls of load chain 1 2 1 3 4 2 3 4 3 4 Lifting speed @ rated load Rated pressure Max. nominal flow Chain Size m/min. 3,7 1,9 4,5 1,25 0,95 2,3 1,5 1,1 0,48 0, bar 125 125 165 145 145 170 180 185 150 150 l/min. 50 50 50 50 mm 16x45 16x45 22x66 16x45 16x45 22x66 22x66 22x66 32x90 32x90 Hook mount headroom Weight with 3 m std lift mm 717 945 kg 125 170 63 1156 1231 1185 1232 2345 2455 277 325 490 Chain weight per 1m extra lift kg 5,75 11,5,7 17 23 21,4 32,4 42,8 73,5 98 Note: There is no hydraulic version of the 1.5, 3 and 6 ton 4 falls models 23 Winch & Hoist Solutions Motor Type Piston Piston Piston Piston Piston Piston
Liftchain Series Hydraulic Chain Hoists 6-0 ton Load Capacity Trolley Mount Specifications Model Number Rated Capacity LC2H060S LC2H0120D LC2H125S LC2H180T LC2H250Q LC2H250D LC2H375T LC2H500Q LCH750T LCH00Q ton 6 12 12,5 18 25 25 37,5 50 75 0 Traversing speed @ rated load (1) m/min. 12 12 15 12 12 15 15 15 Trolley max. nominal flow l/min. 20 20 Trolley flange adjustment mm 0-3 130-3 160-3 160-3 160-3 160-3 160-3 160-3 300-3 285-3 Maximum trolley flange thickness mm 51 Minimum headroom mm 730 995 Minimum curve radius (2) (m) 3 3 1195 12 990 1134 1182 1635 1900 3 3 90 90 90 Weight with 3 m std lift kg 250 335 655 700 930 1580 1730 6000 6000 Chain weight per 1m extra lift kg 5,75 11,5,7 17 23 21,4 32,4 42,8 73,5 98 (1) In Rack & Pinion configuration, the traversing speed is reduced to m/min. or oil flow is increased to 30l/min. (2) not valid for low headroom version Note: There is no hydraulic version of the 1.5, 3 and 6 ton 4 falls models 24 Winch & Hoist Solutions Motor Type
Liftchain Series Hydraulic Chain Hoists 6-0 ton Load Capacity Low Headroom Trolley Specifications Model Number Rated Capacity LC2H060S LC2H0120D LC2H180T LC2H250Q ton 6 12 18 25 Traversing speed @ rated load (1) m/min. 12 12 12 12 Trolley max. nominal flow l/min. Trolley flange adjustment mm 170-3 170-3 200-3 170-3 Maximum trolley flange thickness mm Minimum headroom mm 475 670 730 775 Minimum curve radius (2) (m) Weight with 3 m std lift kg 500 5 690 7 Chain weight per 1m extra lift kg 5,75 11,5 17 23 (1) In Rack & Pinion configuration, the traversing speed is reduced to m/min. or oil flow is increased to 30l/min. (2) not valid for standard trolley mount version Note: Low Headroom versions exist only in 4 capacities (6; 12; 18 and 25 ton) 25 Winch & Hoist Solutions
Liftchain Series Hydraulic Chain Hoists Model Driver (How To Order) 6 to 25 ton Capacity H LC2H F 0 F0 Full Flow (no control valve) 6 ton only Joystick control 6 ton only 6 ton only U Emergency stop on JC 26 Winch & Hoist Solutions joystick control station
Liftchain Series Hydraulic Chain Hoists Model Driver (How To Order) 12,5 to 0 ton Capacity H LC2H F 0 F0 Full Flow (no control valve) Joystick control LCH U 27 Winch & Hoist Solutions Emergency stop on JC joystick control station
BOP Handling Hydraulic Systems Capacity 20 to 200 ton For over 30 years Ingersoll Rand has designed, manufactured and serviced hundreds of blowout preventer handling systems for all the major drilling contractors and oil companies in the industry. Our experience with this complex and critical lifting application enables us to provide the type of equipment, engineering support, and certifications that these projects require. 28 Winch & Hoist Solutions
BOP Handling Hydraulic Systems Capacity 20 to 200 ton Each BOP handling hydraulic system consists of a pair of trolley-mount hoists with standardised enhanced safety features incorporated in the system. The total system capacity corresponds to the addition of the rated capacity of both hoists Note: Standard LC2H Hoists purchased for B.O.P. Handling Systems will void the warranty. They are not designed for this type of application (No trolley articulation). 29 Winch & Hoist Solutions
BOP Handling Hydraulic Systems Capacity 20 to 200 ton Various System Configurations BS Series Standard Trolley-Mount Configuration LBS Series Low-Headroom Configuration (from 24 to 50 ton) 30 Winch & Hoist Solutions ULBS Series Ultra LowHeadroom Configuration (from 50 to 200 ton)
BS Series BOP Handling Hydraulic Systems Specifications BS Hoist Specifications Model Number System Capacity BS25LC2H2 BS30LC2H3 BS36LC2H3 BSLC2H4 BS50LC2H4 BS50LC2H2 BS75LC2H3 BS0LC2H4 BS150LCH3 BS200LCH4 ton 25 30 36 50 50 75 0 150 200 Falls of chain per hoist 2 3 3 4 4 2 3 4 3 4 Nominal working pressure bar 130 1 145 145 145 170 175 185 150 150 Maximum oil flow Hoisting speed Minimum headroom l/min. 50 50 50 m/min. 1,9 1,25 1,25 0,95 0,95 2,3 1,35 1,1 0,48 0,25 mm 1125 1195 1195 1260 1260 45 1185 1232 1845 1900 Chain weight Chain size per 1m extra lift per hoist mm kg 16 x 45 11,4 16 x 45 17,1 16 x 45 17,1 16 x 45 23 16 x 45 23 22 x 66 21,4 22 x 66 32 22 x 66 43 32 x 90 73,5 32 x 90 98 BS Trolley Specifications Number of Traversing wheels per speed trolley @ rated hoist load (1) Model Number BS25LC2H2 BS30LC2H3 BS36LC2H3 BSLC2H4 BS50LC2H4 BS50LC2H2 BS75LC2H3 BS0LC2H4 BS150LCH3 BS200LCH4 4 4 4 4 4 8 8 8 16 16 Trolley max. nominal flow Trolley flange adjustment Maximum Minimum trolley beam curve flange radius thickness m/min. l/min. mm mm m 12 12 12 12 12 15 15 15 20 20 130-3 160-3 160-3 160-3 160-3 160-3 160-3 160-3 300-3 285-3 3 3 3 3 3 90 90 90 130 130 Motor Type Weight of the system with 9 m std lift (no control) 8 15 15 1680 1680 2120 3550 3980 12000 13000 kg (1) In Rack & Pinion configuration, the traversing speed is reduced to m/min. or oil flow is increased to 30l/min. 31 Winch & Hoist Solutions Motor Type Piston Piston Piston Piston Piston
BS Series BOP Handling Hydraulic Systems Standard Features Articulated trolley hoist allows limited side pulling operations. Corrosion resistant load chain with 9 m height of lift as standard. Overload protection (integrated) Limit switch for upper and lower over-travel protection. Corrosion resistant Marine 812 finish paint. Galvanised steel chain container. Trolley guide rollers, rubber bumpers and rail sweeps. 32 Winch & Hoist Solutions
LBS Series BOP Handling Hydraulic Systems Low Headroom Versions Several BOP handling systems are available in Low Headroom version for applications requiring a limited working height Range of capacities from 24 to 50 tons. LBS Hoist Specifications Model Number System Capacity LBS24LC2H2 LBS36LC2H3 LBS50LC2H4 ton 24 36 50 Falls of chain per hoist 2 3 4 Nominal working pressure bar 130 150 150 Maximum oil flow Hoisting speed Minimum headroom Chain size l/min. 48 48 48 m/min. 2,8 1,85 1,4 mm 670 730 775 mm 16 x 45 16 x 45 16 x 45 Minimum beam curve radius Motor Type Chain weight per 1m extra lift per hoist kg 11,4 17 23 LBS Trolley Specifications Number of wheels per trolley Model Number LBS24LC2H2 LBS36LC2H3 LBS50LC2H4 4+2 4+2 4+2 Traversing Trolley max. Trolley speed nominal flange @ rated flow adjustment load (1) m/min. l/min. mm 12 170-3 12 200-3 12 170-3 Maximum trolley flange thickness mm m Weight of the system with 9 m std lift kg 1220 1600 1760 (1) In Rack & Pinion configuration, the traversing speed is reduced to m/min. or oil flow is increased to 30l/min. Note: the design of the LBS Series does not allow to get an articulated connection between the trolley and hoist. 33 Winch & Hoist Solutions Motor Type
ULBS Series BOP Handling Hydraulic Systems Ultra-Low Headroom Versions Several BOP handling systems are available in ultra-low headroom version for applications requiring a very limited working height. Range of capacities from 50 to 200 tons. The minimum headroom of these products is only slightly greater than the size of the bottom hook assembly! ULBS50LC2H2 ULBS0LC2H4 ULBS150LC2H6 ULBS200LC2H8 Note: the design of the ULBS Series does not allow to get an articulated connection between the trolley and hoist. 34 Winch & Hoist Solutions
BOP Handling Hydraulic Systems Options Variable lengths of lift and pendent control hose. Rack and pinion trolley drive for positive traction. Clevis and shackle attachment in lieu of bottom hook. Corrosion resistant Marine 812-X paint system (with sandblast and carbo-zinc) Low temperature design TD -20 C (including material traceability certificates) Spark resistant package, option T1, for applications in zone 1 as per ATEX 94/9/CE Directive. It includes as standard: - On the trolleys, solid bronze wheels and pinion drive in solid bronze or stainless steel. Stainless steel pins and fasteners ( mm and smaller) and 20μ zinc plated fasteners (11 mm and larger). - On the hoists, bronze coated bottom hook assembly. Stainless steel pins and fasteners ( mm and smaller) and 20μ zinc plated fasteners (11 mm and larger). NEW! Emergency lowering device (on BS25 to BS50 4 falls models). Option code to be created 35 Winch & Hoist Solutions
BOP Handling Hydraulic Systems Model Driver (How To Order) H BS25LC2H BS30LC2H BS36LC2H BSLC2H BS50LC2H BS75LC2H BS0LC2H BS150LCH BS200LCH Note: Same model driver applies to LBS and ULBS Series Joystick Control For hoist + trolley F0 Full Flow (no control valve) 6 falls per hoist for ULBS 150 8 falls per hoist for ULBS 200 36 Winch & Hoist Solutions
BOP Handing Systems Examples of Applications 37 Winch & Hoist Solutions
Hydraulic Winches & Hoists For the Oil & Gas Industry List Prices A) Prices for Douai hydraulic winches and hoists are available from the current W&H price list. Winches: LS portable series Page25 LS heavy series Page 26 LS2-150HLP Man Rider series Page 28 Hoists LC2H series from 6 to 25 ton From page 56 LC2H series from 25 to 50 ton From page 59 LCH from 75 to 0 ton From page 62 B) Prices for Douai hydraulic BOP systems are available from the current BOP handling Systems price list BS series hydraulic systems 38 Winch & Hoist Solutions From page 6
Hydraulic Winches & Hoists For the Oil & Gas Industry Technical Fliers Several technical fliers for Douai hydraulic winches and hoists (non all configurations) are available from the ITS EMEIA Sales Library. In the event you need a specific one, please contact Technical Sales. We will then check with our Engineering Department. 39 Winch & Hoist Solutions
Hydraulic Winches & Hoists For the Oil & Gas Industry Lead Times Lead times for Douai hydraulic winches and hoists are listed in the lead time sheets published weekly in EMEA. In the event you need a specific configuration, please contact Technical Sales. We will then check with the Planning Department. Winch & Hoist Solutions
Newly Developed Subsea Hydraulic Hoists LC2H hydraulic chain hoists for Subsea applications 41 Winch & Hoist Solutions
Other IR Winch & Hoist Products Available Heavy Duty Air Chain Hoists: A comprehensive range of air chain hoists with piston or gear motor. Lifting capacities from 1.5 to 0 tons. Pneumatic and Electric Winches: The broadest range of air winches in the world featuring both piston motor and lube free gear motor designs. Capacities up to tons. Electric winches for lifting and pulling applications up to 20 tons. 42 Winch & Hoist Solutions
Why Choosing IR Winch & Hoist Products? Designed for the most demanding applications Rugged, reliable, compact and offer excellent power-to-weight ratio Increased safety for the operator Reduced downtimes. Robust construction provides long-lasting use Easy to operate and maintain Every product is individually tested on test rigs and delivered with a manufacturer test certificate World-wide parts and service support 43 Winch & Hoist Solutions
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