ov-lifting_bolts_divider - Updated - 09-01-2017 Lifting Bolts
Technical Information roduct information Lifting Bolts roduct marking Compliant with 2006/42/EC, and with individual date of manufacture and batch number. Complies with 2006/42/CE Model No. Individual part no. date of manufacture Lifting angles Load 100% of load rating of bolt 45 Steel and Stainless steel (316) versions Load Approx 66% of load rating of bolt 60 Load Approx 50% of load rating of bolt For full information on lifting arrangements see technical pages Steel CE mark WLL weight limit Stainless (316L) Lifting Bolts from Automotion Components ov-lifting_bolts_product_information - Updated - 09-01-2017 Tel: 01483 26 67 76 Fax: 01483 26 67 75 web: mechanicalcomponents.co.uk a website from Automotion Components 743
Lifting Bolts Technical Information Installation information ov-lifting_bolts_installation_information - Updated - 09-01-2017 Lifting Bolts from Automotion Components Never use an oversized hook or other lifting device which will pry or tend to open the U shaped bar on centre pull hoist rings. After installation, check the hoist ring to be sure it swivels and pivots freely in all directions. The side of the ring must not contact anything. Always ensure full thread engagement when installing hoist rings. 744 Tel: 01483 26 67 76 Fax: 01483 26 67 75 web: mechanicalcomponents.co.uk a website from Automotion Components
Introduction Swivel Lifting Rings and Lifting Bolts Lifting Bolts Introduction to swivel lifting rings and Lifting Bolts (4002-4055) Our swivel lifting rings fully comply with the EC directive 2006/42/EC. They are CE marked and are supplied with a Certifi cate of Conformity. There is a 100% check on anti-cracking, a proof load test of 2.5 x load limit and a safety factor of 5 on most parts. Each ring is individually marked to ensure full product traceability. The Swivel Lifting Rings come in three main forms depending on the number of axis required to swivel. The most popular type is the double swivel rings. Single swivel Threads M8 M48 Loads 0,3 tons to 15 tons Double swivel Threads M4 M100 Loads 0,05 tons to 50 tons Triple swivel Threads M8 M56 Loads 0,3 tons to 22 tons Swivel lifting rings operating instructions. lease follow these instructions carefully. Ensure all lifting bolts are CE marked. Ensure they are handled by qualifi ed personnel. Refer to the operating instructions particularly with regards to product selection, any possibility of the load swivelling, the effect of lifting angles on the load capacity (see relevant tables), etc. Never allow any personnel underneath a suspended load. Always heed the load rating of the lifting bolt. Always perform a visual inspection of the lifting rings prior to use. Checking for any damage to thread and/or swivelling system. Check for wear or corrosion, signs of stress or bending. Check CE mark and load rating. Ensure a yearly full service inspection is performed. Always ensure the full bottom face of the lifting bolts is in contact with a smooth, square surface. Ensure bolt is tightened to the correct torque. Ensure full and unrestricted movement of the lifting ring in all directions. Before each lift ensure the correct orientation of the shackle in the lift direction. Avoid using our standard steel lifting rings in corrosive environments eg sandy, chemical, acid, moisture etc. In this case consider using our stainless steel lifting rings. Note the thread length requirements: - 1 x thread diameter for steel (ST37 min.). - 1.25 x thread diameter for cast iron. - 2 x thread diameter for aluminium. - 2.5 x thread diameter for other light metals. - If fi xing into low resistance material it is better to allow for a bigger diameter thread to compensate for the lower material resistance. Note: The full thread must be engaged. Longer thread lengths can be supplied on request or a bolt and washer/nut combination can be used. REORT OF THOROUGH EXAMINATION This report complies with the requirements of the Lifting Operations and Lifting Equipment Regulations 1998 Date of Thorough Examination: Sales Order number: Name and Address of customer for whom the thorough examination was made: Automotion Components Ltd Alexia House Description and identification of the equipment, including type, dimension and part number: Little Mead Industrial Estate Cranleigh Surrey GU6 8NE Quantity: Working Load Limit: in conjunction with this document. Original declaration of conformity is available on request Date of manufacture if known: Material: Was the examination carried out in accordance with an examination scheme: Batch : This part is CE marked in compliance with European Directive : Identification of any part found to have a defect which is or could become a danger to persons and a description of the defect: (If none state NONE) None. 2006/42/EC. YES NO articulars of any repair, renewal or alteration required to remedy the defect identified above: Is the above an existing or imminent danger to persons *Note-This is a reportable defect YES NO SECIMEN articulars of any tests carried out as part of the examination: (If none state NONE) Visual inspection and compliance. IS THIS EQUIMENT SAFE TO OERATE? YES NO Name of person making this report: Name of person authenticating this report: Latest date by which n N/A ov-lifting_bolts_rings_and_bolts - Updated -01-11-2017 Tel: 01483 26 67 76 Fax: 01483 26 67 75 web: mechanicalcomponents.co.uk a website from Automotion Components
Swivel Lifting Rings Safety Guide
Single swivel Threads M8 M48 Loads 0,3 tons to 15 tons Double swivel Threads M4 M100 Loads 0,05 tons to 50 tons Triple swivel Threads M8 M56 Loads 0,3 tons to 22 tons SECIMEN
4020 Threads M8 M30 Loads 0,3 tons to 3 tons. 4022 Threads M30 M45 Loads 3,5 tons to 6 tons. Complies with 2006/42/CE CE mark Model No. WLL weight limit Individual part no. date of manufacture 45 60 Never use an oversized hook or other lifting device which will pry or tend to open the U shaped bar on center pull hoist rings. Load Load Load 100% of load rating of bolt Approx 66% of load rating of bolt Approx 50% of load rating of bolt For full information on lifting arrangements see technical pages After installation, check the hoist ring to be sure it swivels and pivots freely in all directions. The side of the ring must not contact anything. Steel Stainless (316L) Always ensure full thread engagement when installing hoist rings. Also ensure face is flush.
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Lifting Bolts Safety Guide
Standard Lifting Bolts Standard lifting bolts (to DIN 580 and DIN 582) (4040-4048) These are CE marked and are available with male or female threads in either steel or stainless steel (A4 AISI 316). They are meant only for use at a maximum angle of 45 from the thread. They are not meant for loads that might swivel. These are supplied with a generic Declaration of Conformity (DOC) stating that the parts have been manufactured to the relevant DIN standard and therefore suitable for lifting. Lifting Bolts Safety Overview 45 Do not lift Assembly instructions The lifting bolts are generally intended for permanent mounting to components such as motors, switchgear cabinets and gears, and for transporting these items of equipment 1. They must be used by qualifi ed personnel trained to current European Standards on the place of use. Lifting bolts must be permanently marked with a raised manufacturer s mark, material ID (e.g. C15E, A2 or A4), load-bearing capacity in axial direction (WLL in ), and with the CE symbol. Refer to the relevant table to determine the effect of lifting angles on the load capacity. 2. Check the fi xing points to ensure correct bolt seating, check for; corrosion, wear and tear, deformation etc. at regular intervals and before each use. 3. The fi xing point should be selected carefully such that the resultant forces are absorbed by the base material without any deformation. Screw-in depth for steel with a tensile strength of Rm >340 N/ mm², e.g. S235JR (1.0037); or GG 25 (0.6025 without cavities or shrinkage): 1.5 x thread diameter (=L). For screw-in material with lower strength, use fi xing points with greater screw-in length. Minimum screw-in depths recommended by the Liability Insurance Association: 2 x thread diameter in aluminum alloys 2.5 x thread diameter in light metal with low strength For light metals, non-ferrous metals and grey cast iron, select the thread such that the load-bearing capacity of the thread corresponds with the requirements involving the base material. For through-holes, a nut (0.8 x d) should be fully and fi rmly bolted from the opposite side. If the thread length of the screw is suffi cient, the use of an additional washer is recommended. 4. Select the location of fi xing points carefully to ensure that any rotational effects or load shifts are avoided. Arrange the fi xing point for a single strand sling perpendicularly above the center of the load. Arrange the fi xing points for a twin strand sling on both sides and above the load center. Caution: Avoid turning or rotating movements during the lift! osition the lifting bolt such that no shear tension acts on the bolt. Any introduced force must act in the direction of the eye bolt plane. Standard lifting bolts DIN 580 & DIN 582 4040-4048 5. The attachment surface must be fl at. Maximum spot-facing of the thread hole = nominal diameter of the thread. Blind holes must be drilled to a suffi cient depth to ensure that the contact surface of the eye bolt is fully seated. 6. Shock loads, tugs or vibrations may cause inadvertent loosening. Consider using a liquid thread lock agent such as Loctite making sure to observe the manufacturer s recommendations. Always secure bolts which remain permanently at the fi xing point, e.g. by glueing. 7. The end attachment must be freely moveable in the lifting bolt. When slinging and removing the end attachments (sling chain, round sling, wire rope), make sure that no pinch, shear, catch or impact points occur. Avoid damage to the end attachments caused by sharpedged loads. 8. Temperature suitability: these lifting bolts may be used without restricting or impairing the load-bearing capacity within the temperature range from -20 C to +200 C. 9. The seating surface of the bolts must not be allowed to make contact with corrosive chemicals, acids or their vapours. 10. After initial installation and at intervals depending on use, however at least once every year, the continued suitability of the fi xing point must be checked and inspected by an expert. This should also be done after any damage or other unusual incidents. If there is any doubt with regard to safe use, the fi xing point and/or the lifting equipment must not be used for safety reasons. No person should operate under a suspended load and operators should not be distracted or put in danger in the handling area. Failure to observe these instructions may result in personal injury and material damage! F 1 F 2 45 01483 26 67 74
4040 4043 4041 4044 4046 4048 F 1 Max. F 2 Max. F 1 Max. F 2 Max. F 1 Max. F 2 Max. M6 70 50 70 50 70 50 70 50 1/4 70 50 69 50 M8 140 100 140 100 140 100 140 100 5/16 140 95 140 95 M10 230 170 230 170 230 170 230 170 3/8 230 170 230 170 M12 340 240 340 240 340 240 340 240 1/2 340 240 340 240 M14 340 240 340 240 340 240 340 2400 5/8 700 500 700 500 M16 700 500 700 500 700 500 700 500 3/4 1200 830 1200 830 M18 700 500 700 500 700 500 700 500 7/8 1500 1050 1500 1050 M20 1200 860 1200 860 1200 860 1200 860 1 1800 1270 1800 1270 M22 1200 830 1200 830 1200 830 1200 830 1-1/8 2500 1650 2500 1650 M24 1800 1290 1800 1290 1800 1290 1800 1290 1-1/4 4300 3200 4300 3200 M27 1800 1270 1800 1270 1800 1270 1800 1270 1-1/2 6100 4300 6100 4300 M30 3200 2300 3200 2300 3200 2300 3200 2300 1-3/4 8000 5500 8000 5500 F 1 Max. F 2 Max. M33 3600 3600 3600 3600 3600 3600 3600 3600 M36 4600 3300 4600 3300 4600 3300 4600 3300 M39 5100 3700 5100 3700 5100 3700 5100 3700 M42 6300 4500 6300 4500 6300 4500 6300 4500 M45 7000 5000 7000 5000 7000 5000 7000 5000 M48 8600 6100 8600 6100 8600 6100 8600 6100 M56 11500 8200 - - 11500 8200 - - M64 16000 11000 - - 16000 11000 - - M72 x 6 20000 14000 - - 20000 14000 - - M80 x 6 28000 20000 - - 28000 20000 - - M100 x 6 40000 29000 - - 40000 29000 - - * F 1 Max. F 2 Max. F 1 Max. F 2 Max. 2 9000 7300 9000 7300 2-1/4 11500 8300 11500 8300 2-1/2 16000 11000 16000 11000 *For UNC, BS & BSW threads. www.automotioncomponents.co.uk
Auto 0496 Web: www.automotioncomponents.co.uk Tel.: 01483 26 67 74 Fax: 01483 26 67 75 Email: info@automotioncomponents.co.uk Due diligence has been taken in preparing these safety instructions. Automotion Components Ltd can not be held legally responsible nor liable for any missing or incorrect information and the ensuing consequences. Automotion Components Ltd reserves the right, without prior notice to effect modifi cations and design changes to these products and associated documentation as part of a continuous program of product development.
Steel Shackles Lifting Bolts & Shackles 4081 Material Steel, zinc plated. Technical notes To DIN 82101 Form A. Order No. d 1 d 2 d 3 w 1 w 2 h Max. load 4081.05 5 10 4 7 15 15,5 100 0,01 4081.06 6 12 5 8 18 18,0 160 0,02 4081.08 8 16 7 11 25 24,0 225 0,04 4081.10 10 20 8 14 30 30,0 400 0,08 4081.12 12 25 10 17 37 36,0 630 0,17 4081.16 16 32 13 21 47 49,0 1000 0,36 4081.20 20 40 17 27 61 61,0 1600 0,75 4081.22 22 44 19 30 68 67,0 2000 1,00 4081.24 24 48 21 33 75 73,0 2500 1,32 4081.27 27 54 24 38 86 83,5 3150 1,85 4081.30 30 60 27 42 96 91,0 4000 2,50 4081.36 36 72 30 47 107 111,0 5000 4,00 4081.39 39 78 34 53 121 119,5 6300 5,40 X Tel: 0845 850 99 40 Fax: 0845 850 99 41 Email: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
Steel Shackles with split pin Lifting Bolts & Shackles 4082 Material Steel, zinc plated. Technical notes To DIN 82101 Form C. Order No. Material d 1 d 2 d 3 w 1 w 2 h Max. load 4082.10 Steel 10 20 8 14 30 30,0 400 0,10 4082.12 Steel 12 24 10 17 37 36,0 630 0,18 4082.16 Steel 16 32 13 21 47 49,0 1000 0,39 4082.20 Steel 20 40 17 27 61 61,0 1600 0,80 4082.22 Steel 22 44 19 30 68 67,0 2000 1,08 4082.24 Steel 24 48 21 33 75 73,0 2500 1,40 4082.27 Steel 27 54 24 38 86 85,5 3150 2,00 4082.30 Steel 30 60 27 42 96 91,0 4000 2,70 4082.36 Steel 36 72 30 47 107 111,0 5000 4,30 4082.39 Steel 39 78 34 53 121 119,5 6300 5,80 4082.45 Steel 45 90 38 60 136 139,5 8000 8,50 4082.48 Steel 48 96 42 66 150 147,0 10000 10,8 4082.52 Steel 52 104 47 73 167 158,0 12500 14,4 4082.60 Steel 60 120 52 81 185 185,0 16000 20,5 4082.68 Steel 68 136 58 90 206 211,0 20000 29,5 4082.72 Steel 72 144 63 100 226 221,0 25000 36,0 4082.80 Steel 80 160 70 110 250 246,0 31500 49,5 4082.90 Steel 90 180 79 125 283 276,0 40000 69,0 X Tel: 0845 850 99 40 Fax: 0845 850 99 41 Email: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
Commercial D Shackles commercial Lifting Bolts & Shackles 4084 Material Steel, zinc plated or stainless steel (A4, AISI 316). Order No. Material d w h Max. load 4084.05 Steel 5 20 80 0,02 10 4084.06 Steel 6 24 100 0,03 12 4084.08 Steel 8 32 200 0,07 16 4084.10 Steel 10 40 320 0,13 20 4084.11 Steel 11 44 400 0,17 22 4084.13 Steel 13 48 500 0,24 24 4084.14 Steel 14 56 600 0,35 28 4084.16 Steel 16 64 800 0,50 32 4084.19 Steel 19 74 1100 0,80 38 4084.22 Steel 22 88 1500 1,32 44 4084.24 Steel 24 96 2000 2,00 48 4084.28 Steel 28 112 3000 3,00 56 4084.32 Steel 32 128 4000 4,30 64 4084.36 Steel 36 144 4500 5,40 72 4084.38 Steel 38 152 5000 6,75 76 4084.05-A4 Stainless 5 20 80 0,02 10 4084.06-A4 Stainless 6 24 100 0,03 12 4084.08-A4 Stainless 8 32 200 0,07 16 4084.10-A4 Stainless 10 40 320 0,13 20 4084.11-A4 Stainless 11 44 400 0,17 22 4084.13-A4 Stainless 13 48 500 0,24 24 4084.14-A4 Stainless 14 56 600 0,35 28 4084.16-A4 Stainless 16 64 800 0,50 32 4084.19-A4 Stainless 19 74 1100 0,80 38 4084.22-A4 Stainless 22 88 1500 1,32 44 4084.24-A4 Stainless 24 96 2000 2,00 48 4084.28-A4 Stainless 28 112 3000 3,00 56 4084.32-A4 Stainless 32 128 4000 4,30 64 4084.36-A4 Stainless 36 144 4500 5,40 72 4084.38-A4 Stainless 38 152 5000 6,75 76 X Tel: 0845 850 99 40 Fax: 0845 850 99 41 Email: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
Commercial Bow Shackles Lifting Bolts & Shackles 4086 Material Steel, zinc plated or stainless steel (A4, AISI 316). Order No. Material d w h Max. load 4086.05 Steel 5 20 80 0,02 10 4086.06 Steel 6 24 100 0,03 12 4086.08 Steel 8 32 200 0,07 16 4086.10 Steel 10 40 320 0,13 20 4086.11 Steel 11 44 400 0,18 22 4086.13 Steel 13 48 500 0,26 24 4086.14 Steel 14 56 600 0,35 28 4086.16 Steel 16 64 800 0,50 32 4086.19 Steel 19 74 1100 0,80 38 4086.22 Steel 22 88 1500 1,30 44 4086.24 Steel 24 96 2000 2,00 48 4086.28 Steel 28 112 3000 3,10 56 4086.32 Steel 32 128 4000 4,30 64 4086.36 Steel 36 144 4500 5,40 72 4086.38 Steel 38 152 5000 7,00 76 4086.05-A4 Stainless 5 20 80 0,02 10 4086.06-A4 Stainless 6 24 100 0,03 12 4086.08-A4 Stainless 8 32 200 0,07 16 4086.10-A4 Stainless 10 40 320 0,13 20 4086.11-A4 Stainless 11 44 400 0,18 22 4086.13-A4 Stainless 13 48 500 0,26 24 4086.14-A4 Stainless 14 56 600 0,35 28 4086.16-A4 Stainless 16 64 800 0,50 32 4086.19-A4 Stainless 19 74 1100 0,80 38 4086.22-A4 Stainless 22 88 1500 1,30 44 4086.24-A4 Stainless 24 96 2000 2,00 48 4086.28-A4 Stainless 28 112 3000 3,10 56 4086.32-A4 Stainless 32 128 4000 4,30 64 4086.36-A4 Stainless 36 144 4500 5,40 72 4086.38-A4 Stainless 38 152 5000 7,00 76 X Tel: 0845 850 99 40 Fax: 0845 850 99 41 Email: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
High-tensile Steel Shackles Lifting Bolts & Shackles 4096 Material High-tensile steel. in: hot-dip galvanized and lacquered; shackle: hot-dip galvanized. CE marked. Order No. d 1 d 2 d 3 w 1 w 2 h Max. load 4096.06 6 12 5 9 24 20 330 0,02 4096.08 8 17 6 12 26 22 500 0,06 4096.10 10 21 8 13 29 26 750 0,08 4096.12 12 26 10 16 36 31 1000 0,13 4096.14 14 28 11 18 40 36 1500 0,19 4096.16 16 30 13 21 47 41 2000 0,31 4096.20 20 42 16 27 59 51 3250 0,55 4096.22 22 48 19 32 70 60 4750 0,96 4096.27 27 57 22 36 80 71 6500 1,40 4096.30 30 62 25 43 93 81 8500 2,03 4096.33 33 69 29 46 104 90 9500 2,97 4096.36 36 78 32 52 116 100 12000 4,01 4096.39 39 86 35 57 127 113 13500 5,40 4096.42 42 94 38 60 136 124 17000 7,29 4096.52 52 112 44 73 161 146 25000 11,25 4096.60 60 135 51 83 185 171 35000 16,20 4096.72 72 158 63 106 232 203 55000 33,30 X Tel: 0845 850 99 40 Fax: 0845 850 99 41 Email: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
High-tensile Steel Bow Shackles Lifting Bolts & Shackles 4097 Material High-tensile steel. in: hot-dip galvanized and lacquered; shackle: hot-dip galvanized. CE marked. Order No. d 1 d 2 d 3 w 1 w 2 w 3 h Max. load 4097.06 6 12 5 9 20 16 22 330 0,02 4097.08 8 17 6 12 25 19 28 500 0,06 4097.10 10 21 8 13 29 21 31 750 0,08 4097.12 12 26 10 16 36 26 36 1000 0,14 4097.14 14 28 11 18 40 29 42 1500 0,22 4097.16 16 30 13 21 47 33 48 2000 0,33 4097.20 20 42 16 27 59 43 60 3250 0,65 4097.22 22 48 19 32 70 51 71 4750 0,97 4097.27 27 57 22 36 80 58 84 6500 1,5 4097.30 30 62 25 43 93 68 95 8500 2,4 4097.33 33 69 29 46 104 74 103 9500 3,1 4097.36 36 36 32 52 116 82 119 12000 4,3 4097.39 39 86 35 57 127 92 133 13500 5,7 4097.42 42 94 38 60 136 98 146 17000 7,8 4097.52 52 112 44 73 161 127 178 25000 12,5 4097.60 60 135 51 83 185 146 197 35000 18,5 4097.72 72 158 63 106 232 184 267 55000 37,6 X Tel: 0845 850 99 40 Fax: 0845 850 99 41 Email: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
High-tensile Steel D Shackles with pin, nut and cotter Lifting Bolts & Shackles 4098 Material High-tensile steel. in: hot-dip galvanized and lacquered; shackle: hot-dip galvanized. CE marked. Order No. d 1 d 2 d 3 w 1 w 2 h Max. load 4098.16 13 30 16 21 41 41 2000 0,34 4098.19 16 42 19 27 51 51 3250 0,70 4098.22 19 48 22 32 60 60 4750 1,18 4098.25 22 57 25 36 71 71 6500 1,64 4098.28 25 62 28 43 81 81 8500 2,41 4098.32 29 69 32 46 90 90 9500 3,27 4098.35 32 78 35 52 100 100 12000 4,59 4098.38 35 86 38 57 113 113 13500 6,00 4098.42 38 94 42 60 124 124 17000 8,33 4098.50 44 112 50 73 146 146 25000 12,83 4098.55 51 127 55 83 171 171 35000 18,50 4098.70 64 152 70 105 203 203 55000 38,03 4098.82 75 165 82 127 230 230 85000 55,35 4098.95 89 203 95 133 253 253 120000 98,10 X Tel: 0845 850 99 40 Fax: 0845 850 99 41 Email: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
High-tensile Steel Bow Shackles with pin, nut and cotter Lifting Bolts & Shackles 4099 Material High-tensile steel. in: hot-dip galvanized and lacquered; shackle: hot-dip galvanized. CE marked. Order No. d 1 d 2 d 3 w 1 w 2 w 3 h Max. load 4099.008 8 17 6 12 25 19 28 500 0,06 4099.010 10 21 8 13 29 21 31 750 0,08 4099.012 12 26 10 16 36 26 36 1000 0,14 4099.014 14 28 11 18 40 29 42 1500 0,22 4099.016 16 30 13 21 47 33 48 2000 0,37 4099.020 20 42 16 27 59 43 60 3250 0,71 4099.022 22 48 19 32 70 51 71 4750 1,27 4099.027 27 57 22 36 80 58 84 6500 1,78 4099.030 30 62 25 43 93 68 95 8500 2,25 4099.033 33 69 29 46 104 74 109 9500 3,53 4099.036 36 78 32 52 116 82 119 12000 5,04 4099.039 39 86 35 57 127 92 133 13500 6,84 4099.042 42 94 38 60 136 98 146 17000 8,78 4099.052 52 112 44 73 161 127 178 25000 14,0 4099.055 55 127 51 83 185 146 197 35000 20,8 4099.070 70 152 64 105 232 184 267 55000 42,3 4099.082 82 200 76 127 279 200 330 85000 62,2 4099.095 95 220 92 137 321 232 374 120000 11,2 4099.108 108 240 104 145 353 250 372 150000 12,1 X Tel: 0845 850 99 40 Fax: 0845 850 99 41 Email: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk