Towards advanced BMS algorithms development for (P)HEV and EV by use of a physics-based model of Li-ion battery systems

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Towards advanced BMS algorithms development for (P)HEV and EV by use of a physics-based model of Li-ion battery systems Speaker: Martin Petit Authors: Eric Prada, Domenico Di Domenico, Yann Creff, Valérie Sauvant-Moynot IFPEN, Lyon

IFPEN R&D Electrochemicalstoragesystem models

IFPEN R&D Electrochemical storage systems models 2 0 0 0 0 Z E V A R TH E M IS E M B O U TE IL L A G E Battery Pack Sizing 0 ZEV A RTHEMIS E MBOUTEILLAGE Thermal Management laws 1 5 0 0 0 ELECTRIC POWER (W) 1 0 0 0 0 5 0 0 0 0-5 0 0 0 0 1 0 0 2 0 0 3 0 0 4 0 0 5 0 0 6 0 0 7 0 0 8 0 0 9 0 0 1 0 0 0 TIM E (s ) -5-10 0 5 10 15 20 PARALLEL NUMBER 25 30 0 50 100 SERIAL NUMBER 150 Power/Energy requirements or vehicle mission profiles Batch Simulations with cell constraints & vehicle constraints HEV / PHEV / EV Simulators (Available LIBES sofware on AMESim) Battery and supercapacitors characterization Multi-Physics & Multi- Dimensional Models Electrochemical models, Impedance-Based models Aging Model Based BMS estimators SOC / SOH U, T 0.8 0.6 0.4 Full Order Model EKF estimation CC 0.2 SOC 0-0.2-0.4 I -0.6 0 5000 10000 15000 Time [s] SOC SOH

Introduction to BMS functions The battery management system (BMS) has to ensure reliable and safe use of stored electrical energy onboard (P)HEV and BEV Different functions to monitor the battery: SOC Herein, focus on a Battery Intensity Management Algorithm(BIMA) and the related methodology to design charge/discharge maximal intensity(cmi/dmi)

Outline I. Electrochemical and thermal model development II. Model calibration III. Model-based methodology for the design of BMS laws IV. Application of the methodology (P)HEV and EV BMS V. Conclusions and Perspectives

ModifiedSP Electro-thermal model Pradaet al. JES 2013

Outline I. Electrochemical and thermal model development II. Model calibration III. Model-based methodology for the design of BMS laws IV. Application of the methodology (P)HEV and EV BMS V. Conclusions and Perspectives

Model calibration The Li-ion battery cell is a NCA/C The nominal capacity is 41Ah The cell is a mixed-typology for PHEV-EV Most of electrochemicaland thermal model parameters are taken from literaturedata. Mass transport parametersare adjustedbasedon experimental tests Simulation results between experimental and model prediction at different continuous discharge rates (From manufacturer datasheet)

Outline I. Electrochemical and thermal model development II. Model calibration III. Model-based methodology for the design of BMS laws IV. Application of the methodology (P)HEV and EV BMS V. Conclusions and Perspectives

Model-based methodology(1/2) Model-based methodology to design the allowable maximal charge and discharge current intensities (CMI & DMI) The battery electrochemical and thermal model is used as a virtual system to streamline experimental tests. The inputs are the cell voltage V cell and temperature T cell constraints (from manufacturer datasheet) Simulations are performed to determine the Discharge/Charge Maximal Intensities (DMI & CMI) for a specified pulse duration

Model based methodology(2/2) Results of the Model-based methodology to design the allowable maximal charge and discharge current intensities For a given pulse duration, the output is a map representing maximal intensity as a function of SOC and T. The map shows different zones: Voltage-induced limitation between 5 C and 35 C due to solid-state diffusion mechanism Intensity-induced limitation above 35 C due to thermal constraints Intensity-induced limitation below 5 C due to electrolytic-phase diffusion mechanism

Comparisonwiththe manufacturer specifications For (P)HEV & BEV BMS, the simulations resultsare comparedwiththe manufacturer specifications(for another Li-ion cell) Presence of current plateaus as well By restricting the map at 55 C values, one can observed similar trends as a function of SOC Conservative option of the manufacturer?

Outline I. Electrochemical and thermal model development II. Model calibration III. Model-based methodology for the design of BMS laws IV. Application of the methodology (P)HEV and EV BMS V. Conclusions and Perspectives

Application of the methodology for (P)HEV & EV Design of restricted DMI and CMI laws for pulse and continuous operations Design of a BIMA controller fed by the DMI and CMI maps

Four cases are proposed to simulate different battery operations and to test the BIMA The demanded intensity is represented in dashed line, the intensity without control is in red line and the controlled intensity is in blue line. Numericalvalidation of the BIMA Nominal case Cold Battery Depleted Battery Fully charged Battery

Outline I. Electrochemical and thermal model development II. Model calibration III. Model-based methodology for the design of BMS laws IV. Application of the methodology (P)HEV and EV BMS V. Conclusions and Perspectives

Conclusions and perspectives A model-based methodology to design the maps of allowable charge and discharge currents (CMI/DMI) for Li-ion batteries is presented and used for (P)HEV and BEV The methodology allows for a rapid prototyping of CMI and DMI laws based on a simplified electrochemical and thermal model The CMI and DMI maps feed a Battery Intensity Management Algorithm that is numerically tested and validated for different case studies. Future work will deal with the integration of aging adaption within the preliminary BIMA presented herein Need of a generic multi-physics (electrochemical, thermal, mechanical) and multichemistry aging model for Li-ion technologies to extend the methodology

Feelfree to contact us for anyquestions and for the upcomingagil(es)² Consortium*! martin.petit@ifpen.fr +33 4 37 70 22 57 valerie.sauvant@ifpen.fr +33 4 37 70 26 85 * AGIL(ES)² : AGing modeling of Industrial Li-ion Electrochemical Energy Storage Systems Thankyoufor yourattention