Operation Manual Model: PPSSS Submersible Slurry Pump

ABN 17 154 031 802 21 Ginger St, Paget Mackay Qld Australia 4740 PO Box 5709, Mackay Mail Centre Qld Australia 4741 Ph: +61 07 4998 5070 Fax: +61 07 4952 1944 Mobile: +61 0409 827 290 Email: admin@pricepumpsaustralia.com.au Operation Manual Model: PPSSS Submersible Slurry Pump Phone: +61 7 49985070 Mob 0409 827 290 admin@pricepumpsaustralia.com.au www.pricepumpsaustralia.com.au Page 1

CONTENTS Section 1 - Basic Information 1.1 Application and Features 3 1.2 Model Identification 3 1.3 Operating Conditions 3 1.4 Safety Precautions 4 Section 2 Pump Configurations 2.1 Configuration 1 5 2.2 Configuration 2 6 Section 3 Performance Data 3.1 Pump Models - Fig. 1 7 3.2 Pump Models - Fig. 2 8 3.3 Pump Models - Fig. 3 9 Section 4 Operation and Maintenance 4.1 Care and Maintenance for Long Term Storage 10 4.2 Troubleshooting 11 Phone: +61 7 49985070 Mob +61 0409827290 admin@pricepumpsaustralia.com.au www.pricepumpsaustralia.com.au Page 2

Section 1 Basic Information 1.1 Application and Features The PPBQW submersible electric pump is mainly used in coal mining applications. This pump is supplied with motor and pump assembled, wide flow pipe impeller, it is especially suitable for pumping of water that contains larger granules. It has a simple structure, long life and simple to use features. 1.2 Model Identification PPSSS 300-80 - 132 Motor Power (kw) Rated Head (M) Rated Capacity (M 3 /H) Type: Submersible Slurry Pump 1.3 Operating Conditions 1. This pump can be safely used in underground coal mining conditions, IP68 2. Power Source: Voltage: 1000V Frequency: 50Hz Three Phase 2. Water Temperature: 40 C Max 4. Max volume ratio no more than 2% of solids in water. 5. Specific gravity no more than 1.1. 6. PH of liquid: 5 ~ 9 range 7. Recommended installation is vertical. 8. Operating conditions: S1 Phone: +61 7 49985070 Mob +61 0409827290 admin@pricepumpsaustralia.com.au www.pricepumpsaustralia.com.au Page 3

1.4 Safety Precautions 1. The Electro-Submersible pump is a heavy duty product, and as such must be handled with complete care and attention to safe work practices and established in house procedures. Failure to do so may result in equipment damage or personal injury. 2. Each pump is fitted with an ID tag; please make sure the pump to be installed meets the duty point requirements. 3. Check the weight of the unit, and make sure you have the correct equipment and adequate lifting capacity before attempting to lift the pump. 4. To correctly lift the pump use the lifting bracket fitted to the top of the pump. 5. Do not lift with the electrical or control cables, as this could cause damage to the connections, with possible fatal results. 6. Make sure you have allowed sufficient cable free play at cable entry points. Do not place any load on the electrical cables. Tie them off to the secure the cable with enough free play facilitating movement around cable entry points. 7. Ensure that all electrical connections are carried out by a suitably qualified Electrician and that all checks are carried out and documented prior to start up. 8. Bump start only to establish correct rotation. 9. If you have a model requiring cooling water or water system connections make sure these are filled, connected and/or flushed prior to start up. Make sure you have adequate flow available. 10. Avoid any preload on the pump discharge flange and pipe work by adequately securing all discharge pipe work. a. Make sure the hanger or cable/chain has sufficient capacity to support the pump during removal from service. b. Use PPE and protect your eyes from possible splash during the removal and wash down of the pump. c. After removal ensure the pump is supported and held securely during transport. d. Do not store the pump without complete cleaning and protecting exposed surfaces with a suitable protective covering of Oil or defence rust inhibitor. 11. Always work safely and remember, if you are working with an assistant, always adhere to your duty of care. Phone: +61 7 49985070 Mob +61 0409827290 admin@pricepumpsaustralia.com.au www.pricepumpsaustralia.com.au Page 4

Section 2 Pump Configurations 2.1 Configuration 1 Item Description Item Description Main Materials 1 Strainer 10 Cooling Jacket Impeller/Diffuser: Ductile Cast Iron 2 Base Plate 11 Submersible Cover with 10M Cable Shaft: Stainless Steel 3 Diffuser 12 Motor Cover Oil House/Motor Casing/Motor Cover: Cast Iron 4 Lower Wear Ring 13 Power Cable Cooling Jacket: Steel Fabricated 5 Impeller 14 Cable Seal Strainer: Stainless Steel 6 Upper Wear Ring 15 Cable Seat 7 Pump Cover 16 Cable Pole 8 Oil Chamber 17 Lower Mechanical Seal 9 Upper Mechanical Seal 18 Impeller Cap 2.2 Configuration 2 Phone: +61 7 49985070 Mob +61 0409827290 admin@pricepumpsaustralia.com.au www.pricepumpsaustralia.com.au Page 5

Item Description Item Description 1 Nut 14 Upper Mechanical Seal 2 Spring 15 Stator 3 Coupling Bolt 16 Rotator 4 Rubber Washer 17 Outlet Pipe 5 Bolt 18 Motor Cover 6 Impeller 19 Lifting Bracket 7 Diffuser 20 Connection Terminal 8 Impeller Cap 21 Terminal Board 9 Wear Ring 22 Terminal Cover 10 Key 23 Mine Cable 11 O-Ring 24 Lower Mechanical Seal 12 Lower Cover 25 Base Plate 13 Casing 26 Strainer Phone: +61 7 49985070 Mob +61 0409827290 admin@pricepumpsaustralia.com.au www.pricepumpsaustralia.com.au Page 6

Section 3 Performance Data 3.1 Pump Model Information Model Outlet Dia (mm) Motor Power (Kw) PPSSS15-15-2.2 40 2.2 Speed (r/min) Max Solids Dia (mm) Capacity (M 3 /hr) Head (m) Weight (kg) 5 15 15 65 PPSSS9-22-2.2 40 2.2 5 9 22 65 PPSSS35-7-2.2 80 2.2 2940 7 35 7 65 PPSSS30-10-2.2 80 2.2 7 30 10 65 PPSSS10-28-2.2 40 2.2 10 10 28 65 PPSSS25-15-3 50 3 10 25 15 50 2970 PPSSS15-25-3 40 3 10 15 25 50 PPSSS15-30-4 50 4 5 15 30 93 PPSSS38-15-4 80 4 7 38 15 95 PPSSS25-22-4 80 4 5 25 22 93 2970 PPSSS40-20-4 80 4 7 40 20 95 PPSSS50-15-4 80 4 10 50 15 100 PPSSS75-7-4 100 4 10 75 7 100 PPSSS50-20-5.5 80 5.5 7 50 20 105 PPSSS60-15-5.5 80 5.5 7 60 15 105 PPSSS20-35-5.5 50 5.5 6 20 35 105 2940 PPSSS30-30-5.5 50 5.5 6 30 30 105 PPSSS70-10-5.5 80 5.5 10 70 10 110 PPSSS100-7-5.5 100 5.5 10 100 7 110 PPSSS20-50-7.5 50 7.5 5 20 50 155 PPSSS15-60-7.5 50 7.5 5 15 60 155 PPSSS30-40-7.5 80 7.5 6 30 40 120 PPSSS40-30-7.5 80 7.5 6 40 30 120 2940 PPSSS50-25-7.5 80 7.5 10 50 25 120 PPSSS70-15-7.5 100 7.5 10 70 15 130 PPSSS100-10-7.5 100 7.5 10 100 10 130 PPSSS140-7-7.5 110 7.5 10 140 7 110 PPSSS30-50-11 80 11 9 30 50 272 PPSSS40-40-11 80 11 2940 9 40 40 272 PPSSS50-30-11 80 11 10 50 30 272 PPSSS80-20-11 100 11 10 80 20 290 PPSSS100-15-11 100 11 10 100 15 290 1450 PPSSS140-10-11 110 11 10 140 10 290 PPSSS210-7-11 150 11 10 210 7 290 Phone: +61 7 49985070 Mob +61 0409827290 admin@pricepumpsaustralia.com.au www.pricepumpsaustralia.com.au Page 7

3.2 Pump Model Information Cont. Model Outlet Dia (mm) Motor Power (Kw) PPSSS50-50-15 80 15 Speed (r/min) Max Solids Dia (mm) Capacity (M3/hr) Head (m) Weight (kg) 12 50 50 210 PPSSS60-30-15 80 PPSSS20-80-15 80 PPSSS40-60-15 80 15 9 60 30 285 2940 15 7 20 80 285 15 8 40 60 285 PPSSS80-25-15 100 15 10 80 25 300 1450 PPSSS100-22-15 100 15 10 100 22 300 PPSSS30-70-18.5 80 18.5 9 30 70 275 PPSSS80-30-18.5 100 18.5 10 80 30 275 PPSSS60-40-18.5 100 18.5 2940 10 60 40 275 PPSSS20-100-18.5 50 18.5 10 20 100 275 PPSSS70-35-18.5 80 18.5 10 70 35 275 PPSSS100-30-18.5 80 18.5 1450 10 100 30 300 PPSSS30-100-22 80 22 10 30 100 290 PPSSS80-40-22 100 PPSSS40-80-22 80 PPSSS60-500-22 80 PPSSS100-35-22 100 PPSSS150-22-22 100 22 12 80 50 290 22 2940 11 40 80 290 22 12 60 50 290 22 10 100 35 310 22 1450 10 150 22 310 PPSSS50-100-30 100 30 10 50 100 420 PPSSS60-80-30 100 30 10 60 80 420 PPSSS100-50-30 125 30 2950 10 100 50 420 PPSSS120-40-30 125 30 10 120 40 420 PPSSS200-22-30 150 30 10 200 22 480 PPSSS80-80-37 150 37 10 80 80 550 PPSSS60-100-37 100 37 10 60 100 550 PPSSS100-60-37 125 37 2930 10 100 60 550 PPSSS150-32-37 125 37 10 150 32 550 PPSSS200-30-37 200 37 15 200 30 550 PPSSS50-150-45 80 45 10 50 150 600 PPSSS50-150-45 80 45 10 50 150 600 PPSSS60-120-45 80 45 10 60 120 600 2970 PPSSS70-100-45 100 45 10 70 100 600 PPSSS100-70-45 125 45 10 100 70 600 PPSSS130-60-45 125 45 15 130 60 600 PPSSS300-30-45 200 45 2970 20 300 30 600 PPSSS85-100-55 100 55 2970 10 85 100 620 Phone: +61 7 49985070 Mob +61 0409827290 admin@pricepumpsaustralia.com.au www.pricepumpsaustralia.com.au Page 8

3.2 Pump Model Information Cont. Model Outlet Dia (mm) Motor Power (Kw) PPSSS150-60-55 125 55 Speed (r/min) Max Solid Dia (mm) Capacity (M3/hr) Head (m) Weight (kg) 10 150 60 620 PPSSS120-80-55 125 55 2970 10 120 80 620 PPSSS200-60-55 150 55 15 200 60 620 PPSSS100-100-75 125 75 15 100 100 650 PPSSS100-100-75 125 75 10 100 100 650 PPSSS200-70-75 150 75 2970 15 200 70 650 PPSSS240-40-75 150 75 15 240 40 650 PPSSS300-35-75 200 75 20 300 35 650 PPSSS180-90-90 150 90 15 180 90 700 PPSSS220-70-90 150 90 15 220 70 700 2970 PPSSS300-50-90 200 90 20 300 50 700 PPSSS600-20-90 250 90 25 600 20 700 PPSSS200-100-110 150 110 15 200 100 1000 PPSSS300-60-110 200 110 20 300 60 1000 2980 PPSSS80-200-110 150 110 15 80 200 1000 PPSSS100-180-110 150 110 15 100 180 1000 PPSSS50-300-132 150 132 10 50 300 1300 PPSSS150-150-132 150 132 20 150 150 1300 2980 PPSSS240-100-132 200 132 20 240 100 1300 PPSSS300-80-132 250 132 25 300 80 1300 PPSSS60-360-160 150 160 10 60 360 1700 PPSSS100-240-160 150 160 15 220 70 1700 2980 PPSSS180-170-160 200 160 20 180 170 1700 PPSSS280-100-160 250 160 25 280 100 1700 PPSSS80-350-185 150 185 10 80 350 1950 PPSSS100-280-185 150 185 15 100 280 1950 2980 PPSSS160-200-185 200 185 20 160 200 1950 PPSSS300-100-185 250 185 25 300 100 1950 PPSSS80-400-200 150 200 10 80 400 2200 PPSSS100-320-200 150 200 15 100 320 2200 2980 PPSSS200-200-200 200 200 20 200 200 2200 PPSSS320-120-200 250 200 25 320 120 2200 PPSSS80-450-220 150 220 10 80 450 2500 PPSSS150-270-220 150 220 15 150 270 2500 2980 PPSSS180-220-220 200 220 20 180 220 2500 PPSSS240-180-220 250 220 25 240 180 2500 Phone: +61 7 49985070 Mob +61 0409827290 admin@pricepumpsaustralia.com.au www.pricepumpsaustralia.com.au Page 9

Section 4 Operation and Maintenance 4.1 Care and Maintenance for Long Term Storage 1. If the pump is to be stored for any length of time, thoroughly clean the unit removing any matter that could be corrosive and flush with clean water. Coat all exposed wet end components with Defence Yellow or an equivalent rust inhibitor. Store pump in a dry area. 2. The following items must be inspected after long periods of continuous running or at 2500 hours. a. Check and tighten loose fasteners b. Check the mechanical seal for leaks c. Drain and replace the oil in the oil chamber d. Replace mechanical seal if excessively worn 3. The following must be observed after 12 months service or less depending on the abrasive nature of the medium being pumped. a. Impeller b. Back cover plate c. Front cover plate d. Volute e. Agitator f. Oil seal 4. Pressure test the motor housing and mechanical seal oil chamber using compressed air to 30PSI for 5 minutes. Phone: +61 7 49985070 Mob +61 0409827290 admin@pricepumpsaustralia.com.au www.pricepumpsaustralia.com.au Page 10

4.2 Trouble Shooting Fault Possible Cause Suggested Remedies 1. Impeller flow restricted 1. Check and clear impeller 2. Actual capacity more than 120% of rated capacity 2. Adjust the valve or use large pump. Over current 3. Pumped liquid is high density or viscosity 3. Reduce density or viscosity 4. Operating voltage is too low 4. Use rated voltage 5. Cooling system has insufficient flow 5. Clean cooling system 6. Bearing failure 6. Replace bearings (determine cause) 1. Operating voltage is too low 1. Use rated voltage 2. Single phase operating 2. Check power source Cannot start the motor and motor is buzzing 3. Impeller is blocked 3. Check and clear impeller 4. Binding between the impeller and lower casing cover or inner cover 4. Adjust the clearance of impeller 1. Wrong rotation 1. Exchange connection of any two power terminals 2. Blockage in impeller 2. Check and clear impeller Cannot reach rated capacity or no flow 3. Inlet not fully submerged 3. Reset the pump depth 4. Delivery pipe leaking or blocked 4. Renew the pipe or clean it. 5. Actual head too high 5. Select suitable pump for application 1. Cable junction damaged 1. Make connection again Motor resistance less than 0.5MΩ 2. Stator winding is damaged 2. Replace winding 3. The winding is wet 3. Find cause and rectify. Dry out windings 4. Cable is damaged 4. Renew cable 1. Damaged or work impeller 1. Replace the impeller Excessive noise and vibration 2. Blocked volute 2. Clean the blockage 3. Bearing failure 3. Replace the bearing Phone: +61 7 49985070 Mob +61 0409827290 admin@pricepumpsaustralia.com.au www.pricepumpsaustralia.com.au Page 11

Phone: +61 7 49985070 Mob +61 0409827290 admin@pricepumpsaustralia.com.au www.pricepumpsaustralia.com.au Page 12

21 Ginger St, Paget Mackay Qld Australia 4740 PO Box 5709, Mackay MC Qld Australia 4741 Ph: +61 07 4998 5070 Fax: +61 07 4952 1944 Email: admin@pricepumpsaustralia.com.au ABN 17 154 031 802 As s policy is one of constant improvement, we reserve the right to make specification changes without notice and without incurring liability Phone: +61 7 49985070 Mob +61 0409827290 admin@pricepumpsaustralia.com.au www.pricepumpsaustralia.com.au Page 13