Global Engineered Solutions Drive Systems ELECTRIC HYDRAULIC MECHANICAL Drive trains, assemblies and precision gears
Worldwide 10 Manufacturing Locations with 5,000+ Employees USA Lafayette, IN UK Huntingdon UK Warwick Russia Moscow India Noida India Sanand China Suzhou China Shanghai India Belgaum Brazil Sao Paulo Italy 5 Locations Manufacturing Locations Sales / Marketing Offices Software Design & Electronic Controls Center Innovation... Excellence... Integrity... Team Spirit 2
Our global commitment to you Oerlikon Drive Systems Segment designs and manufactures gears, drives, transmissions and assemblies for the world s leading equipment manufacturers agricultural, construction, energy, mining, transport, specialty industrial and high performance automobiles. To provide local support for the global demand these companies have for world-class engineered drives, we are making major investments in North America, Europe, China and India. Drive Systems products are under the Oerlikon Fairfield and Oerlikon Graziano brands in equipment of all types tractors, bulldozers, pavers, haul trucks, augers, man lifts, work boats, cranes, locomotives, buses, golf cars, electric and hybrid vehicles, supercars and more transferring power in hundreds of applications. Our Drive Systems Segment has more than 90 years experience in developing innovative power transmission solutions for electric, mechanical and hydraulic drive applications. With manufacturing locations in key markets and more than 5,000 employees worldwide, we offer the resources you need to bring your challenging drive concept to a production reality. The four Drive Systems business units Americas, EMEAR, China and India all answer to a singular standard: Excellence. Excellence in product. Excellence in performance. Excellence in customer support. 3
Engineering Our Drive Systems Segment employs more than 100 engineers worldwide engaged in design, applications development, product testing and validation. Recruited from top universities, they enter our engineering culture which encourages talented individuals to develop their skillsets and to become experts in diverse application areas from drive requirements for electric passenger vehicles to marine jack-up systems. We have been awarded hundreds of patents worldwide for advances such as carbon fiber synchronisers, electronic shifting controls and heat dissipation for complex mechanical assemblies. Our engineers are experts with drive systems, whether these are hydraulically, mechanically or electrically driven. Original equipment manufacturers (OEMs) rely on our expertise to solve complex engineering challenges, adding value and competitive advantage to their latest equipment ideas. 4
Innovation fuels our drive These are the kinds of engineering solutions you can expect from our Drive Systems Segment Inspired. We introduced electric drives to the aerial platform industry more than 20 years ago, setting new standards for reliability, efficiency and ease of maintenance. Advanced. Our synchroniser and CVT technology enables vehicle manufacturers to build next generation equipment offering fuel savings up to 30%. Responsive. Our transmissions deliver record setting shifting speeds while harnessing the power of the world s most exotic supercars. Innovative. Our planetary drives for compact track loaders help reduce emissions while improving vehicle performance. Leading Edge. Our multi-speed electric drivelines help manufacturers produce vehicles that accelerate faster, perform better on grades and offer extended range. 5
Manufacturing We begin with gears. To develop systems that transfer power under demanding conditions, you need the capability and experience to produce world-class gears. We have been manufacturing gears of all types and sizes for more than 90 years spur, helical, bevel, Zerol and Hypoid. We produce gears from 12 mm diameters used in high performance automotive transmissions to two meter diameter gears which harness the power of wind turbines. Locations Our manufacturing plants are strategically located to serve our customers primary markets. So where they grow, we go. Our North American facility (Lafayette, Indiana) is one of the largest integrated gear manufacturing operations in the world, encompassing 14 acres of advanced machine tools within a single structure. Our manufacturing plants in Europe, India and China provide the global reach to support production where our clients need us. And in each location, we are investing millions to put in place new capabilities to support our customers growth plans. 6
Flexible. Responsive. Precise. Local. Machining Processes Each manufacturing center is ISO certified and utilizes Statistical Process Controls (SPC) to produce world-class gears and drives to the highest AGMA, DIN and SAE specifications. A variety of processes are used to achieve the best results grinding, gashing, hobbing, shaping, shaving, broaching, milling or rolling. If required, we can make gear modifications down to 2/100 the diameter of a human hair. We have the machining capability to fulfill all our customers requirements for gears, shafts, splines, carriers and housings. Heat Treating Our regional manufacturing centers have internal capabilities for processes including tempering, carburising, nitriding, press quenching, induction hardening, thermal deburring, shot peening and crack detection. Internal capabilities in these areas ensure that features critical to performance are achieved under our direct control. The result: quiet running gears with exceptional wear properties and superior gear loading attributes. Assembly & Fabrication We build to customer demand limited edition transmissions for high performance supercars, hundreds of industrial cooling tower fan drives, thousands of electric golf cart transaxles and hundreds of thousands of synchronisers for agricultural tractors every year. Plus axles, powershift units, swing drives, wheel drives, custom gearboxes and more! Testing We have one of the largest installed bases of CMM gear checking equipment in the industry. Each manufacturing center has a fully equipped laboratory. We check the gears and dynamically test our assemblies to ensure performance requirements are met. Performance and reliability are engineered into every product we manufacture. 7
Product Manufacturers specify our products for their engineering, reliability, durability and outstanding performance in the OEM markets we serve construction, agriculture, specialty industrial, mining and energy, on and off-highway and rail. We have the capability to design complete driveline solutions axles, transmissions, planetary drives, gears and components for mechanically, hydraulically or electrically driven equipment. Gears & Shafts Our Drive Systems Segment is one of the world s largest manufacturers of custom spur, helical, straight and spiral reduction components. We also have a worldwide reputation for crown wheels and pinions engineered for technically challenging applications. Shifting Solutions Synchronisers & Powershift Clutches We produce more than one million synchronisers a year. Most agricultural tractors built today use our technology to We test and develop complete powershift units for manufacturing technologies, such as electron beam 8
High performance for demanding applications Transmissions Supercar manufacturers Aston Martin, Audi, Lamborghini, Maserati, McLaren rely on our experience to design transmissions which harness the power of their extraordinary machines. Our multi-speed electric drivelines allow electric vehicle manufacturers to offer vehicles with better efficiency and increased range. Our CVT transmissions enable agricultural tractor manufacturers to boost performance and improve fuel economy. Planetary Drives Our Torque-Hub range of planetary drives is one of the most recognised brands in the industry, delivering torque output for propulsion, rotational or lifting applications. Axles & Transaxles Our solutions for heavy-duty rigid and steerable axles are offered with a variety of brake options caliper, drum and wet disk. These are used in a broad range of applications wheel loaders, graders, articulated haul trucks, agricultural tractors, low-floor city buses, fork lifts and airport ground support equipment. Custom Gearboxes & Assemblies Our capabilities include: Custom drives for mobile and stationary applications with torque outputs up to 4,000,000 Nm Drop boxes, right angle drives, transfer cases and specialty transmissions Differentials and differential carrier assemblies Housings and custom drive assemblies employing spur, helical, bevel or parallel shaft designs 9
Agricultural Equipment Our drive products are specified on the leading brands of agricultural machinery throughout the world from spray tractors to feed mixers. Today, most of all new agricultural tractors rely on our technology to change or synchronise transmission speed. Products Axles Crown wheels and pinions Planetary drives Powershift units Ring gears Synchronisers Applications Balers and windrowers Combines Feed mixers Harvesting equipment Spray tractors Tractors We are the world s largest supplier of precision gears and shafts for the agricultural and off-highway vehicle market. AGCO CNH John Deere Mahindra Same Deutz-Fahr Zetor 10
Construction Equipment We engineer innovative drive solutions which improve reliability, vehicle performance and fuel economy for leading manufacturers of construction equipment. Products Axle assemblies Electric drives Swing drives Track drives Wheel drives Applications Access platforms scissor and boom lifts Bulldozers Compactors Cranes Excavators Graders Pavers Skid steer and compact track loaders Trenchers Wheel loaders Our drives can be found on the equipment produced by the top three access platform manufacturers. Combined, these firms produce more than 70% of the machines sold into the aerial platform market. Caterpillar Dynapac Genie JCB JLG Roadtec SANY Volvo 11
Specialty Industrial Equipment We provide a variety of products tailored for specialty industrial applications from automated guided vehicles to cooling tower fan drives. We offer powershift solutions, transmissions and transaxles for the fork lift market. Our planetary and electric drives are used with mobile cranes and automated guided vehicles (AGVs). Our customdesigned drives propel fans, mixers and augers in varied and unique operations. Products Axles with drum or wet disk brakes Custom drive assemblies Electric drives Planetary drives Powershift transaxles Powershift transmissions Applications AGVs Augers Conveyors Cooling tower fans Fork lifts Mixer drives Mobile and stationary cranes Water treatment aerators Custom drives from our Drive Systems Segment are used in the majority of the world s wet cooling tower installations. DBS Manufacturing Jungheinrich Linde Manitou Nissan SPX-Marley 12
Energy We support global energy production by providing engineered solutions that enable energy creation and resource development. Our custom gears are used to generate power in wind turbines and drive frac pumps and transmissions during natural gas extraction. Our custom assemblies drive cutter heads, tracks and gathering arms in underground and surface mining operations. Offshore energy producers rely on specialty drives from Oerlikon to raise and lower lift boat and jack-up rigs and to operate the marine cranes that support oil production. Products Custom gears, rings and pinions Custom gearboxes Cutter head drives Jack-up drives Pitch and yaw drives Swing drives Tram / track drives Winch drives Applications Jack-up rigs Lift boats Marine cranes Surface miners and haul trucks Underground miners, roadheaders and shuttle cars Well service and production equipment Wind turbines Oerlikon Fairfield has type approval status from ABS for offshore gearbox designs which greatly shortens the time required by naval architects and shipbuilders to obtain vessel certifications. GustoMSC JOY Komatsu SANY Seatrax 13
On or Off Highway Our Drive Systems Segment is a market leader for advanced transmissions such as DCTs, AMTs, active torque distribution systems and innovative electric drives. Our products are found in all premium brands of performance automobiles. Our innovative electric driveline solutions propel hybrid and fully electric commercial and passenger vehicles. We provide custom axle assemblies for applications ranging from golf carts to city buses. VOCIS, a subsidiary company within Oerlikon Graziano, specialises in developing the electronic controls and software to interface with our products, allowing us to provide complete turn-key solutions. Products AWD assemblies Differentials Gearboxes for performance automobiles Power transfer units Special axle assemblies Transaxles Transmissions for electric and hybrid vehicles Our rear final drive is used to propel the powerful 2.3L Triumph Rocket III motorcycle. Applications Automobiles high performance Commercial vehicles Electric and hybrid vehicles Golf carts and utility vehicles Ground support equipment Low floor city buses Aston Martin Audi Bolloré Club Car Eicher Lamborghini Maserati McLaren MAN 14
Rail / Transport We have broad capabilities to produce custom gears, shafts and components for the drive trains of vehicles designed for material transportation. Our facilities can both machine and provide the heat treatment for large components. This is a key reason why we have supply relationships in these markets which extend back 50 years. We offer a variety of additional services including post heat treatment grinding, shot peening and magnaflux crack detection. Products Custom traction gearing Pinions and shafts Planetary and component subassemblies Applications Diesel electric locomotives Marine propulsion gearing Mine haul trucks Rail maintenance vehicles Custom drives for ballast cleaning equipment from Oerlikon Fairfield are being used to modernize China s high speed rail network. CAT / Bucyrus GE Hitachi 15
Drive Systems Oerlikon Drive Systems Segment Sales Offices AMERICAS Oerlikon Fairfield US 52 South / PO Box 7940 Lafayette, Indiana 47903-7940 United States T: +1.765.772.4000 F: +1.765.772.4001 EMEAR Oerlikon Graziano Via Cumiana 14 10098 Rivoli (Torino) Italy T: +39.011.95701 F: +39.011.9594803 INDIA GRAZIANO Trasmissioni INDIA Pvt Ltd Plot No. 14, Udyog Kendra Greater Noida, U.P. 201304 India T: +91 (0) 120.6625500 F: +91 (0) 120.6625699 CHINA Oerlikon 48F Intercontinental Center 100 Yutong Road Shanghai 200070 China T: +86.21.52885888 F: +86.21.52885800 If your company has the passion to build equipment that will out perform, out last and out sell the competition, call us or visit www.oerlikon.com/drivesystems www.oerlikon.com/fairfield www.oerlikon.com/graziano