Page 1 of 9 VE-S_15-32 Pressure Independent Balancing & Control Valves (PIBCV) is used in heating and cooling systems in applications with Fan Coil Units, Chilled Beams or other terminal unit applications. They provide modulating control with full authority regardless of any fluctuations in the differential pressure of the system. And combines an externally adjustable automatic balancing valve, a differential pressure control valve and a full authority modulating control valve. Making it simple to achieve 100% control of the water flow in the building, while creating high comfort and energy savings at the same time. An additional benefit is that no balancing is required if further stages are added to the system, or if the dimensioned capacity is changed. Energy saving due to optimal control, lower flow and pump pressure. Maximized ΔT due to faster response and increased system stability. Features: Benefits: The pre-setting function has no impact on the stroke; Full stroke modulation at all times, regardless the pre-set flow. The constant differential pressure across the modulating control component guarantees 100% authority. Design Less time to define the necessary equipment for a hydraulic balanced system (only flow data are required) No need to calculate valve authority. Always one. Flexibility if the system is modified after the initial installation Automatic balancing eliminates overflows, regardless of fluctuating pressure conditions in the system. Thermal actuator On/Off or 0-10V, normally closed. Electro mechanical actuator 0-10V, (Linear or Logarithmic) or 3-point control normally closed. Differential pressure operating range up to 400kPa Installation No further regulating valves required in the distribution pipework when the VC-S valves are installed at terminals. Total number of valves minimized due to the 3-in-1 design Minimized commissioning time due to automatic balancing of the system No minimum straight pipe lengths required before or after the valve. High flows with minimal required differential pressure due to advanced design of the valve Small dimensions due to compact housing Higher pre-setting precision due to step-less analogue scale Operation High comfort for the end-users due to high precision temperature control Longer life due to less movements of the actuator
Page 2 of 9 Part Codes, Design, Function & Manual Operation: Valves VC-S-15-L VC-S-15-H VC-S-20-L VC-S-20-H VC-S-25 VC-S-32 Actuators VC-TA1 VC-TA2 VC-TA3 VC-DA1 VC-DA2 VC-DM-1 24V Thermic On/Off 230V Thermic On/Off 24V Thermic Modulating 24V On/Off, 3-Point 230V On/Off, 3-Point 24V Modulating Design The design of the VC-S range of valves combines high performance with small size and compact construction. The main components of the valve are: Differential pressure control Modulating control component Pre-setting scale (not accessible when the actuator is mounted) a Flow range: Low-High b Stroke: 2,5-4,0-5,0-5,5mm P/T Plugs (Optional) Actuator Function Compact can be flushed and commissioned before the actuator is installed. The pre-setting of the dial is user-friendly requiring only a simple flow vs. pre-setting graph. Once the flow is set, the actuator can be mounted and the valve ready to operate. For lowest energy consumption, check the differential pressure at the index valve to set the pump at minimum speed. Manual operation Electro mechanical actuators The actuator can be operated manually with the help of a 3mm hex key. Note If the operation is performed manually without disconnecting from the power, the supply must be disconnected and then reconnected, whereby the actuator will start the calibration process and correctly adjust itself.
Page 3 of 9 Valves: Product description: xternally adjustable automatic balancing valve with a full authority modulating control valve. FIG 1: The valve can be mounted in either the supply or the return line. Installation of strainers and isolation ball valves are recommended. The temperature in and about the actuator should not be below 0 C. Safety Instructions: The manufacturer is not liable for any damage resulting from use other than in the designated application. Such risk lies entirely with the user. Observance of the mounting instructions is considered as part of the valve designated use. The pipe system shall be properly ventilated to avoid risk of air pockets. Glycolic mixtures up to 50% are applicable (both ethylene and propylene). Sontay can accept no responsibility if another actuator is used instead of the Sontay actuator. Valve housing and flow setting DZR Brass DP controller PPS 40% glass Spring Stainless steel Diaphragm HNBR O-rings EPDM Pressure class PN25 Max. differential pressure 400 kpa Medium temperature range 0 C to 120 C (Not supplied)
Page 4 of 9 Valves (continued): Actuators: Thermo Actuators Characteristics Thermo actuators, normally closed Protection class IP 54 to EN 60529 Frequency 50/60 Hz Control signal 0-10V DC or On/Off Actuating force 100 N Stroke 2.5mm or 4.0 mm Running time 120 s 0-10V/180 s On/Off Ambient operating conditions 0 C to 60 C Cable length: 1.0 m The actuator can be protected against unauthorised access simply by removing the visor, e.g. on the radiator.
Page 5 of 9 Valves: Electric Actuators Supply voltage 24V or 230V Frequency 50/60 Hz Cable length 1,5m Protection class IP 43 acc. EN60529 Ambient conditions Temperature 0 C...50 C Humidity 10-90% RH Nominal force >120N Input impedance > 100 k Ohm (DC 0...10v) Nominal stroke 2,5-5,0-5,5mm (Can be set by dip switches) Modulating 0-10Vdc Raise/Lower 24V Raise/Lower 230V Dipswitch settings (0-10V version only): Dip-Switch 1-2-3 Control range, default 0-10V Dip-Switch 4 Stem action, default RA (reverse acting) Dip-Switch 5 Actuator characterization, default EQ% The actuator stroke can be selected via the jumper
Page 6 of 9 Flow Data: VC-S-15-L: VC-S-15-H & VC-S-20-L:
Page 7 of 9 Flow Data: VC-S-20-H: VC-S-25:
Page 8 of 9 Flow Data: VC-S-25: Technical Specifications: The length of the modulating stroke shall be independent of flow setting. The modulation and flow setting shall be one combined unit with a linear modulating motion and a rotational flow setting motion. The valve characterization shall not be changed at different flow settings. The combined flow setting and modulating control unit shall be pressure independent. The Pressure Independent Control Valve shall contain a combined flow setting, differential pressure control and modulating bonnet assembly. The valve housing shall be hot stamped DZR brass CW602N. The valve shall have a spring made of stainless steel, a Diaphragm made of HNBR and O-rings made of EPDM. The valve housing shall be PN25 rated and suitable for 120 C. The valve shall have an external thread ISO 228 or internal ISO 7/1. The valve shall have a maximum operating differential pressure of 400kPa (4 Bar) The valve shall have an external adjustable analogue step less pre-setting scale from minimum to maximum flow. P/T plugs shall be available as standard. The valve shall have a leakage rate at maximum 0,01% of max rated volumetric flow and comply to EN1349 Class IV.
Page 9 of 9 Setting & Flow: VC-S-15-L: VC-S-15-H & VC-S-20-L: VC-S-20-H: VC-S-25 VC-S-32: Whilst every effort has been made to ensure the accuracy of this specification, Sontay cannot accept responsibility for damage, injury, loss or expense from errors or omissions. In the interest of technical improvement, this specification may be altered without notice.