Sensor INSTRUCTI MANUAL Head Separated Digital Sensor Controller DPC-1 Series MJE-DPC1 No.7-98V Thank you very much for using SUNX products. Please read this Instruction Manual carefully and thoroughly for the correct and optimum use of this product. Kindly keep this manual in a convenient place for quick reference. Never use this product in a device for personnel protection. In case of using devices for personnel protection, use products which meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country. The product for use inside Japan complies with Japanese Measurement Laws. Avoid using the product for use outside Japan within Japan. 1 PART DESCRIPTI 1 operation indicator Lights up when comparative 1 is 2 operation indicator Lights up when comparative 2 is Mode key DPC-1 Unit display (Notes) Main display Sub display Set value DOWN key Set value UP key Connector area for a power supply / I-O cable Connector area for a pressure sensor head Notes: 1) Attach the unit switching label corresponds to the set pressure unit. 2) The product for use inside Japan can be set only to MPa or kpa. 2 MOUNTING The sensor mounting bracket (MS-DP1-6) is available as an option. When mounting the sensor onto the sensor mounting bracket, etc., the tightening torque should be.5n m or less. Sensor mounting bracket MS-DP1-6 (Optional) M3 (length 6mm) screws with washers (Accessory with MS-DP1-6) The panel mounting bracket MS-DP1-2 (optional), as well as the front cover MS-DP1-3 (optional) are also available. For mounting of the panel mounting bracket, refer to the Instruction Manual enclosed with MS-DP1-2. 3 CNECTI OF PRESSURE SENSOR HEAD This product can automatically recognize the connected pressure sensor head. When replacing the pressure sensor head, the threshold value may be Connection method Insert the pressure sensor head cable the pressure sensor head as shown in Disconnection method Pressing the release lever of the pressure sensor head cable, pull out the connector. sensor head cable Release lever Connector area of the pressure sensor head cable e-con: 1473562-4 [Tyco Electronics AMP K.K.] Note: Do not pull by holding the cable without pressing the release lever, as this can cause cable break or connector break. <Connector pin arrangement> Connector pin No. Terminal name 1 Sensor head supply voltage 2 input 1 2 3 4 3 V 4 Model discrimination signal 4 WIRING Connection method Insert the cable with connector CN-66A-Ctor area for a power supply / I-O cable Disconnection method Pressing the release lever of the cable with connector, pull out the connector. Cable with connector (CN-66A-C Release lever <Connector area of the cable with connector> Housing: PAP-6V-S [JST Mfg. Co., Ltd.] Note: Do not pull by holding the cable without pressing the release lever, as this can cause cable break or connector break. <Connector pin arrangement> Connector pin No. Terminal name 1 +V 2 voltage / current 3 V 1 2 3 4 5 6 4 1 5 2 6 5 I/O CIRCUIT DIAGRAMS When using the analogue voltage, take care to the input impedance of the connected device. Furthermore, note that if the cable is extended, the cable resistance will cause the voltage to drop. NPN type Main circuit 1k Internal circuit PNP type Main circuit 1k High (5 to 3V DC or Open): Invalid Low (.4V DC or less): Valid or Terminal No. Color code of cable with connector (Gray) voltage / current (Note 1, 2) (Black) 1 1mA max. (White) 2 (Pink) (Note 3) *1 Users' circuit (Pink) (Note 3) *2 1mA max. Terminal No. Color code of cable with connector 1mA max. + - (Black) 1 1mA max. + - (White) 2 (Gray) voltage / current (Note 1, 2) 12 to 24V DC ±1% 12 to 24V DC ±1% Internal circuit Users' circuit max. 2) Take care that when the analogue current is ted, 5V or more voltage generates. 3) Select either auto-reference function or remote zero-adjustment function when using the external input. * 1 * 2 Non-voltage contact, NPN open-collector transistor or DC 2-wire tor transistor or DC 2-wire Non-voltage contact, PNP open-collec- or High (5V to +V DC): Valid Low (.6V DC or less or Open): Invalid
6 The EASY, hysteresis or window can be selected as the for comparative 1 and comparative 2. Refer to in MENU SETTING MODE for details. EASY / of the comparative is controlled in this. H () P H fixed (Note 1) compound pressure type or positive pressure type, hysteresis is set to the lower pressure side. vacuum pressure type, hysteresis is set to the lower vacuum side. Refer to in PRO MODE for setting. 2) is displayed for comparative 1 and for comparative 2 on the sub-display. 7 OUTPUT MODE AND OUTPUT OPERATI The comparative / state can be controlled with randomly set hysteresis in this. Hi H () Lo H: 1 digit or more 2 digits or more when using psi unit for use outside Japan Notes: 1) or is displayed for comparative 1 and or for comparative 2 on the sub-display. 2) compound pressure type or positive pressure type, high pressure indicates and low pressure indicates, while in case of vacuum pressure type, high vacuum indicates and low vacuum indicates. In this, the or state of the comparative is controlled with a pressure in the set range. H () Hi H () Lo H fixed (Note 1) compound pressure type or positive pressure type, hysteresis is set to the lower pressure side. vacuum pressure type, hysteresis is set to the lower vacuum side. Refer to in PRO MODE for setting. 2) or is displayed for comparative 1 and or for comparative 2 on the sub-display. 3) compound pressure type or positive pressure type, high pressure indicates and low pressure indicates, while in case of vacuum pressure type, high vacuum indicates and low vacuum indicates. SETTING <Setting procedures> RUN MODE 8 RUN MODE Refer to in MENU SETTING MODE for setting conditions. compound pressure type or positive pressure type, the threshold value increases to the higher pressure side by pressing set value UP key, while it decreases to the lower pressure side by pressing set value DOWN key. vacuum pressure type, the threshold value decreases to the higher vacuum side by pressing set value UP key, while it increases to the lower vacuum side by pressing set value DOWN key. DPC-1 Since only the sub-display changes in the threshold setting, the following shows only the sub-display. Note: If the set pressure range is exceeded, (exceeds the upper limit) or (exceeds the lower limit) will appear on the sub-display. will also appear if the Hi side threshold value is below the Lo side threshold value when setting the hysteresis / window threshold value. <Setting condition 1> 1 : (EASY ) 2 : () <RUN state> <Setting condition 2> 1 : (EASY ) 2 : (EASY ) <RUN state> <Setting condition 3> 1 : (EASY ) 2 : ( ) or ( ) <RUN state> This is the pressure detection state. Refer to 8 RUN MODE. Press for 2 sec. MENU SETTING MODE This is the setting for simple setting. Refer to 9 MENU SETTING MODE. <Setting condition 4> 1 : ( ) or ( ) 2 : () <RUN state> Press for 4 sec. (Note) PRO MODE This is the setting for detailed setting. Refer to 1 PRO MODE. Note: Although the menu setting appears two seconds after the key is pressed, keep pressing the key.
<Setting condition 5> 1 : ( ) or ( ) 2 : (EASY ) <RUN state> 9 MENU SETTING MODE When pressing the key for 2 seconds in RUN, the menu setting will open. The will change to RUN when holding down the key during this setting process. However, changed items before holding down the key have been set. <RUN > Press for 2 sec. < 1 setting> (EASY ) < 2 setting> <Setting condition 6> 1 : ( ) or ( ) 2 : ( ) or ( ) <RUN state> ( ) (EASY ) < / > (When the comparative 2 setting is set to ) () () < / > (When the comparative 2 setting is set to other than ) 1: 2: 1: 2: 1: 2: 1: 2: < voltage / current > voltage current < > Notes: 1) Auto-reference value and remote zero-adjustment value are displayed. For details, refer to AUTO-REFEREE FUTI and REMOTE ZERO-ADJUSTMENT FUTI. 2) Dashed area is not indicated unless or is set at the external input. For the setting method, refer to in MENU SET- TING MODE. The zero-adjustment function forcibly sets the pressure value to zero when the pressure port is opened. The key lock function prevents key operations so that the conditions set in each setting are not inadvertently changed. (Key lock set) MODE (Key lock released) The peak / bottom hold function displays the peak value and bottom The peak value is displayed on the main display and the bottom value is displayed on the sub-display. compound pressure type or positive pressure type, the higher pressure side indicates the peak value, while the lower pressure side indicates the bottom value. vacuum pressure type, the higher vacuum side indicates the peak value, while the lower vacuum side indicates the bottom value. MODE Note: Even if the zero-adjustment is conducted, the analogue voltage / current is not () < setting> (1ms) (2.5ms) <Display color of the main display > Red when Green when <Unit > (Note 1) Auto-reference function Green when Red when Remote zeroadjustment function (Always red) (MPa) (Note 2) (kpa) (kgf/cm 2 ) (bar) (5,ms) (Always green) (.5ms) (inchhg) (Note 3) (mmhg) (Note 3) (psi) <RUN > Notes: 1) When positive pressure type of the pressure sensor head is connected to the controller for use inside Japan, you can only set to MPa or kpa. When compound pressure type or vacuum pressure type is connected, the unit is not displayed. 2) When compound pressure type or vacuum pressure type of the pressure sensor head is connected to the controller for use outside Japan, is not displayed. 3) When positive pressure type of the pressure sensor head is connected to the controller for use outside Japan, this is not displayed. Setting item Factory setting Description 1 setting Sets the operation of comparative 1. 2 setting Sets the operation of comparative 2. / voltage / current setting Displayed color of the main display Unit Normally open () or normally closed () can be selected. The initial state when the comparative 2 setting is set to other than shows. Selects analogue voltage or analogue current. Selects auto-reference input, or remote zero-adjustment input. Sets the response time. The response time can be selected from.5ms, 1ms, 2.5ms, 5ms, 1ms, 25ms, 5ms, 1ms, 25ms, 5ms, 1,ms or 5,ms. Displayed color of the main indicator can be changed. unit can be changed. When compound pressure type or vacuum type of the pressure sensor head is connected to the controller for use outside Japan, the initial state shows.
1 PRO MODE When pressing the key for 4 seconds in RUN, the PRO will open. The will change to RUN when holding down the key during this setting process. However, changed items before holding down the key have been set. <RUN > When No. display or Custom display is set in Sub-display. Press for 4 <Sub-display > seconds <PRO > When is set Change the displayed details with <Sub-display > (Standard) <Display speed > (Display ) When is set (Unit display) (No. display) <RUN > (Custom display) Code 1 1st digit 2nd digit 3rd digit 4th digit / 2 / EASY EASY voltage current display value 1 value 2 value 3 value 4 value 1 value 2 value 3 value 4 Autoreference 1 2 1 / 2 Remote zeroadjustment 1 2 1 / 2 (25ms) (5ms) (1,ms) < fixed value > [1 level: Approx. 1 digit (Compound pressure type: Approx. 2 digits)] (When Pa unit is selected.) <Displayed color relation > (Relating with comparative 1) < relation > (Relating with comparative 2) (Corresponding to comparative 1) (Corresponding to comparative 2) <Eco setting> () (Standard) (Max.) <Setting check code> <Setting copy > (Max.) (Copy sending ) (Copy sending ) (Copy sending -L) <Reset setting> <RUN > Setting item Factory setting Description Sub-display Display speed value Displayed color relation relation Eco setting Setting check code Setting copy Reset setting (Min.) (Corresponding to comparative 1 / 2) (Copy ready state) Changes the indication of the sub-display. : Displays nothing. : Presently selected pressure unit is displayed. : Desired No. can be shown. : Desired numbers, alphabets (some of them cannot be displayed) and signs can be shown. Changes the speed of the displayed pressure value on the main display. Sets hysteresis of the EASY and the window The setting contents set at the displayed color setting in Menu setting can be related with either comparative 1 or comparative 2. The setting contents set at the external input in Menu setting can be shifted to correspond to either comparative 1, 2 or 1 / 2. Current consumption can be lowered. : Normal operation (ECO is off.) : If any key operation is not carried out for approx. 5 sec. in RUN, the display becomes dark. If any key operation is not carried out for approx. 5 sec. in RUN, the display is turned off. Press any key to temporarily show the normal indication. Current setting contents can be checked. For codes, refer to. The setting of the master side sensor can be copied to the slave side sensor. For details, refer to SETTING COPY FUTI. : The setting contents are copied. : The setting contents are copied, and the slave side sensor goes into key-lock state. Returns to default settings (factory settings). If pressing the key when it is, returns to default settings (factory settings). Code Displayed color of the main display Red when Green when Always red Always green 5th digit 6th digit 7th digit Displayed color relation 1 2 1 2 1 2 1 2 Unit (Note).5ms 11 SETTING COPY FUTI Display speed Eco This can copy the settings of the master side sensor to the slave side sensor. Be sure to use the setting copy function between the identical ls. This function cannot be used between different ls. Only one sensor can be connected on slave side with a master side sensor for the setting copy function. Do not use the setting copy function other than the following wiring, as pulsed generates when turning the power after setting the master side sensor to the copy ready state. <Setting procedure> 1. Set the setting copy function of the master side sensor to Copy sending or Copy sending -L with the pressure sensor head connected, and then press the key so that the sensor is in copy ready state. For details, refer to <Setting copy > in PRO MODE. 2. Turn the master side sensor. 3. Remove the pressure sensor head and connect the master side sensor with the slave side sensor as shown below. Color code of cable with connector Power supply Master side sensor Slave side sensor +V (Brown) V (Blue) (Black) 1 1 (Black) (Pink) (Pink) 4. Turn the master side sensor and the slave side sensor at the same time. (Note) 5. Set contents (16-bit coded) are shown in orange on the main display of the master side sensor and the copying starts. 6. The same code explained above is shown in green on the main display of the slave side sensor, and is shown on the sub-display (When copying is complete.) 7. Turn the power of the master side sensor and the slave side sensor and disconnect the wire. * If copying the settings to another sensor repeatedly, follow steps 3 to 7. Note: Take care that if the power is not turned on at the same time, the setting contents may not be copied. 1. While the slave side sensor is disconnected, turn the power of the master side sensor. 2. Press the key for approx. 2 seconds. MPa 1ms kpa 25ms Std 2.5ms kgf/cm 2 Full 5ms bar 1ms psi 5ms Std 25ms mmhg Full 5ms inhg 1ms - 1,ms Std - - 25ms - Full - - 5ms - - - - - 1,ms - - - - - 5,ms - - - Note: When positive pressure type of the pressure sensor head is connected to the controller for use inside Japan, (MPa) or (kpa) is displayed. When compound pressure type or vacuum pressure type is connected, only (kpa) is displayed.
12 AUTO-REFEREE FUTI If the corrected set value exceeds the set pressure range when auto-reference input is carried out, the set value will be automatically corrected to within the set pressure range. Thus, take care not to exceed the set pressure range. 13 REMOTE ZERO-ADJUSTMENT FUTI The remote zero-adjustment function forcibly sets the pressure value to zero when the external signal is inputted. The setting value is not corrected when remote zero-adjustment is inputted. Make sure that the pressure and set value during remote zero-adjustment do not exceed the set pressure range. Operation chart During normal operation (each comparative set to N.O.) Displayed value (kpa) 1 2 3 4 5 6 1 2 Set value (kpa) 1 2 Notes: 1) The setting values shift in the same manner during the EASY or the window. 2) The remote zero-adjustment function is applicable only to the comparative set at the external input relation. Unset comparative operates based on the atmospheric pressure. 14 CAUTIS The auto-reference function corrects the set value using the detected pressure value during auto-reference input as the reference pressure. Using the detected pressure value at auto-reference input P(a) as a reference, the set value 1 is automatically corrected to set value 1 + P(a). Before autoreference After autoreference Atmospheric pressure Detected pressure value at auto-reference input During remote zero-adjustment input (each comparative set to N.O.) Detected pressure at remote zero-adjustment input: 1kPa : P(a) Set value 1 Set value 1 Displayed value (kpa) 1 Set value (kpa) 1 1 1 2 2 2 3 4 5 The remote zero-adjustment value is cleared when the setting of the external input function is changed or the power is turned again, and normal operation based on the atmospheric pressure is resumed. The remote zero-adjustment value can be confirmed when setting the threshold value in RUN. Refer to the threshold value setting in RUN MODE for the details. This product has been developed / produced for industrial use only. Use within the rated pressure range. Make sure that the power supply is while wiring. Take care that wrong wiring will damage the sensor. Verify that the supply voltage variation is within the rating. If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground. In case noise generating equipment (switching regulator, inverter motor, etc.) is used in the vicinity of this sensor, connect the frame ground (F.G.) terminal of the equipment to an actual ground. Do not use during the initial transient time (.5 sec.) after the power supply is switched. Do not run the wires together with high-voltage lines or power lines or put them in the same raceway. This can cause malfunction due to induction. Extension up to total 1m is possible with.3mm 2, or more, cable. Avoid dust, dirt, and steam. Take care that the product does not come in contact with water, oil, grease, or organic solvents, such as, thinner, etc. Do not operate the keys with pointed or sharp objects. Make sure that stress by forcible bend or pulling is not applied directly to the sensor cable joint. Set value 1 after auto-reference is: 1 = 1 + P(a) The setting pressure range is wider than the rating pressure range so that the auto-reference function can be handled. Operation chart During normal operation (each comparative set to N.O.) During auto-reference input (each comparative set to N.O.) Detected pressure at auto-reference input: 1kPa : Displayed value (kpa) 1 2 3 4 5 6 Displayed value (kpa) 1 2 3 4 5 6 1 2 P (a) 1 2 Set value (kpa) 1 2 Set value (kpa) 1 2 3 Note: The set values shift in the same manner during the EASY or the window. The detected pressure value at auto-reference input becomes zero when the setting of the external input function is changed or the power is turned again. The auto-reference input value can be checked when setting the threshold value in RUN. Refer to the threshold value setting in RUN MODE for details. 15 ERROR INDICATI Error indication Cause Remedy The controller and the pressure sensor head are not correctly connected. The pressure sensor head is Connect the controller and the pressure sensor head correctly. Replace the pressure sensor head. damaged. The load is short-circuited caus- Turn the power and check the load. Applied pressure at the pressure port should is applied during zeropoint adjustment. be brought to atmospheric pressure and zero-point adjustment should be done again. is carried out outside the rated pressure range. Applied pressure range should be brought within the rated pressure range. Communication error (Disconnection, faulty connection, etc.) Check the wiring when using the copy function. Communication error (Incorrect l.) same ls when using the copy function. 16 SPECIFICATIS Type NPN type PNP type For use inside Japan For use outside Japan For use inside Japan For use outside Japan Item Model No. (Note 1) DPC-11Z DPC-11 DPC-11Z-P DPC-11-P Applicable pressure sensor head Compound pressure type DPH-11DPH-12 Vacuum pressure type DPH-13 Rated pressure range to -11.kPa / to 1.MPa / -1. to 1.kPa Set pressure range 11.3 to -11.3kPa / -1.5 to 1.5MPa / -199.9 to 199.9kPa Supply voltage 12 to 24V DC ±1% Ripple P-P 1% or less Normal operation: 96mW or less (current consumption 4mA or less at 24V supply voltage) Power consumption ECO (STD): 72mW or less (current consumption 3mA or less at 24V supply voltage) (Note 2) ECO (FULL): 6mW or less (current consumption 25mA or less at 24V supply voltage) Sensor head supply voltage Same as supply voltage sensor head input Input voltage range: 1 to 5V DC (within the rated pressure range) voltage:.4v DC or less voltage: 5V to +V DC voltage: 5 to 3V DC or open voltage:.6v DC or less or open Input time: 1ms or more Input time: 1ms or more NPN open-collector transistor PNP open-collector transistor Maximum sink current: 1mA Maximum source current: 1mA Applied voltage: 3V DC or less Applied voltage: 3V DC or less ( 1/2) (between comparative and V) (between comparative and +V) Residual voltage: 1V or less Residual voltage: 1V or less (at 1mA sink current ) (at 1mA source current ) operation Selectable either or, with key operation Min. 1 digit (however, 2 digits when using psi units for use outside Japan) Repeatability With positive / vacuum pressure type connected: Within ±.2% F.S. digit (±2 digits) With compound pressure type connected: Within ±.2% F.S. digits (±4 digits).5ms, 1ms, 2.5ms, 5ms, 1ms, 25ms, 5ms, 1ms, 25ms, 5ms, 1,ms or 5,ms selectable with key operations voltage: 1 to 5V current: 4 to 2mA Input The applied pressure exceeds the upper limit of the display pressure range. The applied pressure exceeds the lower limit of the display pressure range. Span: Within 4V ±.5% F.S. Span: Within 16mA ±1.5%F.S. Linearity: Within ±.1%F.S. Linearity: Within ±.1%F.S. Ambient temperature -1 to +5 C (No dew condensation or icing allowed), Storage: -1 to +6ºC Ambient humidity Temperature characteristics Within ±.5% F.S. (at +2ºC reference) Material Mounting screw section: Brass (nickel-plated), Key: Silicone rubber Weight Approx. 25g (Main body only) Accessory CN-66A-C2 (Cable with a connector, 2m long) (optional for J type) Unit switching label: 1 pc. Notes: 1) The cable with connector is not enclosed with ls that have -J at the end of the l names. 2) Excluding the current consumption of analogue current and applying pressure sensor head. 3) The values specified above are applied only to the controller. Regarding the enclosed with the pressure sensor head. SUNX Limited Zero point: Within 1V ±.5% F.S. (positive / vacuum pressure) Within 3V ±.5% F.S. (compound pressure) Overseas Sales Dept. (Head Office) 2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-91, Japan Phone: +81-568-33-7861 FAX: +81-568-33-8591 Europe Headquarter: Panasonic Electric Works Europe AG Rudolf-Diesel-Ring 2, D-8367 Holzkirchen, Germany Phone: +49-824-648- US Headquarter: Panasonic Electric Works Corporation of America 629 Central Avenue New Providence, New Jersey 7974 USA Phone: +1-98-464-355 Applied pressure range should be brought within the rated pressure range. Zero point: Within 4mA ±1%F.S. (positive / vacuum pressure) Within 12mA ±1.5%F.S. (compound pressure) 17 INTENDED PRODUCTS FOR CE MARKING The ls listed under SPECIFICATIS come with CE Marking. URL : sunx.com PRINTED IN JAPAN