ES ESteel Corporation. New & Used Machinery #101, 576-8, E-Dong, Sangrok-Gu, Ansan-City, Gyeonggi Provence, South Korea TEL : +82 31 407 1144 FAX : +82 31 407 1157 http://www.esteelcorp.com e-mail : machinery@esteelcorp.com COMPLETE USED STAINLESS SEAMLESS PIPE MANUFACTURING PLANT ES-11161 MATERIAL STAINLESS STEEL AISI 304 / 316 / 321 PRODUCTS SIZE RANGE : 12 MM 90 MM DIA FINAL PRODUCTION OF EXTRUSION PRESS : MAX 76 MM DIA MIN. : 42 MM SIA MAX/MIN DIA USE OF EXPANSION PRESS : 121 MM DIA AFTER COLD ROLLING BY PILGER MILL : MAX : 114 MM DIA MIN : 9.53 MM DIA PRODUCTION CAPACITY : EXTRUSIN PRESS : 10,000 TON/YEAR ON 3 SHIFT BASIS COLD FINISHED CAPACITY : 5,000 TON/YEAR ON 3 SHIFT BASIS APPLICATIONS : - HEAT EXCHANGERS IN OIL REFINERIES - IN HIGH CORROSION ENVIRONMENT - IN HIGH PRESSURE ENVIRONMENT - PETROCHEMICALS - DAIRY - HYDRAULICS A) EQUIPMENTS FOR PRODUCTION 1. 2500 TON 'Wean United' Extrusion press with billet heating system, 1 SET - 2500 MT press. - Built : 1978 - Water hydraulics - Main ram dia : 1007 mm - container sizes: 160mm dia, 170, 175, 205, 240 dia - extrusion stem travel : 1575 mm - mandrel travel : 1025 mm - container longitudinal travel : 500 mm - controls : allen Bradley, upgraded in 2007
- water hydraulics : high pressure pumps, 800 kw motors, 4500 psig, 3 sets accumulator pre-fill tanks air compressors - oil hydraulic station reservoir capacity : 9340 ltr motor double arbour : 75 kw x 2 sets, 55kw x 1 set, 7.5 kw x 1 set - Billet heating Billet pre heating Induction heating furnace Ajax- Magnethermic Corp Power : 1000 kva, manually regulated 425-1000 kva, with soaking chamber Final heating Induction furnace Electrotechnica- GSMF 1000 kw/500 hz x 10, power 1000 kva - 15 MT/shift (80kg.bilet 30 bill./hr.) 2. SMS Meer pilger mills ( 4 sets) - Model : KPW50 VMR - Built : 1979 - Mother Pipe : Max external dia : 51 mm Min ext dia : 20 mm Max wall thickness : 10 mm Min wall 소. : 2 mm - Final pipe : Max ext. dia : 38 mm Min ext dia : 12 mm Max wall th. : 6.5 mm Min wall th. : 1.0 mm - Other parameter : Main motor power : 165 kw Dia of die : 300 mm Working length of ide : 610 mm Mill stand stroke : 802 mm Max no. of double stroke/min : 190 Min no. of double stroke/min : 70 Max mother pipe advance mm/double stroke : 21 Min mother pipe advance mm/double stroke : 3.5 Max final pipe advance mm/double stroke : 35 Max wall th. Reduction % ( alloy steel ) : 65 % Die type : full die Total weight without entry/exit table : 60 ton
- 400 M/shift (el=5, f=3.5 s/min.=90) 3. SMS Meer pilger mills ( 2 sets) - Model : KPW75 VMR - Built : 1979 - Mother Pipe : Max external dia : 76 mm Min ext dia : 40 mm Max wall thickness : 13 mm Min wall 소. : 2.5 mm - Final pipe : Max ext. dia : 60 mm Min ext dia : 20 mm Max wall th. : 8.5 mm Min wall th. : 1.2 mm - Other parameter : Main motor power : 300 kw Dia of die : 370 mm Working length of ide : 760 mm Mill stand stroke : 991 mm Max no. of double stroke/min : 160 Min no. of double stroke/min : 60 Max mother pipe advance mm/double stroke : 21 Min mother pipe advance mm/double stroke : 3.5 Max final pipe advance mm/double stroke : 45 Max wall th. Reduction % ( alloy steel ) : 65 % Die type : full die Total weight without entry/exit table : 87 ton - 350 M/shift (el=4, f=3.5 s/min=80) 4. HPT 90, 1 SET - Built : 1979 - Mother Pipe : Max external dia : 102 mm Min ext dia : 57 mm Max wall thickness : 20 mm Min wall 소. : 2.5 mm - Final pipe : Max ext. dia : 90 mm Min ext dia :40 mm Max wall th. : 18 mm Min wall th. : 0.75 mm - Other parameter : Main motor power : 45 kw Dia of die : 434 mm Working length of die : 213 mm
Mill stand stroke : 705 mm Max no. of double stroke/min : 100 Min no. of double stroke/min : 15 Max mother pipe advance mm/double stroke : 30 Min mother pipe advance mm/double stroke : 2 Max final pipe advance mm/double stroke : 55 Max wall th. Reduction % ( alloy steel ) : 72 % Die type : half die Total weight without entry/exit table : 89 ton - 100 meters/ shift 5. HPTR 8 x 15, 1 SET - Max. OD 18 mm dia mother hollow, - Minimum tube size 8 mm dia OD, - Main motor 10 kw DC - 40-60 meters/shift 6. HPTR 15x30 ( 3 sets ) - Max. OD 33 mm dia mother hollow, - Minimum tube size 15 mm dia OD, - Main motor 28 kw DC - 40-60 meters/ shift 7. HPTR 30 x 60, 1 SET - Max. OD 68 mm dia mother hollow, - Minimum tube size 30 mm dia OD, - Main motor 40 kw DC - 40 meters / shift 8. HPTR 60 x 120, 1 SET - Max. OD 130 mm dia mother hollow, - Minimum tube size 60 mm dia OD, - Main motor 100 kw DC - 40 meters / shift 9. Draw Bench, 1 SET - Maker : Mannesmann - Built : 1987 - Max length of mother pipe : 16 m - Min length of mother pipe : 5 m - Max length of final pipe : 30 m - Min length of final pipe : 10 m - Mother pipe Dia : Max 67 mm, Min 15 mm - Dia of mandrel : Max 32 mm, Min- 12mm - Length of mandrel : Max 31.5 m, Min-11.5 m - Dia of pointed pipe ( squeezed pipe ) : 32 mm - Max length of point ( squeeze ) : 200 x 65 mm - Max pulling force : 250 kn - Max speed : 8 m/min
10. Pointing Machine, 1 SET - Model : AVS 25-40 - Max. OD 10-75 dia, - 12-90 mm dia mother hollow - 200 pieces / shift 11. Combined Drawing machine, 1 SET - Maker : Schumag - Built : 1987 - Min length of pipe : 2 m - Max length of final pipe : 40 m - Mother pipe Dia : Max 40 mm, Min-12 mm - Max pulling force : 150 kn - Dia of final pipe : Max 34 mm, Min- 9.52mm - Max speed : 0.6 6.6 m/sec - Length of point : 200 250 mm - Wall th. : 0.7 5.5 mm - Main motor : 200 kw B) EQUIPMENTS FOR FINISHING PROCESS 1. Pre-Straightening Machine, 1 SET - Cylindrical rolls straightening m/c - Pipe range : OD : 40-90 mm Wall th. : 1-8 mm Tolerance on straightness before operation : 180mm/m Tolerance after opearion : 3 mm/m No. of rolls : 13 ( 7+6 ) Driving rolls : 7 ( 4 + 3 ) Exterior dia of rolls : 400 mm Base dia of rolls : 320 360 mm Vertically moving roll adjustment : 270 mm Hrorizontally moving roll adjustment : 220 mm Straightening speed : 30,40,50 m/min Main motor : 50 kw, 980 rpm Total installation power : 140 kw Motors for adjusting roller : 3, 2.2 kw each - 200 pipes / shift 2. Straightening Machine, 1 SET - Model : VRM150 - Maker : ASB kieserling - Built : 1978
- Hyperbolic profile rolls straightening - Pipe range : OD : 25-150 mm Wall th. : 3.5 10 mm Final pipe length : 3-12.5 m Total installation power : 140 kw Deviation after rectification : 1 mm/m - 300 pipes / shift 3. Cutting Machine 2 SETS - Metallic saw - Cutting disc dia : 770 mm - Max : 850 mm - Cutter RPM : 2330 - Spped : 93-183 m/sec - Motor : 40 kw - Pipe size to cut : dia 40-159 mm - Wall th. : 3.5 25 mm - 325 pipes / shift 4. De-burring Machine, 1 SET - Motor : 1.5 kw - Deburring unit for removing internal and external burrs of tube : max OD 60 mm 5. De-glassing unit, 1 SET - HF+H2SO4 - Tank dimension-2620x14370x1955mm high, - Bath level-1200mm, - Volume 27 m3 approx. 6. Pickling unit, 1 SET - HF+HNO3 - Tank dimension-2620x14370x1955mm high, - Bath level-1200mm, - Volume 27m3 approx. 7. Water-rinsing Unit, 1 SET - H.P. Pump, 8. Hydro-testing Unit 1 SET - Maker : Yamasui - Pipe OD 42-146mm, - Max. Pressure-400 bar - 400 pipes / shift
C ) EQUIPMENTS FOR CLEANING, HEAT TREATMENT AND FINAL PROCESSING 1. Degreasing Unit Manual, 1 SET 2. Degreasing Unit Automatic, 1 SET - Built : 2007 - Pipe size : 12.7 30 mm - Tube length : 28 m - No. of tube handled /hr : 20 - Cycle time for each tube : 3 min - Jet pressure inside the tube : 70 bar - Jet pressure outside of tube : 20 bar - Method of operation : continuous automated - 100 T/month 3. Bright Annealing Furnace, 1 SET - Off line BA furnace for austenitic stainless steel grade tube for AISI 304/316/ 321 - Heating type : induction heating, annealing temp 1150 degree c - Tube size OD : 15.88 mm, 19.05 mm, 25.4 mm Wall th. : 1.2/1.65/2.11/2.77 mm Straight length : 16 to 28 meters - Furnace atmosphere : NH3 cracked ammonia at 30 NM3/hr Dew point : 60 dgree c Max impurities inside chamber : 100 ppm Min chamber pressure 200 mm water gauge Utilities : Power supply : 300 kva Cooling water : 600 ltr/min Gas generator : NH3 cracked ammonia at 30 nm3/hr, nitrogen: 20 NM3/hr Production capacity : 350 kg/hr - 100T / month 4. 'Brown-Angot' Annealing Furnace, 1 SET - Pipe O.D. 10-121 mm dia - 600 kg/ hr 5. Straightening Machine VRM35, 2 SETS
- Maker : ASB kieserling - Built : 1978 - Hyperbolic rolls ( 3 pairs ) straightening m/c - Pipe range : OD : 5-35 mm Length : max 10 m Min : 0.9 m Speed : 30,40,60,80,120 m/min Motor : 2 x 7.5 kw Max straightening force : 2.5 Mp - Pipe OD 5-35mm dia, - Main motor - 15 KW - 250 tubes / shift 6. Straightening Machine, 1 SET - Model : VRM90 - Maker : ASB kieserling - Built : 1978 - Hyperbolic rolls ( 3 pairs) straightening m/c - Pipe range : OD : 12-90 mm Length : max 12 - # 1 line 18 m - # 2 line Min : 0.9 m ( manually ), 3 m ( auto feeding ) Speed : 37, 50, 75 m/min Main motor : 2 x 15 kw Max straightening force : 16 Mp Motor : 22 kw Total installation power : 76 kw - 200 tubes / shift 7. Cutting Machine, 2 SETS - disc dia. 400 mm dia, - pipe O.D. 6-90 mm dia, - main motor - 18 KW - 400 pipes / shift 8. De-burring Machine, 1 SET - 400 pipes / shift 9. Tube Marking Machine, 1 SET - Jaime 1000, - Head type : single jet - Character height : 5 dots, 7 dots, 9 dots, 11 dots, 16/24/48 dots - WYSIWYG display, 640 x 200 pixel, pop up menu
- Maximum dia = 105 mm - 400 pipes / shift 10. Pickling Unit with Scrubber, 1 SET 11. Boiler, 1 SET - Discharge - 1000 kg / hr - 1000 kg / hr 12. Nitrogen Gas generator and Ammonia Cracker unit, 1 SET - Nitrogen gas generator Capacity : 20 Nm3/hr Composition : O2 1ppm, H2 around 1 %, N2 balance Dew point : 70 dgree c Ga s pressure in N2 tank : 5 kg/cm2 - Ammonia cracker unit Capacity : 30 Nm3/hr Composition : N2 25 %, H2 75 %, NM3 1 ppm Dew point : 80 degree c Outlet pressure : 1000 mm WG Utilities consumption, power supply 380 v, 57 kw 13. Nassheuer furnace, 1 SET - 12 meter long - Controlled atmosphere furnace - Treatment chamber length : 13.5 meter - Fast cooling chamber r: 2.6 meter - Cooling chamber length : 12 m - Installation power : 590 kw - Regulated zone : 4 - Normal temperature : 1180 degree C - Advance of pipe : 6-120 m/hr - Productivity at 1150 degree C : 1000 kg/hr - Pipe size : 10-80 mm, max length 12 meter - Max consumption of hydrogen : 150 m3/hr - Max consumption of nitrogen gas : 6 m3/hr 14. Nassheuer furnace, 1 SET - 18 meter long - Controlled atmosphere furnace - Treatment chamber length : 19.9 meter - Fast cooling chamber r: 2.6 meter - Cooling chamber length : 18 m - Installation power : 730 kw - Regulated zone : 5
- Normal temperature : 1180 degree C - Advance of pipe : 6-120 m/hr - Productivity at 1150 degree C : 1000 kg/hr - Pipe size : 10-80 mm, max length 18 meter - Max consumption of hydrogen : 150 m3/hr - Max consumption of nitrogen gas : 6 m3/hr D) TESTING EQUIPMENTS 1. Eddy-current Testing Unit, 1 SET - Pruftechnik Eddychek-5, - Max wall thickness 3.5 mm 2. Ultrasonic Testing, 1 SET - Karl Deutsch, - 1.5 to 13.0 mm wall thickness - 3. Hydro-testing Unit 1 SET - Maker : Yamasui - Pipe OD 14-90mm dia, - Max. Pressure-400bar, - 500 pipes / shift E) Tool room & Maintenance 1. VTL SC 2700 DRO, 1 SET - Fagor axis control - Max work dia = 2150 mm, - Max height under cross travel=1500mm, - Max weight=12000kg, - Face plate dia = 2500mm 2. CNC-Die Grinding Machine, 1 SET - Model :Sinumerik 840D control - CNC Model: ATG500, - 5- Axis, - Job dia = 150-400 mm, - Width = 90-180mm, - Groove dia = 10-90mm 3. CNC-mandrel Grinding Machine, 1 SET - Model : Sinumerik 802D - CNC Model: 3Ax15, - 3-Axis, - Max length of Job = 1050mm, - Max dia. Of job = 105mm,
- Max weight of job = 70kg 4. Cylindrical Grinding Machine 1 SET - Maxm lg = 1500mm - Maxm. Dia = 300 mm - Maxm. Wt = 300 kg - 5.5 KW 5. Lathe Machines,5 SETS - 5-11 KW 6. Milling Machine, 1 SET - Table size LxW= 1200x300 - Main motor = 5 KW 7. Drilling Machine, 2 SETS - Sp. Dia. 100mm 0.75 KW F) Utilities 8. Water Supply System, 2 SETS - Cooling water recirculation system with cooling tower 9. Air Compressor, 1 SET - Model : BSD-81, - Make-Kaeser - Working pressure - 8bar, - Discharge - 8.2m3/min, - Motor-45KW 10. Air Compressor, 1 SET - Model : DS-171, - Make-Kaeser - Working pressure-4.5bar, - Discharge - 20 /min, - Motor - 90 KW 11. Gas-supply system, 1 SET 12. Electric station, 1 SET - 380V, 6KV 13. Material Handling Equipments 14. EOT Cranes, 15 SETS - 2.5-4 nos, - 5MT-7 nos, - 12.5 MT-2 nos, - 25 MT-1 nos
15. Jib Crane, 5 SETS - 0.32Mt-1no, - 0.5Mt-1 no, - 1 MT-1 no, - 2MT-1 no, - 3.2 MT-1 no G) LAB TESTING EQUIPMENTS 1. Universal Testing Machine, 1SET - 0-600 KN 2. Hardness Tester, 1 SET - 15N, 30N, 45N, 15T, 30T, 45T, HRB, HRC 3. Extensometer, 1 SET - 1-20mm diameter, - 1-20 mm thickness 4. Optical Microscope, 1 SET - AXIOVERT 400 MAT 5. PMI plus Master, 1 SET - Chemical analysis: Fe, C, Si, Mn, Cr, Mo, Ni, Al, Co, Nb, Ti, V, W 6. Muffle Furnace, 1 SET - 1100 degree C 7. Electronic Balance, 1 SET - 3000 grams 8. Polishing Unit, 1SET - 8" dia., - Motor - 0.5 KW