Reliable Solutions For High Integrity Hydraulics Energy
02 High Integrity Hydraulics High Integrity Hydraulics 03 Contents 03 Setting the standard for safety, reliability and performance 08 ICO4S Direct Acting Hydraulic Solenoid Valve 13 ICO4-PST The flexible solution Production Refining Chemical 04 ICO3S Direct Acting Hydraulic Solenoid 05 High Integrity Hydraulics 06 ICO3S High Flow Solenoid Valve 07 Solenoid Valve Technology 10 Redundant valve manifold (RVM) systems 12 Introducing ICO4-PST The first smart solenoid valve with fully integrated partial stroke testing 14 Pressure Regulators 14 Interface Valves 15 Other Products 15 Hydraulic Power Packs and Units Transportation Petrochemical Power Generation Engineering GREAT solutions through people, products, innovation and service IMI Precision Engineering is a world-leader in fluid and motion control. Building close, collaborative relationships with our customers, we gain a deep understanding of your engineering needs and then mobilise our resources and expertise to deliver distinctive products and solutions. Wherever precision, speed and engineering reliability are essential, our global footprint, problem-solving capability and portfolio of high performance products enables us to deliver GREAT solutions which help customers tackle the world s most demanding engineering challenges. > Reliability We deliver and support our high quality products through our global service network. Setting the standard for safety, reliability and performance IMI Precision Engineering has over 80 years experience in providing oil, gas and chemical solutions that are proven in safety, reliability and durability, in the most extreme environmental and operating conditions around the globe. With world-class product ranges including IMI Norgren, IMI Buschjost, IMI Herion and IMI Maxseal, our products are designed to work effectively in aggressive environments and extreme temperatures and meet international standards such as: > ATEX > KOSHA > TÜV > DVGW > TR-CU > FM & UL > INMETRO > NEMA > CSA > ITRI > High performance products Calling on a world-class portfolio of fluid and motion control products including IMI Norgren, IMI Buschjost, IMI FAS, IMI Herion and IMI Maxseal. We can supply these singly, or combined in powerful customised solutions to improve performance, reliability and safety. > Partnership & Problem Solving We get closer to our customers to understand their exact challenges. Approved At the heart of our offering to the Energy sector are solenoid valves and pressure regulators, pressure switches, I/P and E/P convertors, 2/2 way and 3/2 way process valves, Redundant Valve Manifold (RVM) systems and partial stroke testing for both pneumatic and hydraulic applications. Our work with leading national and international oil and gas companies and global suppliers means that we talk our customers language, and can bring specialised experience about legislation, standards and specifications.
04 High Integrity Hydraulics High Integrity Hydraulics 05 ICO3S Direct Acting Hydraulic Solenoid Valve Direct acting solenoid valve > Stainless Steel 1.4404 (316L) > Pressure up to 700 Bar (10,000 psi) Medium: Water glycol and hydraulic mineral oil (Customer to specify and confirm compatibility) Reliable and long life, ideal for a one time installation ¼ Ports Manifold Mount 160 28 25 153 28 > Flow rate: 6.0 l/min (typical) > 3/2 normally closed > 12V, 24V, 48/V, 110V & 125V DC > ¼ NPT, ¼ BSP & Manifold Mount > ½ NPT & M20 Conduit > 100% duty cycle, 25 year life > Integral filter > IP66 > SIL 3 Capable (λs = 196, λd = 84 FITS) > Globally certified for use in hazardous areas Operating pressure: 700 bar (700 10,000 psi) Power Consumption: 3W (standard) and 1W (low power) Temperature Range: -30 C 90 C (-22 F 194 F) Flow Rate: CV 0.028 (with filter) Leakage: <2 ml/hr Seals: NBR (Nitrile) & FKM/FPM (Viton) SIL2 @ HFT=0 SIL3 @ HFT=1 Differential Pressure (Bar) 400 3 300 2 200 1 100 124 51 ø 59 Flow Performance (Water Glycol) 0 0 1 2 3 4 5 6 7 8 22 Ø 59 Valve type ICO3S Ex d YO ICO3S Ex mbe YZ Operating Pressure 3 Bar (5,000 psi) X 414 Bar (6,000 psi) Z 570 Bar (8,2 psi) A 700 Bar (10,000 psi) B Operation Automatic A Lever Manual Reset L Lever Manual Override M 4 S* Voltage / Signal 12 V d.c. L 24 V d.c. B 48/ V d.c. C 110 V d.c. D 125 V d.c. E Conduit connection M20 x 1,5 mm 1 1/2 NPT 2 Seat / seal material NBR H FPM V Volumetric Flow (l/min) High Integrity Hydraulics The requirements for hydraulically actuated well heads, ESD valves or HIPPS systems are such that valves can remain in a fixed position for months or even years at a time. This introduces particular demands on the hydraulic system; requirements for solenoid valves with virtually zero leakage, coils that can remain 100% energised without failing and in particular, solutions that can be relied upon to operate on demand, even after extended periods of time. Nominal bore size & female thread 1/4 NPT A1 1/4 BSPP E1 Manifold face mount NH * Coil rotation suffix: -090 = 90 Anti-Clockwise -180 = 180 Rotation -270 = 90 Clockwise IMI Precision Engineering has been producing solenoid valves designed for just this situation for over 80 years. With over 3 billion hours of proven service in some of the worlds most arduous environments they can be relied upon for the most critical of applications. Please contact us before use with fluids other than those specified or for requirements outside of the published specifications. Operating pressures in excess of 3 Bar (5,000 psi) may be subject to certain application limitations.
06 High Integrity Hydraulics ICO3S High Flow Solenoid Valve > High flow solenoid operated valve > Stainless Steel 1.4404 (316L) > Pressure up to 3 Bar (5,100 psi) > Flow rate: 90 l/min (Typical) > 2/2 & 3/2 normally closed > 12V, 24V, 48/V, 110V & 125V DC > ¼ & 3/8 NPT, BSP & Manifold Mount > ½ NPT & M20 Conduit > 100% duty cycle, 25 year life > Integral solenoid filter > IP66 > SIL 3 Capable (λs = 226, λd = 107 FITS) > Globally certified for use in hazardous areas Reliable and long life, ideal for a one time installation Medium: Water glycol and hydraulic mineral oil (Customer to specify and confirm compatibility) Operating pressure: 3 bar (700 5,100 psi) Power Consumption: 3W (standard) and 1W (low power) Temperature Range: -30 C 90 C (-22 F 194 F) Flow Rate: CV = 0.325 (1/4 Ports) CV = 0.45 (Manifold Mount & 3/8 Ports) Leakage: <4 ml/hr Seals: NBR (Nitrile) & FKM/FPM (Viton) SIL2 @ HFT=0 SIL3 @ HFT=1 Solenoid Valve Technology High Integrity Hydraulics 07 Valve type ICO3S Ex d YO ICO3S Ex mbe YZ Operation Automatic A Lever Manual Reset L Lever Manual Override M Nominal bore size & female thread 1/4 NPT (all ports) A1 1/4 NPT (3/8 NPT Exhaust) AX 1/4 BSPP E1 1/4 BSPP (3/8 BSP Exhaust) EX Manifold face mount NH Please contact us before use with fluids other than those specified or for requirements outside of the published specifications. Operating pressures up to 5 Bar (8,000 psi) are possible depending upon the application. Differential Pressure (Bar) Y4 S* Flow Performance (Water Glycol) 400 3 1/4 Ports 3/8 Ports 300 2 200 1 100 0 0 20 40 60 80 100 120 140 Volumetric Flow (l/min) Voltage / Signal 12 V d.c. L 24 V d.c. B 48/ V d.c. C 110 V d.c. D 125 V d.c. E Conduit connection M20 x 1,5 mm 1 1/2 NPT 2 Seat / seal material NBR H FPM V * Coil rotation suffix: -090 = 90 Anti-Clockwise -180 = 180 Rotation -270 = 90 Clockwise IMI Precision Engineering offers a number of safe, reliable and cost-effective integrated solenoid valve solutions specifically designed for upstream, downstream & chemical applications. From the control of safety critical pneumatic and hydraulic actuators to the the direct handling of aggressive gases and liquids. Our valves are manufactured with hazardous area certified coils and a broad range of materials to suit the environmental and application specifications. Our high integrity valves have > A field proven track record > A wide range of flow and function options > Stainless Steel, Aluminium or Brass construction options > Industry leadi ng Force Friction Ratio (FFR) > Cable terminations inside coil No additional Ex terminations required > Rated for 100% duty > Wide temperature range (-60 C to +120 C) > International approvals > SIL approved > Dry Armature enables the use of optimum magnetic materials. > Uniform coil housing reduces magnetic flux leakage. > Thermally efficient design prevents coil burn-out. > High magnetic force with low power consumption. > 100% end-of-line testing. > Industry leading reliability.
08 High Integrity Hydraulics High Integrity Hydraulics 09 ICO4S Direct Acting Hydraulic Solenoid Valve > Direct acting solenoid valve > Stainless Steel (316 & 316L) > Pressure up to 414 Bar (6,000 psi) > Flow rate: 60 l/min (typical) > 2/2 & 3/2 Universal > 18/33V, 24V, V, 110V & 125V DC > 25V, 110V & 240V AC > ¼ & ½ NPT, BSP & Manifold Mount > ½ NPT & M20 Conduit > 100% duty cycle > SIL 3 Capable (λs = 79, λd = 5 FITS) > Globally certified for use in hazardous areas Medium: Water glycol and hydraulic mineral oil (Customer to specify and confirm compatibility) Operating pressure: 0 414 bar (0 6,000 psi) Power Consumption: 9.6W (207 Bar) and 15.1W (414 Bar) Temperature Range: -40 C 60 C (-40 F 140 F) Flow Rate: CV 0.28 Leakage: Bubble Tight Seals & Seats: NBR/Viton & Nylon 66 Reliable and long life, ideal for a one time installation SIL2 @ HFT=0 SIL3 @ HFT=1 Model ICO4S Y1 Operating Pressure 0-207 Bar (3,000 psi) 6 0-414 Bar 9 Port config. 2/2 Normally closed 1 2/2 Normally open 2 3/2 Universal 3 Operation Automatic A Push Button Manal Reset P Push Button Manal Override C Jack Screw Manual Override S Lever Manual Override M Lever Manual Reset L Process conn. 1/4 NPT A1 1/4 BSPP E1 1/2 NPT A3 1/2 BSPP E3 Manifold mount KF Seat / seal material Nylon / high nitrile J Nylon / viton K Y1 S Body / trim materials 316 SS / 316 SS S 316L SS / 316L SS T Voltage / Signal 18/33 V d.c. A 24 V d.c. B V d.c. C 110 V d.c. D 125 V d.c. E 25 V a.c. G 110 V a.c. J 240 V a.c. M Conduit connection M20 x 1,5 mm 1 1/2 NPT 2 Please contact us before use with fluids other than those specified or for requirements outside of the published specifications. Differential Pressure (Bar) Flow Performance (Water Glycol) 4 400 3 300 2 200 1 100 0 0 10 20 30 40 60 70 80 90 Volumetric Flow (l/min)
10 High Integrity Hydraulics High Integrity Hydraulics 11 V88 Semi modular RVM without bypass V84 Compact RVM Redundant Valve Manifold (RVM) systems Redundant systems are required to increase uptime by ensuring the process continues to run in the event of a valve failure; or to increase safety by ensuring the process can be shut down in the event of a failure - or both. V83 Modular RVM with By-Pass > Three design options - Compact, semi-modular and modular Reduces potential leak paths and installation time. Mounted at the point of use next to the process valve. > Compact design Space saving with the smallest overall footprint > Semi-modular design Visual pressure indicators showing valve position status > Modular design Added benefit of a bypass function enabling valve removal online, plus visual pressure indicators showing valve position status > Hydraulic and Pneumatic variants Standardised technology simplifies installation and maintenance > Partial Stroke Testing Option to incorporate intelligent partial stroke testing within the RVM for the highest possible SIL performance. > Cable terminations inside coil No additional Ex terminations required > SIL certified components enable complete SIL certified RVM systems Ensures safe operation > International approvals Hydraulic 2oo3 fail safe trip system for gas and steam turbines The IMI Herion Hydraulic 2oo3 system provides safety and availability for main shut off emergency process valves with hydraulic actuators. Using three identical solenoid valves to create a flexible 2oo3 voting logic for unequalled failure tolerance, the system uses redundant cartridges which allow high flow rate and a quick response time. Hydraulic 2oo3 > Available for low and high operational pressure 5 320 bar > Different sizes provide high flow availability 200 4000 l/min > Cartridges sizes DN 16; 25; 32; 40; AND 63 > Fast reaction time > Safety Control direct monitoring of solenoid valves position closed open (proximity switches) > SIL 3 approval > IP 65 > Certification to ATEX, GOST > Redundant cartridges > Partial Stroke Testing Option > Maintaining Safety 2oo3 during operation (redundant 2oo3 system) > Prepared outlets for pressure transducers system
12 High Integrity Hydraulics High Integrity Hydraulics 13 The only solenoid valve with integrated PST control electronics Fully flexible manifold options available Compatible with Redundant Valve Manifold Ideal for retrofit Compatible with hydraulic actuators ICO4-PST 1oo2 Manifold Simplifies engineering process Introducing ICO4-PST The first smart solenoid valve with fully integrated partial stroke testing ICO4-PST The flexible solution The ICO4-PST is the first fully integrated partial stroke testing solution with the control system built into the market leading IMI Maxseal ICO4 high integrity solenoid valve. With the lowest safe and dangerous failure rates of any intelligent PST system on the market and always providing the highest possible Diagnostic Coverage, the best possible SIL performance is guaranteed. > No dedicated PST device required therefore significantly reduces engineering requirements > High level diagnostics with position, pressure and time monitoring > Simple Pass/Fail reporting > Dual override mechanism eliminates possibility of over-stroke > Compatible with valve speeds from 2 to 120 seconds > SIL 3 certified as 1oo1 > -40 C +60 C > Local testing using HART 475 communicator, remote testing via HART Another product of our innovation and technical excellence, the ICO4-PST is reliable and flexible, and can be designed to your specification. Manifold options are available depending specific environmental and application requirements. > Solenoid configurations > 1oo1, 1oo2, 2oo2, 2oo3 > High flow rate Cv up to 5.0 > Reduces requirements for QEVs, pilot valves & boosters > Actuator Types > Pneumatic, hydraulic > Spring return > Quarter turn, linear > Valves > Ball, butterfly, gate, globe, HIPPS > Valve Speeds > 1.5 to 120 Seconds > Operating temperature range > -40 C +60 C > Retrofit > Ideal for retrofit applications due to engineering simplicity
14 High Integrity Hydraulics High Integrity Hydraulics 15 Pressure Regulators > J Spring loaded pressure regulators > Suitable for liquid and gas > Balanced ¼ valve provides stable outlet pressure > Port size: 3/8 ISO G/NPT > Stainless Steel 1.4401 (316) > Inlet pressures up to 7 Bar (10,900 psi) > Outlet pressure range: 15 5 Bar (200 8,000 psi) > Temperature rating down to - C > Seats & Seals: PCTFE, NBR, FPM, EPDM 65 ø56 G 3/8 1 28,5 76,5 65 199 Other Products Valve seat size 1/4 C 1/16 Unbalanced (for gases inc. filter) Y Material Aluminium T0 Stainless steel B9 Port size G 3/8 E2 3/8 NPT A2 Outlet Pressure 0,1... 5 barg (1,4... 73 psig) M 0,1...10 barg (1,4... 145 psig) P 2... 20 barg (29... 290 psig) R 5,2... 52 barg (75... 754 psig) W 10,3... 103 barg (149... 1494 psig) Y 15... 1 barg (218... 2176 psig) Z 25... 275 barg (363... 3989 psig) 4 55... 5 barg (798... 7977 psig) 8 Interface Valves J > Pilot Operated hydraulic valves (Water glycol & Hydraulic mineral oil) > Stainless Steel 316L construction > 2/2 Normally Open & Normally Closed > 3/2 Normally Closed & Universal > Operating Pressure up to 414 Bar (6,000 psi) > Pilot Pressure 3 12 Bar (45 175 psi) 2nd options Not required None Locking version 005 Travel Stop 006 3/8 NPT process ports with 013 1/4 NPT gauge ports, 1/8 NPT spill ports NACE 015 Option Not required None Filter (25 µm) - gases only F Panel mount P Filter & panel mount FP Elastomer NBR N FKM V EDPM E Nitrile (special grade) Q Relieving With R Without N > Flow rate: 60 l/min (typical). CV 0.28 > ¼ & ½ NPT, BSP & Manifold Mount > Temperature Range: -10 C 80 C (15 F 175 F) > ½ NPT & M20 Conduit > Seats & Seal: NBR & Nylon 66 We work closely with customers to tailor our standard products to suit their application requirements and develop integrated hydraulic solutions that optimise performance, simplify installation and reduce maintenance. > Hydraulic filters > Flow control (throttle) & check valves > High flow spool valves > Manual valves > Pressure sensors and switches Hydraulic Power Packs and Units Whether it be a small unit or large installation... we will plan, develop and manufacture your specific solution. Even with the most complex requirements, special versions, explosion-proof units or multifunctional units, IMI Herion provides everything from one single source with a minimum number of people that you need to contact. > Pressure relief and accumulator safety valves > Pilot operated valves and pressure regulators > Hydraulic cylinders > Direct acting process valves Applications for units up to a tank capacity of 30 l: > General machine construction/mechanical engineering > Energy technology (Turbine control systems) Available tank capacities: > HAK 12.5 l to 63 l > HAG 100 l to 400 l > Special demands up to 30 l Advantages and special services: > Sub-base assemblies to minimize piping > Units include return flow filters, pressure and control valves, pressure gauges in one single package > Development of special hydraulic units > Explosion proof versions possible > Easy retrofit > Service contracts
IMI Precision Engineering operates four global centres of technical excellence and a sales and service network in 75 countries, as well as manufacturing capability in the USA, Germany, China, UK, Switzerland, Czech Republic, Mexico and Brazil. For information on all IMI Precision Engineering companies visit www.imi-precision.com Supported by distributors worldwide. Norgren, Buschjost, FAS, Herion and Maxseal are registered trademarks of IMI Precision Engineering companies. Due to our policy of continuous development, IMI Precision Engineering reserve the right to change specifications without prior notice. z8702br en/04/18 Selected Images used under license from Shutterstock.com For further information, scan this QR code or visit www.imi-precision.com