c Installation Instructions & Operators Guide Wireless Pressure Monitor Kits This sheet provides instruction on installing Cascade Wireless Pressure Monitor Kit. This kit consists of a transmitter, display assembly, pressure transducer(s), batteries and alarm (if equipped). The transmitter receives data from the pressure transducer(s) and sends the data wirelessly to the display. The display shows the average pressure. One Pressure Transducer Voltage Kit Part No. 1V 6061, 616 -V 6061, 616 Two Pressure Transducers Voltage Kit Part No. 1V 6061, 616 -V 6061, 6166 Four Pressure Transducers Voltage Kit Part No. 1V 60616, 616 -V 60619, 616 Long rm Pressure Transducers Includes alarm assembly 61696. C19.eps Display ssembly Short rm Pressure Transducers (if equipped) Transmitter Valve Pressure Transmitter Transducer and dapter Roll Clamp Part No. 606-R Sliding rm Clamp CL.eps cascadew corporation For Technical Support... To Order Parts... Call: 1-00-- Fax: 1--9-0 Call: 1--- Fax: 1--9-0 Internet: www.cascorp.com Internet: www.cascorp.com Write: Cascade Corporation, PO Box 01, Portland, OR 99 Write: Cascade Corporation, 01 Sheridan ve., Springfield, OH 0
Installation 1 Disconnect the cable from the negative battery terminal or as directed by OEM truck manual. Install pressure transducer(s) in one of the following locations: Roll Clamps with Fixed Short rm Install PT1 and PT in the long arm cylinders. Roll Clamps with Both rms Powered Install PT1 and PT in the long arm cylinders and PT and PT in the short arm cylinders. Sliding rm Clamps Install adapter fitting (if required) and PT1 in the valve gauge port. Sliding rm Clamp Pressure Transducer with dapter CL.eps ttachment Valve Roll Clamp Short rm Pressure Transducer Long rm Cylinder Short rm Cylinder C191.eps Long rm Pressure Transducer C196.eps
Installation (Continue) Locate a position to install the battery retainer clip and transmitter on the attachment such as roll clamp faceplate or top of sliding arm clamp frame or backrest. Verify components are close to each other to accommodate cable lengths. Mark mounting hole locations. Drill and tap mounting hole locations for M capscrews. Mount the retainer clip and transmitter on the attachment. Pull latch cable on battery retainer. Install battery into battery retainer and secure latch. Sliding rm Clamp and Transmitter CL6.eps Roll Clamp Install Retainer Clip Long rm, Mark, drill and tap mounting holes Install Install Transmitter Short rm C11.eps C10.eps
Installation (Continued) 6 Mount the display (with alarm, if equipped) on the truck dashboard using the provided mounting bracket or cutting a. in. ( mm) hole for a flush mount. The mounting bracket has pre-drilled holes to mount the alarm if included. NOTE: ny customer supplied 1V mp signal/alarm can be connected to the alarm output. 6 Display with larm Input Connector C.eps C19.eps Transmitter Connect the cables between the battery, alarm (if equipped), pressure transducer(s) and transmitter connector(s). Connect the display assembly cable ends and wire as shown below. 1V Trucks Connect the fused positive wire to a 1V switched power source. Connect the ground wire. V-V Trucks Mount voltage converter to truck. Connect fused positive wire from the converter to a V-V switch power source. Connect the ground wire. Check the cable routing for pinch points and clearance. Use wire ties as needed. 9 Connect battery cable(s) to their proper terminal(s). Display ssembly Green Black ( ) Red (+) Power Cylinders larm (if equipped) -V 1V Fuse, mp Truck Fuse Block Fuse, mp Switched Voltage Converter Switched Truck Fuse Block Truck Truck 9 9 IC Trucks Use chassis ground. Electric Trucks Use battery ground. C1.eps
Operation PSI or Bar The display shows the pressure in PSI or Bar. The LED indicates which unit is selected. To switch unit, touch "ENTER" button two times within three seconds. Wait for the the units to change. Normal Mode During clamping operation, the display will show the average of PT1 and PT. The middle LED will be illuminated. The display will flash and an optional alarm will activate whenever the average pressure at PT1 and PT changes more then a predetermined percentage from peak pressure. This mode will reset when the average pressure value drops under 00 psi. NOTE: new peak pressure value is set when the average goes above the the previous peak. Discrete Mode To view each of the four pressure transducer values on the display, touch the "ENTER" button four times in less then three seconds and wait for the mode to be in effect. Use the arrow buttons to view each pressure transducer value: PT1 ll LEDs flash one time for every seconds. PT ll LEDs flash two times for every seconds. PT ll LEDs flash three times for every seconds. PT ll LEDs flash four times for every seconds. NOTE: If a pressure transducer is not installed, the value will show 0. NOTE: To return to Normal Mode: Touch the "ENTER" button three times in less then three seconds and wait for the mode to be in effect, OR Do not touch any buttons for 10 minutes, OR Power cycle the display. Effects of Rotating Roll Clamps The pressure displayed during rotation will change depending on arm location. This is normal. Vertical to Short rm Down When clamping vertical and then rotated to short arm down (bilge), the pressure displayed will decrease. The pressure will increase when the clamp is rotated back to vertical. Vertical to Long rm Down (Do not carry rolls with long arm down) When clamping vertical and then rotated so the long arm is down, the pressure will increase. The pressure will decrease when the clamp is rotated back to vertical. Bilge to Vertical When clamping in bilge, roll hoisted and then rotated to vertical, the pressure displayed will decrease. Prior to rotation, reclamp the load to achieve proper clamp force. djust hydraulic clamp pressure as necessary for secure handling. Display Left rrow Button Pressure Drop Indicator/larm Percentage of Peak Pressure To change the percentage drop of peak pressure that starts display flashing and optional alarm to sound, touch the ENTER button for five seconds. Use the arrow pads to change the value in 1% steps with a range of % %. The default is set to %. Touch the "ENTER" button to save the value and to exit the this menu. Synchronizing IMPORTNT: The receiver (display assembly) and the transmitter have been synchronized at the factory. If the receiver or transmitter is replace, do the following steps: 1 Turn the truck on to power the display assembly on. Press the right arrow button six times within five seconds of powering on. The display should show LERN. Power on the transmitter to finalize the synchronization, by connecting the battery to the transmitter. Display ssembly Enter Button The battery life will last for 0 hours. C19.eps Right rrow Button The LEDs will flash if the battery is low. The display will flash batt if the battery is about to die. The display will flash - - - - when there is no battery power or transmitter signal. Recharge the transmitter battery. NOTE: The following plug adapters are available to use with the battery charger which has a North merican plug: Long rm Short rm Vertical Handling Position Location Plug dapter Part No. Europe 609696 United Kingdom 60969 ustralia 60969 RC1.eps
Wireless Pressure Monitor (WPM) Kits One Pressure Transducer B 1 % $ B # 6 @ &^ 0! 9 Plug daptor (Refer to page, Section) C16.eps 6061 WPM Kit, 1V 6061 WPM Kit, V-V 616 WPM Kit with larm, 1V 616 WPM Kit with larm, V-V 1 6060 Wireless Pressure Monitor Group 1 6 Installation Kit 1 1 6061 Wireless Pressure Display 1 60 Bracket 1 6091 Pressure Transducer 1 699 dapter Fitting, 6-1 601 Cable ssembly 6 1 606 Transmitter 1 60 ssembly Includes items 1-11 and Installation Kit 6. Includes items 1-9, 1 and Installation Kit 6. Includes items 1-11, 1 and Installation Kit 6. Includes items 1-9, 1, 1 and Installation Kit 6. Includes items 1 and 6. See ssembly page for parts breakdown. 1 606 9 1 60 Charger 10 1 6019 Power Harness, 1V 11 1 6060 Fuse, 1 1 66 Voltage Converter Kit 1 1 61696 larm 1 6009 Cable Tie 1 60001 Cable Tie nchor 16 6069 Capscrew, M x 1 1 606 Washer M 6019 dhesive Tape (not shown) 6 Thread Cutting Tap, M (not shown) 6 Twist Drill,. mm (not shown) See Converter Kit parts page for parts breakdown. Included in Installation Kit 6. 6 Reference: Wireless Pressure Monitor Kits 6061 (R), 6061 (R6), 616 (R) and 616 (R); ssembly 60 (R); Installation Kit 6 (R0); Voltage Converter Kit 66 (R1).
Wireless Pressure Monitor (WPM) Kits Two Pressure Transducers B 1 ^ % 6 B $ # * &! 9 0 Plug daptor (Refer to page, Section) @ C1.eps 6061 WPM Kit, 1V 6061 WPM Kit, V-V 616 WPM Kit with larm, 1V 6166 WPM Kit with larm, V-V 1 6060 Wireless Pressure Monitor Group 1 6 Installation Kit 1 1 6061 Wireless Pressure Display 1 60 Bracket 1 6091 Pressure Transducer 1 699 dapter Fitting, 6-1 6061 Cable ssembly, 1. in. (00 mm) 6 1 606 Cable ssembly, 9.0 in. (100 mm) 1 606 Transmitter 1 60 ssembly Includes items 1-1 and Installation Kit 6. Includes items 1-10, 1 and Installation Kit 6. Includes items 1-1, 1 and Installation Kit 6. Includes items 1-10, 1, 1 and Installation Kit 6. Includes items 1 and. See ssembly page for parts breakdown. 9 1 606 10 1 60 Charger 11 1 6019 Power Harness, 1V 1 1 6060 Fuse, 1 1 66 Voltage Converter Kit 1 1 61696 larm 1 6009 Cable Tie 16 60001 Cable Tie nchor 1 6069 Capscrew 1 606 Washer 6019 dhesive Tape (not shown) 6 Thread Cutting Tap, M (not shown) 6 Twist Drill,. mm (not shown) See Converter Kit parts page for parts breakdown. Included in Installation Kit 6. Reference: Wireless Pressure Monitor Kits 6061 (R), 6061 (R6), 616 (R) and 6166 (R); ssembly 60 (R); Installation Kit 6 (R0); Voltage Converter Kit 66 (R1).
Wireless Pressure Monitor (WPM) Kits Four Pressure Transducers B 1 ^ % 6 B $ # * &! 9 @ 0 Plug daptor (Refer to page, Section) C1.eps 60616 WPM Kit, 1V 60619 WPM Kit, V-V 616 WPM Kit with larm, 1V 616 WPM Kit with larm, V-V 1 6060 Wireless Pressure Monitor Group 1 6 Installation Kit 1 1 6061 Wireless Pressure Display 1 60 Bracket 6091 Pressure Transducer 699 dapter Fitting, 6-606 Cable ssembly, 9.0 in. (100 mm) 6 6119 Cable ssembly, 9. in. (1000 mm) 1 606 Transmitter 1 60 ssembly Includes items 1-1 and Installation Kit 6. Includes items 1-10, 1 and Installation Kit 6. Includes items 1-1, 1 and Installation Kit 6. Includes items 1-10, 1, 1 and Installation Kit 6. Includes items 1 and 6. See ssembly page for parts breakdown. 9 1 606 10 1 60 Charger 11 1 6019 Power Harness, 1V 1 1 6060 Fuse, 1 1 66 Voltage Converter Kit 1 1 61696 larm 1 6009 Cable Tie 16 60001 Cable Tie nchor 1 6069 Capscrew 1 606 Washer 6019 dhesive Tape (not shown) 6 Thread Cutting Tap, M (not shown) 6 Twist Drill,. mm (not shown) See Converter Kit parts page for parts breakdown. Included in Installation Kit 6. Reference: Wireless Pressure Monitor Kits 60616 (R), 60619 (R), 616 (R) and 616 (R); ssembly 60 (R1); Installation Kit 6 (R0); Voltage Converter Kit 66 (R1).
ssembly 1 FP16.eps 60 ssembly 1 1 606 1 60996 Retainer Clip 6010 Capscrew, M x 6 699 Lockwasher Voltage Converter Kit 1 C19.eps 6 66 Voltage Converter Kit 1 1 660 Voltage Converter 1 669 Converter Wire Harness 1 60601 Fuse, mp 6900 Capscrew, M6 x 06 Washer 6 06 Lockwasher 61 Nut 1 Fuse, 0 @ 1 Vdc 9 Reference: ssembly 60 (R); Voltage Converter Kit 66 (R1)
Do you have questions you need answered right now? Call your nearest Cascade Service Department. Visit us online at www.cascorp.com MERICS Cascade Corporation U.S. Headquarters 01 NE 01st Fairview, OR 90-91 Tel: 00-CSCDE (-) Fax: -9-0 Cascade Canada Inc. 0 Timberlea Blvd. Mississauga, Ontario Canada LW-M6 Tel: 90-69- Fax: 90-69- Cascade do Brasil Praça Salvador Rosa, 11/11-Jordanópolis, São Bernardo do Campo - SP CEP 0991-0 Tel: -1-10-00 Fax: -1-10-99 EUROPE-FRIC Cascade Italia S.R.L. European Headquarters Via Dell rtigianato 1 00 Vago di Lavagno (VR) Italy Tel: 9-0-99111 Fax: 9-0-99160 Cascade (frica) Pty. Ltd. PO Box 6, Isando 1600 60 Steel Road Sparton, Kempton Park South frica Tel: -11-9-90 Fax: -11-9-11 SI-PCIFIC Cascade Japan Ltd. -, -Chome, Kukuchi Nishimachi magasaki, Hyogo Japan, 661-09 Tel: 1-6-60-91 Fax: 1-6-60-9 Cascade Korea 11B 9L Namdong Ind. Complex, 691- Gojan-Dong Namdong-Ku Inchon, Korea Tel: +--1-01 Fax: +--1-0 Cascade-Xiamen No. 66 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P.R. China 6106 Tel: 6-9-61-00 Fax: 6-9-61-1 Cascade India Material Handling Private Limited Office No.1, rd Floor, Lokmanya House, Plot No., Sr. No. 9/90, CTS No.90, Lokmanya Colony, Paud Rd., Kothrud, Pune-110 Phone : +91 9 0 060 Cascade ustralia Pty. Ltd. 1 Ipswich Road Rocklea, QLD 10 ustralia Tel: 1-00-- Fax: +61 - Cascade New Zealand 1 Ra Ora Drive East Tamaki, uckland New Zealand Tel: +6-9--916 Fax: +6-9--91 Sunstream Industries Pte. Ltd. 1 Tuas South Street Singapore 696 Tel: +6-69- Fax: +6-66-16 c Cascade Corporation 01 10-01 Part Number 606-R