BORING SYSTEMS INFO 3 nd edition April 25
TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY TECHNOOGY FOR HIGH PRECISION Ingersoll Cutting Tool Company has been a leader in the metal removal industry for over years. We have maintained this leadership role by bringing our engineering and manufacturing expertise together to provide our customers with superior products that, in turn, give them the edge they need to compete in a global economy. In our continuing effort to offer innovative tooling and systems that offer real value to our customers, we are pleased to announce the addition of D'ANDREA high precision machine tool accessories. Known throughout the world, D'ANDREA has a full range of modular boring, balanceable holders, milling chucks and special systems for turning, boring, grooving and facing a wide variety of workpieces. Since 95, D'ANDREA has consistently lead their field in the development of new and increasingly effective technologies. Our network of direct Sales Engineers and Technical Distributors are an unparalleled resource of customer support and tooling application. These highly trained, skilled professionals work on-site in your facility to insure our products are performing to your satisfaction. Ingersoll Cutting Tools, U.S.A.
FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PR The ISO 9 certification A D Andrea products Balanceable tool holders, up to G grade. Simple, adjustable radial mounted weights. TOPRUN arge CNC facing and boring heads for boring machines and machining centers. Designed as part of a new machine, new application. Performs turning, boring, back turning and more. Can be retrofit to most CNC s. U-TRONIC Modular tool holding system for boring, drilling, tapping, milling. Ultra rigid modular connection. MHD CNC facing and boring heads for machining centers. U-CENTER Facing heads with automatic feed. No electronic interface required. AUTORADIA Boring/facing/grooving heads. Designed for use on manual machines. Tool rotates while moving radially. SENSITIV T-TA
TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY
FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH P INFO 3 nd edition April 25 D ANDREA s.p.a. Via Garbagnate 7 22 ainate (MI) - Italia Tel. +39 2937532. Fax +39 29375324 info@dandrea.com www.dandrea.com
TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY
FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PR THE COMPANY TOPRUN 2 MODUHARD ANDREA SENSITIV T-TA 44 contents AUTORADIA U-CENTER 26 38 U-TRONIC 46 INSERTS 58 ACCESSORIES AND SPARE PARTS 78 TECHNICA DATA 84 26
TOPRUN High speed balanceable toolholders 2 HSK-A ER p. 4 FORCE p. 5 WD p. 6 WN p. 7 PFS p. 8 FITMI p. 9 CM p. 2 MS p. 2 TR5 p. 22 HSK-E ER p. 24 PFS p. 25 TR32 p. 26 DIN 6987-A p. 86 2 3 33 27 2 24 ER p. 28 FORCE p. 29 WD p. 3 WN p. 3 PFS p. 32 FITMI p. 33
TOPRUN High speed balanceable toolholders MAS 43 BT 2 2 2 Index p. 86 3 33 2 24 27 ER p. 34 FORCE p. 35 WD p. 36 WN p. 37 PFS p. 38 FITMI p. 39 CAT p. 86 2 24 27 3 33 2 ER p. 4 FORCE p. 4 WD p. 42 PFS p. 43
TOPRUN Balanceable toolholders - Balancing and Precision 2 High precision monobloc toolholders for machining centres, balanceable for high speed machining. QUAITY TOPRUN toolholders are manufactured and guaranteed by design, manufacturing and sales procedures according to the ISO 9 standard (certification no. 66/98). Arbors are manufactured within tolerance AT3 and the concentricity with the tool seat is lower than.3 mm. BAANCING For high speed machining with TOPRUN toolholders, the two counterweights in the graduated groove (patented) have to be positioned following the indications provided by the electronic balancing unit; a quick and easy balancing of the toolholder complete with tension rod and tool according to the ISO 94/ standards. For machining up to 8, RPM it is sufficient to position the counterweights at and at 8. ADVANTAGES The use of TOPRUN balanceable toolholders provides the following advantages: considerable extension of spindle bearings life; considerable extension of tool life; improved accuracy and surface finish; drastic reduction of vibrations and noise level of the machining centre.
Balanceable toolholders - Balancing and Precision D ANDREA The purpose of a toolholder s balancing is to improve the masses distribution of its body in order to produce centrifugal forces within a prescribed limit, when spinning at a given spindle speed (RPM). The problem of toolholder balancing has become more evident with the diffusion of high speed machining: reduced life of the spindle bearings, short cutting tool life, vibrations and poor surface finish. The balancing operation has the aim to bring the original unbalance U within the maximum admissible level G. The manufacturers of high speed milling machines usually prescribe a balancing level G or G 2.5 for the toolholders to be used on their machines according to the ISO 94/ standard. From the value of the maximum admissible unbalance level G and the spindle RPM, the value e can be calculated, corresponding to the balancing defect (expressed in g mm/kg) or the toolholder runout (expressed in µm). The patented TOPRUN balancing system allows a quick, easy and accurate achievement of high balancing standards of the toolholder, within.5 g mm/kg, without any need to remove or add material. Specifically, the original unbalance U of the tool and toolholder is neutralized by the resulting centrifugal force C produced by the two balancing masses T and T2. The operator is guided by the balancing unit for the appropriate positioning of the two masses. The TOPRUN toolholders are essential for high speed machining and they will enhance machines and modern tool s performance, extending life and improving quality standards. 3 e = g.mm/kg C 4 6 8 2 4 6 8 2 22 24 26 283 35 4 45 5 63 63 T T2 4 25 6 G 6 G 6.3 4 25 6 6,3 G 2.5 6,3 4 2,5,6 G 4 2,5,6 G.4,63,63,4,4,25,25,6,6 U, 4 6 8 2 4 6 8 2 22 24 26 283 35 4 45 5, RPM x.3.3.5
TOPRUN Balanceable collet chucks holder 2 2 2 24 27 3 33 d d2 4 2 2 2 24 27 3 33 d d2 d3 2 HSK-A ER - DIN 6499 fig. fig. 2 Supplied with coolant tube - without collets and clamping wrenches HSK-A REF. CODE TYPE d d2 d3 2 kg fig. HSK-A63 ER6.8 4 6 563 2-8 4 -.9 ER 6.5 24 HSK-A63 ER6.2 4 2 6 563 2 34 2 8 4. 2 63 HSK-A63 ER25.8 4 8 25 563 2-8 4 -.2 ER 25 6 38 HSK-A63 ER25.4 4 2 25 563 2 45 4 5.6 2 HSK-A63 ER32.9 4 8 32 563 2 ER 32 2 2 5-9 - -.5 HSK-A8 ER25.9 4 25 58 2-9 48 -.7 ER 25 6 38 HSK-A8 ER25.4 4 2 25 58 2 5 4 98 5 2. 2 8 HSK-A8 ER32.95 4 32 58 2-95 53-2 ER 32 2 2 5 HSK-A8 ER32.45 4 2 32 58 2 56 45 3 55 2.8 2 HSK-A8 ER4.5 4 4 58 2 ER 4 3 26 63-5 - - 2.2 HSK-A ER25.95 4 25 599 2-95 5-2.7 ER 25 6 38 HSK-A ER25.4 4 2 25 599 2 53 4 95 5 3. 2 HSK-A ER32. 4 32 599 2 ER 32 2 2-55 - 3 5 HSK-A ER32.5 4 2 32 599 2 6 5 5 55 3.8 2 HSK-A ER4. 4 4 599 2 ER 4 3 26-65 - 3.2 63 HSK-A ER4.6 4 2 4 599 2 68 6 5 65 4.5 2 N The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of.5 mm. p. 22 p. 22 p. 88-9 p. 87
2 2 2 8 7 9 6 5 4 2 3 High precision ultra-tight balanceable toolholder D ANDREA FORCE 2 d d2 g.2.5 2 HSK-A 2 24 27 3 33 2 5 Supplied with coolant tube - without clamping wrench HSK-A REF. CODE d d2 2 kg HSK-A63 FORCE2.85 4 2 563 2 2 48 85 59 6.2 63 HSK-A63 FORCE32. 4 32 563 2 32 66-8 2 HSK-A FORCE32. 4 32 599 2 32 66 8 8 3.6 KIT FORCE KIT K FORCE 2 consisting of: FORCE 2 RC 2.6 RC 2.8 RC 2. RC 2.2 RC 2.6 CHV 5 KIT K FORCE 32 consisting of: FORCE 32 RC 32.6 RC 32.8 RC 32. RC 32.2 RC 32.6 RC 32.2 RC 32.25 CHV 75 HSK-A REF. CODE KIT K FORCE 2 HSK63 6 2 563 2 63 KIT K FORCE 32 HSK63 6 32 563 2 KIT K FORCE 32 HSK 6 32 599 2 24 27 3 33 3xD D UTRA-TIGHT TIGHTENING The FORCE ultra high tightening power is guaranteed by the reduced allowance. PRECISION The concentricity precision is always below 5 micron. 2 27 33 VCR 2-32 COOANT OUTET VCR 2-32 screw for coolant passage through the tool (see p. 22) on request. p. 87 p. 94 p. 22 p. 22
TOPRUN Balanceable Weldon toolholder 2 2 24 27 3 33 d d2 2 6 2 2 24 27 3 33 d d2 2 HSK-A WD - DIN 835-B fig. Supplied with coolant tube HSK-A REF. CODE d H5 d2 kg fig. HSK-A63 WD6.65 4 2 6 563 2 6 23 65 25.9 HSK-A63 WD8.65 4 2 8 563 2 8 25 65 25 HSK-A63 WD.7 4 2 563 2 27 7 3 63 HSK-A63 WD2.7 4 2 2 563 2 2 34 7 3. HSK-A63 WD6.8 4 2 6 563 2 6 42 8 4.3 HSK-A63 WD2.8 4 2 2 563 2 2 5 8 -.4 HSK-A63 WD25. 4 2 25 563 2 25 63-2.2 2 HSK-A63 WD32. 4 2 32 563 2 32 7-2.4 2 HSK-A8 WD.75 4 2 58 2 27 75 33.8 HSK-A8 WD2.75 4 2 2 58 2 2 34 75 33 2 8 HSK-A8 WD6.8 4 2 6 58 2 6 42 8 38 2.5 HSK-A8 WD2.8 4 2 2 58 2 2 5 8 38 2.7 HSK-A8 WD25.5 4 2 25 58 2 25 63.5 5-3. 2 HSK-A8 WD32.5 4 2 32 58 2 32 7 5-3.3 2 HSK-A WD.8 4 2 599 2 27 8 35 2.8 HSK-A WD2.8 4 2 2 599 2 2 34 8 35 3 HSK-A WD6.9 4 2 6 599 2 6 42 9 45 3.5 HSK-A WD2.9 4 2 2 599 2 2 5 9 45 3.7 HSK-A WD25. 4 2 25 599 2 25 63 65 4. 2 HSK-A WD32. 4 2 32 599 2 32 7 65 4.3 2 HSK-A WD4.2 4 2 4 599 2 4 8 2-4.7 2 fig. 2 p. 2 p. 23 p. 87
Balanceable Whistle Notch toolholder D ANDREA a 2 2 2 2 24 27 3 33 d d2 a 7 2 2 24 27 3 33 d d2 2 HSK-A WN - DIN 835-E fig. 2 2 Supplied with coolant tube HSK-A REF. CODE d H5 d2 a kg fig. HSK-A63 WN6.9 4 3 6 563 2 6 42 9 5 4.4 63 HSK-A63 WN2.9 4 3 2 563 2 2 5 9-4.5 HSK-A63 WN25. 4 3 25 563 2 25 63-4 2.2 2 HSK-A8 WN2.95 4 3 2 58 2 2 5 95 53 4 2.9 8 HSK-A8 WN25.5 4 3 25 58 2 25 63 5-4 3. 2 HSK-A8 WN32. 4 3 32 58 2 32 7-4 3.3 2 HSK-A WN2. 4 3 2 599 2 2 5 55 4 3.9 HSK-A WN25. 4 3 25 599 2 25 63 65 4 4. 2 HSK-A WN32. 4 3 32 599 2 32 7 65 4 4.3 2 fig. 2 p. 87 p. 23 p. 2
TOPRUN Balanceable face mill holder HSK-A PFS 8 2 2 24 27 d d2 3 2 33 2 2 27 3 33 d d2 2 fig. M d3 fig. 2 Supplied with coolant tube HSK-A REF. CODE d d2 d3 M kg fig. HSK-A63 PFS6.5 4 5 6 563 2 6 32 - - 5 5 63 HSK-A63 PFS22.5 4 5 22 563 2 22 4 - - 5 7. HSK-A63 PFS27.55 4 5 27 563 2 27 49.5 - - 55 9.3 HSK-A63 PFS32.6 4 5 32 563 2 32 6 - - 6 2.5.7 HSK-A8 PFS22.55 4 5 22 58 2 22 4 - - 55 7.8 8 HSK-A8 PFS27.55 4 5 27 58 2 27 5 - - 55 9 2 HSK-A8 PFS32.6 4 5 32 58 2 32 6 - - 6 2.5 2.2 HSK-A8 PFS4.75 4 5 4 58 2 4 88 66.7 M2 75 24.5 3.2 2 HSK-A PFS22.6 4 5 22 599 2 22 4 - - 6 7 2.8 HSK-A PFS27.6 4 5 27 599 2 27 5 - - 6 9 3. HSK-A PFS32.6 4 5 32 599 2 32 6 - - 6 2.5 3.2 HSK-A PFS4.7 4 5 4 599 2 4 88 66.7 M2 7 24.5 3.6 2 p. 2 p. 24 p. 87
HSK-A FITMI Balanceable toolholder for milling heads with threaded fitting D ANDREA 2 2 2 24 27 3 33 M d d2 d3 2 9 Supplied with coolant tube HSK-A REF. CODE M d H6 d2 d3 2 kg HSK-A63 FM8.25 4 85 8 563 2 5 63 25.7 HSK-A63 FM8.5 4 86 8 563 2 M 8 8.5 3 23 88 5 7.8 HSK-A63 FM8.75 4 87 8 563 2 25 3 75.9 HSK-A63 FM.25 4 85 563 2 2 63 25.7 HSK-A63 FM.5 4 86 563 2 25 88 5.8 M.5 8 8 HSK-A63 FM.75 4 87 563 2 28 3 75.9 HSK-A63 FM. 4 88 563 2 3 38 HSK-A63 FM2.25 4 85 2 563 2 23 63 25.7 63 HSK-A63 FM2.5 4 86 2 563 2 25 88 5.8 M 2 2.5 2 8.5 HSK-A63 FM2.75 4 87 2 563 2 3 3 75 HSK-A63 FM2. 4 88 2 563 2 35 38. HSK-A63 FM6.25 4 85 6 563 2 3 63 25.8 HSK-A63 FM6.5 4 86 6 563 2 33 88 5 HSK-A63 FM6.75 4 87 6 563 2 M 6 7 29 35 3 75 8.5. HSK-A63 FM6. 4 88 6 563 2 4 38.4 HSK-A63 FM6.25 4 89 6 563 2 45 63 25.7 HSK-A FM2.5 4 86 2 599 2 25 93 5 2.3 HSK-A FM2. 4 88 2 599 2 M2 2.5 2 35 43 8.5 2.6 HSK-A FM2.5 4 9 2 599 2 45 93 5 3.9 HSK-A FM2.2 4 92 2 599 2 53 243 2 5.2 HSK-A FM6.5 4 86 6 599 2 33 93 5 2.5 HSK-A FM6. 4 88 6 599 2 M6 7 29 4 43 8.5 2.9 HSK-A FM6.5 4 9 6 599 2 53 93 5 4.2 HSK-A FM6.2 4 92 6 599 2 53 243 2 5.5 p. 87 p. 2
TOPRUN Morse taper toolholder HSK-A CM d d2 2 HSK-A REF. CODE MORSE d d2 kg HSK-A63 CM2. B 4 7 2 563 2 2 7.78 32 84 2 63 HSK-A63 CM3.3 B 4 7 3 563 2 3 23.825 4 3 4 2.2 HSK-A63 CM4.55 B 4 7 4 563 2 4 3.267 48 55 29 2.6 HSK-A8 CM2. B 4 7 2 58 2 2 7.78 32 84 3.6 8 HSK-A8 CM3.3 B 4 7 3 58 2 3 23.825 4 3 4 3.8 HSK-A8 CM4.55 B 4 7 4 58 2 4 3.267 48 55 29 4.2 HSK-A CM2.2 B 4 7 2 599 2 2 7.78 32 2 9 3.8 HSK-A CM3.4 B 4 7 3 599 2 3 23.825 4 4 4 HSK-A CM4.6 B 4 7 4 599 2 4 3.267 48 6 3 4.6 p. 2
HSK-A MS Tapping toolholder D ANDREA a a d d2 2 HSK-A REF. CODE d d2 a kg 63 HSK-A63 MS M3-2 4 6 563 2 9 4 72 46 7.5 HSK-A63 MS 2 M8-2 4 6 2 563 2 3 6 84.7 HSK-A8 MS M3-2 4 6 58 2 9 4 75 49 7.5.8 8 HSK-A8 MS 2 M8-2 4 6 2 58 2 3 6 95 69 2 HSK-A8 MS 3 M4-33 4 6 3 58 2 48 86 4 5 7.5 2.3 HSK-A MS M3-2 4 6 599 2 9 4 8 5 7.5 2.7 HSK-A MS 2 M8-2 4 6 2 599 2 3 6 7 3 HSK-A MS 3 M4-33 4 6 3 599 2 48 86 44 5 7.5 3.3 p. 92-93 p. 2
TOPRUN Balanceable micrometric boring head Testarossa HSK-A TR5 2µm TR5 HSK-A63 Ø 2.5 ~ 22 RPM MAX 2. 2 2 2 24 27 3 33 4 ø ø 6 H6 ø 5 22 2 Supplied with coolant tube HSK-A REF. CODE Ø kg 63 TR5 HSK-A63 45 5 5 363 2.5 ~ 22 93.5 67.5.4 HSK-A REF. CODE Ø lb 63 TR5 HSK-A63 INCH 45 5 5 3663. ~.86 3.68 2.657 3.8 METRIC INCH D 8.6 2 B... ø 8 g5 ø 96 Carbide tools REF. CODE Ø 2 B.2 57 2 5 2 2.5 ~ 4 2 2.5 B.4 57 2 5 4 4 ~ 6 24 2 p. 2 p. 29 p. 24 p. 95 p. 87 INFO
D ANDREA 22 B3... REF. CODE Ø B3.6 57 2 5 6 6 ~ 8 29 2 TS 2 WCGT 2.. - B3.8 57 2 5 8 8 ~ 36 28 TS 2 TORX T6 B3. 57 2 5 ~ 2 43 35 B3. 57 2 5 ~ 3 48 4 B3.2 57 2 5 2 2 ~ 4 48 42 B3.4 57 2 5 4 4 ~ 6 52 5 - TPGX 92.. CS 25 T TORX T8 B3.6 57 2 5 6 6 ~ 8 58 5 B3.8 57 2 5 8 8 ~ 22 63 - B3.22 57 2 5 22 22 ~ 3 68-23 22 B5... ø6 g5 ø ø6 g5 ø 93 Tools 93 Vibration-damping tools REF. CODE Ø B5.6 57 2 5 6 5 6 ~ 8 36 TS 2 WCGT 2.. - TORX T6 B5.8 57 2 5 8 5 8 ~ 48 TS 2 B5. 57 2 5 5 ~ 2 6 B5.2 57 2 5 2 5 2 ~ 4 72 - TPGX 92.. CS 25 T TORX T8 B5.4 57 2 5 4 5 4 ~ 6 84 B5.6 57 2 5 6 5 6 ~ 8 96 22 B8... ø6 g5 ø 93 Tools with carbide shank REF. CODE Ø B8.6 57 2 5 6 8 6 ~ 8 45 TS 2 WCGT 2.. - TORX T6 B8.8 57 2 5 8 8 8 ~ 6 TS 2 B8. 57 2 5 8 ~ 2 75 B8.2 57 2 5 2 8 2 ~ 4 9 - TPGX 92.. CS 25 T TORX T8 B8.4 57 2 5 4 8 4 ~ 6 5 B8.6 57 2 5 6 8 6 ~ 8 2 p. 8-8 p. 29 INFO
TOPRUN Balanceable collet chucks holder HSK-E ER - DIN 6499 24 fig. 2 2 d d2 d3 2 2 24 27 3 33 2 2 2 24 27 3 33 d d2 Supplied without collets and clamping wrenches HSK-E REF. CODE TYPE d d2 d3 2 kg fig. HSK-E4 ER6.6 4 6 54 25-6 28.5 -.3 ER 6.5-24 4 HSK-E4 ER6. 4 2 6 54 25 28 68.5 36.4 2 HSK-E4 ER25.7 4 25 54 25 ER 25-6 38-7 - -.7 HSK-E5 ER6.7 4 8 6 55 25-7 3 -.7 ER 6.5-24 5 HSK-E5 ER6. 4 2 6 55 25 29 6 38.8 2 HSK-E5 ER25.7 4 8 25 55 25 ER 25-6 38-7 3 - fig. 2 N The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of.5 mm. p. 2 p. 22 p. 88-9
HSK-E PFS Balanceable face mill holder D ANDREA 2 2 2 24 27 3 33 d d2 25 HSK-E REF. CODE d d2 kg 4 HSK-E4 PFS6.45 4 5 6 54 25 6 32 45 5.3 HSK-E4 PFS22.46 4 5 22 54 25 22 4 46 7.5 5 HSK-E5 PFS6.5 4 5 6 55 25 6 32 5 5.7 HSK-E5 PFS22.5 4 5 22 55 25 22 4 5 7.9 p. 24 p. 2
TOPRUN Balanceable micrometric boring head Testarossa HSK-E.. TR32 2µm TR32 HSK-E.. Ø 2.5 ~ 8 RPM MAX 2. 2 2 2 24 27 3 33 ø Ø 8 H6 ø32.5 2 26 6 METRIC HSK-E REF. CODE Ø 2 kg 4 TR32 HSK-E4 45 5 32 34 5 2.5 ~ 8 7 5 38.5.5 5 TR32 HSK-E5 45 5 32 35 5 2.5 ~ 8 8 54 38.8 INCH HSK-E REF. CODE Ø 2 lb 4 TR32 HSK-E4 INCH 45 5 32 364 5. ~.7 2.755.968.55.2 5 TR32 HSK-E5 INCH 45 5 32 365 5. ~.7 3.49 2.25.496.764 p. 2 p. 29 p. 24 INFO
D ANDREA B... 2 Ø 8 g5 Ø 96 Carbide tools REF. CODE Ø 2 B.2 57 2 5 2 2.5 ~ 4 22 2 2.5 B.4 57 2 5 4 4 ~ 6 24 24 2 27 6 B... Ø 8 g5 Ø 95 Tools REF. CODE Ø B.6 57 2 5 6 6 ~ 8 23 2 TS 2 WCGT 2.. - TORX T6 B.8 57 2 5 8 8 ~ 28 - TS 2 B. 57 2 5 ~ 2 36 - - TPGX 92.. CS 25 T TORX T8 B... 4 Ø 8 g5 Ø 93 Tools REF. CODE Ø B.2 57 2 5 2 2 ~ 4 42 B.4 57 2 5 4 4 ~ 6 48 TPGX 92.. CS 25 T TORX T8 B.6 57 2 5 6 6 ~ 8 54 p. 8-8 p. 29 INFO
TOPRUN Balanceable collet chucks holder DIN 6987-A ER - DIN 6499 2 2 24 27 d d2 3 33 2 28 fig. 2 2 2 24 27 3 33 d d2 d3 2 fig. 2 Supplied without collets and clamping wrenches ISO REF. CODE TYPE d d2 d3 2 kg fig. DIN6987-A4 ER6.7 4 8 6 4 2-7 3 -. ER 6.5 ~ 24 DIN6987-A4 ER6.2 4 2 6 4 2 34 2 8 4.3 2 4 DIN6987-A4 ER25.7 4 8 25 4 2-7 3 -.4 ER 25 ~ 6 38 DIN6987-A4 ER25.4 4 2 25 4 2 45 4 5.8 2 DIN6987-A4 ER32.75 4 8 32 4 2 ER 32 2 ~ 2 5-75 - -.7 DIN6987-A5 ER25.9 4 25 5 2-9 45-3. ER 25 ~ 6 38 DIN6987-A5 ER25.4 4 2 25 5 2 55 4 95 45 3.4 2 5 DIN6987-A5 ER32. 4 32 5 2-55 - 3.4 ER 32 2 ~ 2 5 DIN6987-A5 ER32.5 4 2 32 5 2 58 5 5 55 4.2 2 DIN6987-A5 ER4. 4 4 5 2 ER 4 3 ~ 26 63-65 - 3.6 N The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of.5 mm. p. 22 p. 22 p. 88-9 p. 86
8 7 9 6 5 4 2 3 DIN 6987-A High precision ultra-tight balanceable toolholder D ANDREA FORCE 2 2 2 24 27 3 33 d d2 g.2.5 2 29 Without clamping wrench ISO REF. CODE d d2 2 kg 4 DIN6987-A4 FORCE2.75 4 2 4 2 2 48 75 55.9 6.3 DIN6987-A4 FORCE32.5 4 32 4 2 32 66 5-8 2. 5 DIN6987-A5 FORCE2.9 4 2 5 2 2 48 9 7.9 6 3.2 DIN6987-A5 FORCE32. 4 32 5 2 32 66 8.9 4 KIT FORCE KIT K FORCE 2 consisting of: FORCE 2 RC 2.6 RC 2.8 RC 2. RC 2.2 RC 2.6 CHV 5 KIT K FORCE 32 consisting of: FORCE 32 RC 32.6 RC 32.8 RC 32. RC 32.2 RC 32.6 RC 32.2 RC 32.25 CHV 75 ISO REF. CODE 4 KIT K FORCE2 DIN4 6 2 4 2 KIT K FORCE32 DIN4 6 32 4 2 5 KIT K FORCE2 DIN5 6 2 5 2 KIT K FORCE32 DIN5 6 32 5 2 2 2 2 24 27 3 33 3xD D UTRA-TIGHT TIGHTENING The FORCE ultra high tightening power is guaranteed by the reduced allowance. PRECISION The concentricity precision is always below 5 micron. 2 2 33 VCR 2-32 COOANT OUTET VCR 2-32 screw for coolant passage through the tool (see p. 22) on request. p. 86 p. 94 p. 22 p. 22
TOPRUN Balanceable Weldon toolholder DIN 6987-A WD - DIN 835-B 3 2 24 27 d d2 2 2 fig. 3 d 33 2 3 33 2 d2 2 24 27 fig. 2 ISO REF. CODE d H5 d2 kg fig. DIN6987-A4 WD6.65 4 2 6 4 2 6 23 65 25 DIN6987-A4 WD8.65 4 2 8 4 2 8 25 65 25. DIN6987-A4 WD.7 4 2 4 2 27 7 3.2 4 DIN6987-A4 WD2.7 4 2 2 4 2 2 34 7 3.3 DIN6987-A4 WD6.75 4 2 6 4 2 6 42 75 35.4 DIN6987-A4 WD2.75 4 2 2 4 2 2 5 75 -.5 DIN6987-A4 WD25. 4 2 25 4 2 25 63-2. 2 DIN6987-A4 WD32. 4 2 32 4 2 32 7-2.7 2 DIN6987-A5 WD2.75 4 2 2 5 2 2 34 75 3 2.9 DIN6987-A5 WD6.8 4 2 6 5 2 6 42 8 35 3 5 DIN6987-A5 WD2.8 4 2 2 5 2 2 5 8 35 3. DIN6987-A5 WD25.5 4 2 25 5 2 25 63 5 6 3.7 2 DIN6987-A5 WD32. 4 2 32 5 2 32 7 65 4 2 DIN6987-A5 WD4.5 4 2 4 5 2 4 8 5-4.2 2 p. 22 p. 23 p. 86
DIN 6987-A WN - DIN 835-E Balanceable Whistle Notch toolholder D ANDREA a 2 fig. 3 a 2 2 2 2 24 27 d d2 2 3 33 2 2 2 24 27 3 33 d d2 fig. 2 ISO REF. CODE d H5 d2 a kg fig. DIN6987-A4 WN6.75 4 3 6 4 2 6 42 75 35 4.4 4 DIN6987-A4 WN2.75 4 3 2 4 2 2 5 75-4.5 DIN6987-A4 WN25. 4 3 25 4 2 25 63-4 2. 2 DIN6987-A5 WN2.8 4 3 2 5 2 2 5 8 35 4 3.2 5 DIN6987-A5 WN25.5 4 3 25 5 2 25 63 5 6 4 3.8 2 DIN6987-A5 WN32.5 4 3 32 5 2 32 7 5 6 4 4.2 2 p. 86 p. 23 p. 22
TOPRUN Balanceable face mill holder DIN 6987-A PFS 32 2 2 2 24 27 3 33 d d2 fig. M d3 3 2 2 33 3 6 d d2 fig. 2 ISO REF. CODE d d2 d3 M kg fig. DIN6987-A4 PFS6.5 4 5 6 4 2 6 32 - - 5 5.2 4 DIN6987-A4 PFS22.55 4 5 22 4 2 22 4 - - 55 7.3 DIN6987-A4 PFS27.6 4 5 27 4 2 27 5 - - 6 9.5 DIN6987-A4 PFS32.65 4 5 32 4 2 32 6 - - 65 2.5.9 DIN6987-A5 PFS22.6 4 5 22 5 2 22 4 - - 6 7 2.9 5 DIN6987-A5 PFS27.6 4 5 27 5 2 27 5 - - 6 9 3. DIN6987-A5 PFS32.6 4 5 32 5 2 32 6 - - 6 2.5 3.5 DIN6987-A5 PFS4.7 4 5 4 5 2 4 88 66.7 M2 7 24.5 4.5 2 p. 22 p. 24 p. 86
DIN 6987-A FITMI Balanceable toolholder for milling heads with threaded fitting D ANDREA 2 2 2 2 24 27 3 33 M d d2 d3 33 ISO REF. CODE M d H6 d2 d3 2 kg DIN6987-A4 FM8.25 4 85 8 4 2 5 63 25.9 DIN6987-A4 FM8.5 4 86 8 4 2 M 8 8.5 3 23 88 5 7 DIN6987-A4 FM8.75 4 87 8 4 2 25 3 75. DIN6987-A4 FM.25 4 85 4 2 2 63 25.9 DIN6987-A4 FM.5 4 86 4 2 25 88 5 M.5 8 8 DIN6987-A4 FM.75 4 87 4 2 28 3 75. DIN6987-A4 FM. 4 88 4 2 3 38.2 DIN6987-A4 FM2.25 4 85 2 4 2 23 63 25.9 4 DIN6987-A4 FM2.5 4 86 2 4 2 25 88 5 M 2 2.5 2 8.5 DIN6987-A4 FM2.75 4 87 2 4 2 3 3 75. DIN6987-A4 FM2. 4 88 2 4 2 35 38.2 DIN6987-A4 FM6.25 4 85 6 4 2 3 63 25 DIN6987-A4 FM6.5 4 86 6 4 2 33 88 5.2 DIN6987-A4 FM6.75 4 87 6 4 2 M 6 7 29 35 3 75 8.5.3 DIN6987-A4 FM6. 4 88 6 4 2 4 38.6 DIN6987-A4 FM6.25 4 89 6 4 2 45 63 25.9 DIN6987-A5 FM2.5 4 86 2 5 2 25 93 5 2. DIN6987-A5 FM2. 4 88 2 5 2 35 43 2.4 M2 2.5 2 8.5 DIN6987-A5 FM2.5 4 9 2 5 2 45 93 5 3.7 5 DIN6987-A5 FM2.2 4 92 2 5 2 53 243 2 4.9 DIN6987-A5 FM6.5 4 86 6 5 2 33 93 5 2.3 DIN6987-A5 FM6. 4 88 6 5 2 4 43 2.7 M6 7 29 8.5 DIN6987-A5 FM6.5 4 9 6 5 2 53 93 5 4 DIN6987-A5 FM6.2 4 92 6 5 2 53 243 2 5.3 p. 86 p. 22
TOPRUN Balanceable collet chucks holder MAS 43 BT ER - DIN 6499 2 2 24 27 d d2 2 3 33 34 2 2 2 2 24 27 3 33 d d2 d3 fig. fig. 2 Supplied without collets and clamping wrenches ISO REF. CODE TYPE d d2 d3 2 kg fig. MAS43 BT3 ER6.6 4 6 3 3-6 25 -.8 ER 6.5 ~ 24 3 MAS43 BT3 ER6.9 4 2 6 3 3 29 9 55 32.9 2 MAS43 BT3 ER25.6 4 25 3 3 ER 25 ~ 6 38-6 25.5 -. MAS43 BT4 ER6.7 4 8 6 4 3-7 3 -. ER 6.5 ~ 24 MAS43 BT4 ER6.2 4 2 6 4 3 34 2 8 4.3 2 4 MAS43 BT4 ER25.7 4 8 25 4 3-7 3 -.4 ER 25 ~ 6 38 MAS43 BT4 ER25.4 4 2 25 4 3 45 4 5.8 2 MAS43 BT4 ER32.75 4 8 32 4 3 ER 32 2 ~ 2 5-75 32 -.7 MAS43 BT5 ER25.9 4 25 5 3-9 37-4.2 ER 25 ~ 6 38 MAS43 BT5 ER25.4 4 2 25 5 3 48 4 87 37 4.6 2 5 MAS43 BT5 ER32. 4 32 5 3-47 - 4.6 ER 32 2 ~ 2 5 MAS43 BT5 ER32.5 4 2 32 5 3 58 5 97 47 5.3 2 MAS43 BT5 ER4. 4 4 5 3 ER 4 3 ~ 26 63-57 - 4.7 N The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of.5 mm. p. 23 p. 22 p. 88-9 p. 86
2 2 2 8 7 9 6 5 4 2 3 2 g.2.5 33 MAS 43 BT High precision ultra-tight balanceable toolholder D ANDREA FORCE 2 2 24 27 3 33 d d2 2 2 Supplied without clamping wrenches ISO REF. CODE d d2 2 kg 4 MAS43 BT4 FORCE2.8 4 2 4 3 2 48 8 53.5 6.4 MAS43 BT4 FORCE32.9 4 32 4 3 32 66 9 65 8.9 5 MAS43 BT5 FORCE2.95 4 2 5 3 2 48 95 57 6 2.6 MAS43 BT5 FORCE32.5 4 32 5 3 32 66 5 67 3. 2 35 KIT FORCE KIT K FORCE 2 consisting of: FORCE 2 RC 2.6 RC 2.8 RC 2. RC 2.2 RC 2.6 CHV 5 KIT K FORCE 32 consisting of: FORCE 32 RC 32.6 RC 32.8 RC 32. RC 32.2 RC 32.6 RC 32.2 RC 32.25 CHV 75 ISO REF. CODE 4 KIT K FORCE2 BT4 6 2 4 3 KIT K FORCE32 BT4 6 32 4 3 5 KIT K FORCE2 BT5 6 2 5 3 KIT K FORCE32 BT5 6 32 5 3 UTRA-TIGHT TIGHTENING COOANT OUTET The FORCE ultra high VCR 2-32 screw for coolant tightening power is passage through the tool 27(see guaranteed by the reduced p. 22) on request. allowance. 24 3 33 D 3xD PRECISION The concentricity precision is always below 5 micron. VCR 2-32 p. 86 p. 94 p. 22 p. 23
TOPRUN 2 2 2 24 27 3 33 d d2 36 2 2 2 24 27 3 33 d d2 Balanceable Weldon toolholder MAS 43 BT WD - DIN 835-B fig. fig. 2 BT REF. CODE d H5 d2 kg fig. MAS43 BT4 WD6.65 4 2 6 4 3 6 23 65 25 MAS43 BT4 WD8.65 4 2 8 4 3 8 25 65 25. MAS43 BT4 WD.7 4 2 4 3 27 7 3.2 4 MAS43 BT4 WD2.7 4 2 2 4 3 2 34 7 3.3 MAS43 BT4 WD6.75 4 2 6 4 3 6 42 75 35.4 MAS43 BT4 WD2.75 4 2 2 4 3 2 5 75 48.5 MAS43 BT4 WD25. 4 2 25 4 3 25 63-2. 2 MAS43 BT4 WD32. 4 2 32 4 3 32 7-2.8 2 MAS43 BT5 WD2.85 4 2 2 5 3 2 34 85 32 4. MAS43 BT5 WD6.9 4 2 6 5 3 6 42 9 37 4.2 5 MAS43 BT5 WD2.9 4 2 2 5 3 2 5 9 37 4.4 MAS43 BT5 WD25.5 4 2 25 5 3 25 63 5 62 4.9 2 MAS43 BT5 WD32.5 4 2 32 5 3 32 7 5 62 5.4 2 MAS43 BT5 WD4.25 4 2 4 5 3 4 8 25-5.8 2 p. 23 p. 23 p. 86
MAS 43 BT WN - DIN 835-E Balanceable Whistle Notch toolholder D ANDREA a 2 2 2 24 27 d d2 2 3 33 fig. 37 a 2 2 2 2 24 27 d d2 2 3 33 fig. 2 BT REF. CODE d H5 d2 a kg fig. MAS43 BT4 WN6.75 4 3 6 4 3 6 42 75 35 4.4 4 MAS43 BT4 WN2.75 4 3 2 4 3 2 5 75-4.5 MAS43 BT4 WN25. 4 3 25 4 3 25 63-4 2. 2 MAS43 BT5 WN2.9 4 3 2 5 3 2 5 9 37 4 3.6 5 MAS43 BT5 WN25. 4 3 25 5 3 25 63 57 4 4. MAS43 BT5 WN32.5 4 3 32 5 3 32 7 5 62 4 4.8 2 p. 86 p. 23 p. 23
TOPRUN Balanceable face mill holder MAS 43 BT PFS 38 M d3 2 3 33 3 6 d d2 2 2 2 24 27 3 33 d d2 fig. 2 fig. 2 BT REF. CODE d d2 d3 M kg fig. 3 MAS43 BT3 PFS6.45 4 5 6 3 3 6 32 - - 45 5.9 MAS43 BT3 PFS22.45 4 5 22 3 3 22 39.5 - - 45 7 MAS43 BT4 PFS6.5 4 5 6 4 3 6 32 - - 5 5.2 4 MAS43 BT4 PFS22.55 4 5 22 4 3 22 4 - - 55 7.3 MAS43 BT4 PFS27.6 4 5 27 4 3 27 5 - - 6 9.5 MAS43 BT4 PFS32.65 4 5 32 4 3 32 6 - - 65 2.5.9 MAS43 BT5 PFS22.65 4 5 22 5 3 22 4 - - 65 7 4 5 MAS43 BT5 PFS27.65 4 5 27 5 3 27 5 - - 65 9 4. MAS43 BT5 PFS32.7 4 5 32 5 3 32 6 - - 7 2.5 4.3 MAS43 BT5 PFS4.75 4 5 4 5 3 4 88 66.7 M2 75 24.5 5 2 p. 23 p. 24 p. 86
MAS 43 BT FITMI Balanceable toolholder for milling heads with threaded fitting D ANDREA 2 2 2 2 24 27 3 33 M d d2 d3 39 BT REF. CODE M d H6 d2 d3 2 kg MAS43 BT4 FM8.25 4 85 8 4 3 5 64 25.9 MAS43 BT4 FM8.5 4 86 8 4 3 M 8 8.5 3 23 89 5 7 MAS43 BT4 FM8.75 4 87 8 4 3 25 4 75. MAS43 BT4 FM.25 4 85 4 3 2 64 25.9 MAS43 BT4 FM.5 4 86 4 3 25 89 5 M.5 8 8 MAS43 BT4 FM.75 4 87 4 3 28 4 75. MAS43 BT4 FM. 4 88 4 3 3 39.2 4 MAS43 BT4 FM2.25 4 85 2 4 3 23 64 25.9 MAS43 BT4 FM2.5 4 86 2 4 3 25 89 5 M 2 2.5 2 8.5 MAS43 BT4 FM2.75 4 87 2 4 3 3 4 75. MAS43 BT4 FM2. 4 88 2 4 3 35 39.2 MAS43 BT4 FM6.25 4 85 6 4 3 3 64 25 MAS43 BT4 FM6.5 4 86 6 4 3 33 89 5.2 MAS43 BT4 FM6.75 4 87 6 4 3 M 6 7 29 35 4 75 8.5.3 MAS43 BT4 FM6. 4 88 6 4 3 4 39.6 MAS43 BT4 FM6.25 4 89 6 4 3 45 64 25.9 MAS43 BT5 FM2.5 4 86 2 5 3 25 2 5 2. MAS43 BT5 FM2. 4 88 2 5 3 35 52 2.4 M2 2.5 2 8.5 MAS43 BT5 FM2.5 4 9 2 5 3 45 22 5 3.7 5 MAS43 BT5 FM2.2 4 92 2 5 3 53 252 2 4.9 MAS43 BT5 FM6.5 4 86 6 5 3 33 2 5 2.3 MAS43 BT5 FM6. 4 88 6 5 3 4 52 2.7 M6 7 29 8.5 MAS43 BT5 FM6.5 4 9 6 5 3 53 22 5 4 MAS43 BT5 FM6.2 4 92 6 5 3 53 252 2 5.3 p. 86 p. 23
TOPRUN Balanceable collet chucks holder CAT INCH ER - DIN 6499 2 24 27 3 33 d d2 2 4 fig. 2 2 fig. 2 2 2 2 24 27 3 33 d d2 d3 Supplied without collets and clamping wrenches CAT REF. CODE TYPE d d2 d3 2 kg fig. CAT4 UNC ER6.8 4 6 4 45-8 4 - ER6 /64-3/8 24 CAT4 UNC ER6.2 4 2 6 4 45 34 2 8 4.2 2 4 CAT4 UNC ER25.9 4 25 4 45-9 5 -.2 ER25 /32-5/8 38 CAT4 UNC ER25.4 4 2 25 4 45 42 4 5.7 2 CAT4 UNC ER32. 4 32 4 45 ER32 5/64-3/4 5 - - -.4 CAT5 UNC ER32. 4 32 5 45-63.5-3.5 ER32 5/64-3/4 5 CAT5 UNC ER32.5 4 2 32 5 45 62 5 3.5 55 3.7 2 5 CAT5 UNC ER4. 4 4 5 45-73.5-4 ER4 /8-63 CAT5 UNC ER4.6 4 2 4 5 45 67 6 23.5 65 4.2 2 N The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of.5 mm. p. 24 p. 22
8 7 9 6 5 4 2 3 CAT INCH High precision ultra-tight balanceable toolholder D ANDREA FORCE 2 2 2 24 27 3 33 2 d d2 g.2.5 2 4 Without clamping wrench CAT REF. CODE d d2 2 lb CAT4 UNC FORCE 3/4.75 4 9 4 45.75.89 2.953 2.66 2.363 2.867 4 CAT4 UNC FORCE -/4.5 4 3 4 45.25 2.599 4.34-3.5 3.969 5 CAT5 UNC FORCE -/4. 4 3 5 45.25 2.599 3.937 3.544 3.5 6.65 KIT FORCE KIT K FORCE 3/4 consisting of: FORCE 3/4 RC 3/4./4 RC 3/4.5/6 RC 3/4.3/8 RC 3/4./2 RC 3/4.5/8 CHV 5 KIT K FORCE -/4 consisting of: FORCE -/4 RC -/4.3/8 RC -/4./2 RC -/4.5/8 RC -/4.3/4 RC -/4. CHV 75 CAT REF. CODE KIT K FORCE 3/4 CAT4 6 9 4 45 4 KIT K FORCE -/4 CAT4 6 3 4 45 5 KIT K FORCE -/4 CAT5 6 3 5 45 2 2 2 24 27 3 33 D UTRA-TIGHT TIGHTENING The FORCE ultra high tightening power is guaranteed by the reduced allowance. 33 COOANT OUTET VCR 3/4, - VCR -/4 screw for coolant passage through the tool (see p. 22) on request. 3xD PRECISION The concentricity precision is always below 5 micron. 2 VCR 3/4 VCR -/4 p. 94 p. 22 p. 24
TOPRUN Balanceable Weldon toolholder CAT INCH WD 2 2 2 24 27 3 33 d d2 42 fig. 2 2 2 24 27 3 33 d d2 fig. 2 CAT REF. CODE d d2 lb fig. CAT4 UNC WD 3/8.7 4 2 9 4 45.375.63 2.756.82.985 CAT4 UNC WD /2.7 4 2 3 4 45.5.339 2.756.82 2.646 4 CAT4 UNC WD 5/8.75 4 2 5 4 45.625.654 2.953.378 2.867 CAT4 UNC WD 3/4.75 4 2 9 4 45.75.89 2.953-3.87 CAT4 UNC WD.5 4 2 26 4 45. 2.25 4.34-4.9 2 CAT4 UNC WD -/4. 4 2 3 4 45.25 2.5 4.33-5.72 2 CAT5 UNC WD 3/4.75 4 2 9 5 45.75.89 2.953.56 7.277 5 CAT5 UNC WD. 4 2 26 5 45. 2.25 3.937 2.5 8.379 2 CAT5 UNC WD -/4. 4 2 3 5 45.25 2.5 3.937 2.5 8.82 2 p. 24 p. 23
CAT INCH PFS Balanceable face mill holder D ANDREA 2 2 2 24 27 3 33 d d2 43 CAT REF. CODE d d2 lb CAT4 UNC PFS 3/4.55 4 5 9 4 45.75.575 2.66.6 2.646 4 CAT4 UNC PFS.6 4 5 26 4 45..969 2.363.6 3.87 CAT4 UNC PFS -/4.7 4 5 3 4 45.25 2.363 2.756.6 3.969 CAT5 UNC PFS 3/4.55 4 5 9 5 45.75.575 2.66.6 7.56 5 CAT5 UNC PFS.6 4 5 26 5 45..969 2.363.6 7.497 CAT5 UNC PFS -/4.7 4 5 3 5 45.25 2.363 2.756.6 8.379 CAT5 UNC PFS -/2.7 4 5 38 5 45.5 3.465 2.756.867.364 p. 24 p. 24
MODUHARD ANDREA High precision modular toolholder system 2 24 27 3 33 2 2 ARBORS EXTENSIONS REDUCTIONS AND COOANT FEED CHUCKING TOOS p. 49-6 p. 62 p. 7 p. 88 p. 86 p. 49-6 p. 63 p. 7 p. 64 p. 8-9 p. 86 p. 49-6 p. 65 p. 2 p. 86 p. 49-6 p. 66-67 3 33 3 6 g.6 2 g.6 2 p. 65 p. 2 p. 22 p. 49-6 p. 24 p. 23 p. 49-6 p. 25 p. 23
2 DA' NDREA MA DE IN I TA Y BF 5/4. 48-63.2 DA' NDREA MA DE IN I TA Y BF 5/4. 48-63.2 5 R E N DA' MA DE 32 HS N 5 Y I N I T A DA' NDREA MA DE IN I TA Y BF 5/4. 48-63.2 Index MODUHARD ANDREA High precision modular toolholder system HEADS AND DOUBE-BIT BORING BARS TESTAROSSA AND BORING BARS KIT p. 7 2 2 2 2 24 27 3 33 33 3 27 24 2.2ø.2 D'AN DR EA MADE IN ITAY TRM HS p. 82 D'AN DR EA MADE I ITAY TRM p. 83 p. 96 p. 7 p. 83 p. 98 p. 86 p. 87 p. p. 7-73 D A TRM 63..2 p. 88 p. 2 p. 4 p. 74-75 p. 89-92 p. 8-9 p. 76-77 p. 79 p. 84-85 p. 93 p. 8-8 p. INFO p. 28-29 WinTool p. 8-8 p. 2-5 p. 28
MODUHARD ANDREA What is MHD? 46 A modular toolholder system for boring, milling, drilling, tapping. A rigid high precision system, conceived and manufactured with the most advanced design and production facilities, backed by an experience over many decades in boring operations. A system of extreme flexibility and simplicity suitable for machine tools, machining centres and flexible manufacturing systems. A system for machining to closest tolerances with a high degree of surface finish. A system with a patented cylindrical-conical coupling and radial expanding pin ensuring maximum rigidity and concentricity in boring and milling jobs. A system with internal coolant supply in all its components. A system available in 8 sizes with full interchangeability of all components.
The MHD coupling D ANDREA SIZES AND DRIVING TORQUE MHD Ø d Ø m S Nm MHD 6 6 2,5 2-2,5 MHD 2 2 3 3 4-4,5 MHD 25 25 6 3 6,5-7,5 MHD 32 32 2 4 7-8 MHD 4 4 25 5 6-8 MHD 5 5 32 6 3-35 MHD 63 63 42 8 8-9 MHD 8 8 42 8 8-9 47 Ø d Ø m S The MHD coupling is the heart of the tool system as it ensures utmost rigidity and concentricity during milling and boring operations. This is achieved by the cylindrical-conical fit and by a radial expanding bolt for clamping and driving. FITTING INSTRUCTIONS The conical and cylindrical surfaces should be carefully cleaned before assembly. This will ensure good rigidity and coaxiality and prevent any damage to the surfaces. Assembly -Secure the arbor to a rigid support. -Fit the required component (adaptor, extension, double-bit boring bar, boring head etc.) to the arbor ensuring that the radial expanding pin does not project from the cylindrical part. -Clamp the component by turning the radial pin clockwise with the hexagonal wrench provided or with a torque wrench. Recommended torque: MHD 6 = 2 2,5 Nm MHD 2 = 4 4,5 Nm MHD 25 = 6,5 7,5 Nm MHD 32 = 7 8 Nm MHD 4 = 6 8 Nm MHD 5 = 3 35 Nm MHD 63 = 8 9 Nm MHD 8 = 8 9 Nm Disassembly -Secure the arbor to a rigid support. -Unlock the radial pin by turning it counterclockwise. The above operations should be carried out using suitable tools. MAINTENANCE The conical and cylindrical surfaces of each component should be cleaned and lubricated at periodic intervals. The expanding radial pin should be treated regularly with an anti-souff lubricant. The slide guideway of the micrometric boring bars should be cleaned and lubricated at periodic intervals. The assembly tools should be maintained in perfect condition.
MODUHARD ANDREA Arbors Extensions Reductions ARBORS Arbors are manufactured in accordance with DIN 6987 A-B, MAS 43 BT, DIN 28, ANSI-CAT, DIN 69893-A and are made of carburized steel, hardened and ground to AT3 tolerance. They are available in three sizes, MHD 5, MHD 63 and MHD 8. Taper ISO 4 is recommended for size MHD 5 only. Arbor size MHD 8 is recommended for heavy milling and for bores deeper than 25 mm and exceeding 25 mm diameter. Special arbors are available on request. EXTENSIONS Extensions of various lengths are available for each MHD size, allowing greater flexibility in machining depth. REDUCTIONS MHD components of a smaller size can be used by means of adaptor sleeves which allow greater interchangeability and ensure tool rigidity. 48
DIN 69893 HSK-A Arbors D ANDREA ) MHD' d ) Cutting edge position Supplied with coolant tube HSK-A REF. CODE MHD d kg 5 HSK-A5 MHD 5.66 4 6 5 5 5 2 5 66 -.6 63 HSK-A63 MHD 5.66 4 6 5 5 63 2 5 66 4.9 HSK-A63 MHD 63.75 4 6 63 5 63 2 63 75 -. HSK-A8 MHD 5.7 4 6 5 5 8 2 5 7 44.5 8 HSK-A8 MHD 63.8 4 6 63 5 8 2 63 8 54.8 HSK-A8 MHD 8.86 4 6 8 5 8 2 8 86-2. HSK-A MHD 5.72 4 6 5 5 2 5 72 43 2.4 HSK-A MHD 63.82 4 6 63 5 2 63 82 53 2.7 HSK-A MHD 8.88 4 6 8 5 2 8 88 59 3 49 ) MHD'd ) Cutting edge position Supplied with coolant tube HSK-A REF. CODE MHD d kg 63 HSK-A63 MHD 5.2 4 6 5 5 63 28 5 2 94.7 HSK-A MHD 5.2 4 6 5 5 28 5 2 9 3.2 HSK-A MHD 63.5 4 6 63 5 28 63 5 2 4.5 HSK-A MHD 8.8 4 6 8 5 28 8 8 5 6.5 p. 87 p. 2
MODUHARD ANDREA Arbors ISO 7388/ DIN 6987 ) AD MHD d 5 ) Cutting edge position ISO REF. CODE MHD d kg 3 DIN6987-A3 MHD 32.3 4 6 32 3 2 32 3.5.4 DIN6987-A3 MHD 5.6 4 6 5 3 2 5 6 -.6 4 DIN6987-A4 MHD 5.48 4 6 5 4 2 5 48 29.9 DIN6987-A4 MHD 63.8 4 6 63 4 2 63 8 -.5 DIN6987-A45 MHD 5.48 4 6 5 45 2 5 48 29.7 45 DIN6987-A45 MHD 63.6 4 6 63 45 2 63 6 4.9 DIN6987-A45 MHD 8.66 4 6 8 45 2 8 66-2.2 DIN6987-A5 MHD 5.48 4 6 5 5 2 5 48 29 2.7 5 DIN6987-A5 MHD 63.56 4 6 63 5 2 63 56 37 2.8 DIN6987-A5 MHD 8.62 4 6 8 5 2 8 62 43 3.4 AD+B ) 2 MHD' d ) Cutting edge position ISO REF. CODE MHD d kg 4 DIN6987-AD+B4 MHD 5.2 4 6 5 4 28 5 2.7 DIN6987-AD+B5 MHD 5.2 4 6 5 5 28 5 2 3.5 5 DIN6987-AD+B5 MHD 63.5 4 6 63 5 28 63 5 3 5 DIN6987-AD+B5 MHD 8.8 4 6 8 5 28 8 8 6 6.9 p. 22 p. 86
ISO 7388/ DIN 6987 Arbors D ANDREA ) B 2 MHD' d ) Cutting edge position ISO REF. CODE MHD d kg 4 DIN6987-B4 MHD 5.48 4 6 5 4 2 5 48 29.9 DIN6987-B4 MHD 63.8 4 6 63 4 2 63 8 -.5 DIN6987-B45 MHD 5.48 4 6 5 45 2 5 48 29.7 45 DIN6987-B45 MHD 63.6 4 6 63 45 2 63 6 4.9 DIN6987-B45 MHD 8.66 4 6 8 45 2 8 66-2.2 DIN6987-B5 MHD 5.48 4 6 5 5 2 5 48 29 2.7 5 DIN6987-B5 MHD 63.56 4 6 63 5 2 63 56 37 2.8 DIN6987-B5 MHD 8.62 4 6 8 5 2 8 62 43 3.4 5 p. 86 p. 22
MODUHARD ANDREA Arbors MAS 43 BT ) 52 ) Cutting edge position ISO REF. CODE MHD d kg 3 MAS43-BT3 MHD 32.32 4 6 32 3 3 32 32.6.5 MAS43-BT3 MHD 5.6 4 6 5 3 3 5 6 -.7 35 MAS43-BT35 MHD 5.6 4 6 5 35 3 5 6 36.8 4 MAS43-BT4 MHD 5.48 4 6 5 4 3 5 48 2.9 MAS43-BT4 MHD 63.66 4 6 63 4 3 63 66 -.2 MAS43-BT45 MHD 5.62 4 6 5 45 3 5 62 29.7 45 MAS43-BT45 MHD 63.7 4 6 63 45 3 63 7 37 2.3 MAS43-BT45 MHD 8.7 4 6 8 45 3 8 7 37 2.7 MAS43-BT5 MHD 5.66 4 6 5 5 3 5 66 28 3.5 5 MAS43-BT5 MHD 63.75 4 6 63 5 3 63 75 37 3.7 MAS43-BT5 MHD 8.75 4 6 8 5 3 8 75 37 4 B 2 MHD' d MHD' d ) ) Cutting edge position ISO REF. CODE MHD d kg 4 MAS43-BT4B MHD 5.2 4 6 5 4 38 5 2 93.9 MAS43-BT5B MHD 5.2 4 6 5 5 38 5 2 82 4.2 5 MAS43-BT5B MHD 63.5 4 6 63 5 38 63 5 2 5.8 MAS43-BT5B MHD 8.8 4 6 8 5 38 8 8 42 7.5 p. 23 p. 86
MAS 43 BT Arbors D ANDREA B ) 2 MHD' d 53 ) Cutting edge position ISO REF. CODE MHD d kg 4 MAS43-BT4B MHD 5.48 4 6 5 4 3 5 48 2.9 MAS43-BT4B MHD 63.66 4 6 63 4 3 63 66 -.2 MAS43-BT5B MHD 5.66 4 6 5 5 3 5 66 28 3.5 5 MAS43-BT5B MHD 63.75 4 6 63 5 3 63 75 37 3.7 MAS43-BT5B MHD 8.75 4 6 8 5 3 8 75 37 4 p. 86 p. 23
MODUHARD ANDREA Arbors ANSI/CAT ) ANSI/CAT METRIC M MHD' d 54 ) Cutting edge position ISO REF. CODE MHD d M lb 4 ANSI/CAT4 MHD 5.66 4 6 5 4 4 5 2.599.85 2.426 M6 ANSI/CAT4 MHD 63. 4 6 63 4 4 63 3.937-4.9 ANSI/CAT45 MHD 5.48 4 6 5 45 4 5.89.42 3.749 45 ANSI/CAT45 MHD 63.75 4 6 63 45 4 63 2.953 2.25 M2 4.63 ANSI/CAT45 MHD 8.8 4 6 8 45 4 8 3.5-5.954 ANSI/CAT5 MHD 5.48 4 6 5 5 4 5.89.42 6.395 5 ANSI/CAT5 MHD 63.56 4 6 63 5 4 63 2.25.45 M24 6.395 ANSI/CAT5 MHD 8.62 4 6 8 5 4 8 2.44.693 7.56 p. 24
ANSI/CAT Arbors D ANDREA CAT INCH ) M MHD' d ) Cutting edge position ISO REF. CODE MHD d M lb 4 CAT4UNC MHD 5.66 4 6 5 4 45 5 2.599.85 2.426 UNC 5/8 - CAT4UNC MHD 63. 4 6 63 4 45 63 3.937-4.9 CAT45UNC MHD 5.48 4 6 5 45 45 5.89.43 3.749 45 CAT45UNC MHD 63.75 4 6 63 45 45 63 2.953 2.295 UNC 3/4-4.63 CAT45UNC MHD 8.8 4 6 8 45 45 8 3.5-5.594 CAT5UNC MHD 5.48 4 6 5 5 45 5.89.42 6.395 5 CAT5UNC MHD 63.56 4 6 63 5 45 63 2.25.457 UNC - 8 6.395 CAT5UNC MHD 8.62 4 6 8 5 45 8 2.44.693 7.56 55 CAT INCH ) M MHD'd ) Cutting edge position ISO REF. CODE MHD d M lb 4 CAT4UNC MHD 5.2 4 6 5 4 49 5 4.724 3.976 UNC 5/8-4.55 CAT5UNC MHD 5.2 4 6 5 5 49 5 4.724 3.976 9.37 5 CAT5UNC MHD 63.5 4 6 63 5 49 63 5.95 5.57 UNC - 8 3.39 CAT5UNC MHD 8.8 4 6 8 5 49 8 7.86 6.338 8.48 p. 24
MODUHARD ANDREA Arbors DIN 28-A OTT ) M MHD' d 56 ) Cutting edge position ISO REF. CODE MHD d M kg 3 DIN28-A3 MHD 5.58 4 6 5 3 5 58 - M2.6 4 DIN28-A4 MHD 5.48 4 6 5 4 5 48 36.5.9 M6 DIN28-A4 MHD 63.6 4 6 63 4 63 6 -.2 DIN28-A45 MHD 5.48 4 6 5 45 5 48 33.6 45 DIN28-A45 MHD 63.6 4 6 63 45 63 6 45 M2.9 DIN28-A45 MHD 8.66 4 6 8 45 8 66-2.2 DIN28-A5 MHD 5.48 4 6 5 5 5 48 33 2.6 5 DIN28-A5 MHD 63.56 4 6 63 5 63 56 4 M24 2.7 DIN28-A5 MHD 8.6 4 6 8 5 8 6 45 3.2 NMTB ) M MHD' d ) Cutting edge position ISO REF. CODE MHD d M kg 4 NMTB4 MHD 5.48 4 6 5 4 5 5 48 36.5.9 UNC 5/8 - NMTB4 MHD 63.6 4 6 63 4 5 63 6 -.2 NMTB5 MHD 5.48 4 6 5 5 5 5 48 33 2.6 5 NMTB5 MHD 63.56 4 6 63 5 5 63 56 4 UNC - 8 2.7 NMTB5 MHD 8.6 4 6 8 5 5 8 6 45 3.2 p. 25
Arbors D ANDREA DIN 228/A 227 M MHD' d MORSE REF. CODE MHD d M kg 4 MORSE4-A MHD 5.63 4 6 5 3 4 M6 5 63.9 4 SIP MORSE4-A SIP MHD 5.63 4 6 5 3 4 M4 57 DIN 228/B 86 MHD' d MORSE REF. CODE MHD d kg 4 MORSE4-B MHD 5.56 4 6 5 2 4 5 56.9 5 MORSE5-B MHD 63.65 4 6 63 2 5 63 65.5 p. 26
MODUHARD ANDREA Arbors R8 METRIC/INCH ) 58 ) Cutting edge position REF. CODE MHD d M kg R 8 (M2) 4 6 5 5 8 5 5 M2x.75.8 R 8 (UNF 7/6-2) 4 6 5 5 8 5 5 5 UNF 7/6-2.8 BR d2 h6 d2 h5 MHD' d fig. MHD' d M MHD d fig. 2 METRIC REF. CODE MHD d d2 fig. kg BR 6/6. 65 7 86 6 66 6.5 BR 2/2.25 65 7 82 25 2 25 85 2.3 BR 25/32.35 4 6 32 8 25 32 35 25 2.7 BR 32/5.6 4 6 5 8 32 5 4 6 32 2 INCH REF. CODE MHD d d2 fig. lb BR 32.35 4 6 32 8 25 5 32 3.937.378. 2.54 BR -/4 5.6 4 6 5 8 32 5 5 5.5 2.362.25 2 2.2 p. 27
Arbors D ANDREA DIN 279 2 M d5 d4 d3 MHD' d d2 59 REF. CODE MHD d d2 d3 d4 d5 2 M kg DIN 279-4.5 4 6 5 2 4 5 9 88.89 66.7 35 2 M2.8 DIN 279-4.63 4 6 63 2 4 63 9 88.89 66.7 47 3 M2 2 DIN 279-5.63 4 6 63 2 5 63 35 28.57 5.6 45 2 3 M6 5.4 DIN 279-5.8 4 6 8 2 5 8 35 28.57 5.6 5 2 36 M6 5.3 MR M d4 d3 -. -.3 MHD' d d2 REF. CODE MHD d d2 d3 d4 M kg MR 5/8.8 45 2 8 6 63-8 8 5 65 45 5 M6.5 MR 63/98.8 45 2 98 6 63-8 98 63 8 45 6 M8 3. MR 8/3.8 45 2 3 24 63-8 3 8 4.6 45 8 M 6.
MODUHARD ANDREA Carbide bars 6 CARBIDE BARS FOR DEEP-HOE MACHINING D Andrea solves the deep- diameter 6, 2, 25, 32 mm the machining of holes, TS double-bit roughing heads, hole boring machining by and ending with MHD arbor. whose depth is 6.3, 8 and TRM Testarossa finishing means of a wide programme BMD bars are built in three times the diameter/bar. heads and PE chucking tools of BMD carbide bars having different working lengths for BMD bars accept: for ER collets.
Carbide bars D ANDREA BMD Ød2h5 MHD' d METRIC REF. CODE MHD d d2 kg BMD 6/6. 65 7 86 5 66.3 BMD 6/6.4 65 7 86 4 5 6 6 4 9.4 BMD 6/6.7 65 7 86 7 5 7 26.5 BMD 2/2.35 65 7 82 35 5 35 85.6 BMD 2/2.7 65 7 82 7 5 2 2 7 2.75 BMD 2/2.2 65 7 82 2 5 2 6.9 BMD 25/25.6 65 7 825 6 5 6 BMD 25/25.25 65 7 825 25 5 25 25 25 5.3 BMD 25/25.255 65 7 825 255 5 255 2.6 BMD 32/32.95 65 7 832 95 5 95 37 2. BMD 32/32.25 65 7 832 25 5 32 32 25 87 2.8 BMD 32/32.35 65 7 832 35 5 35 257 3.5 6 INCH REF. CODE MHD d d2 lb BMD 5/8 6. 65 7 86 6 5 4.33 2.598.66 BMD 5/8 6.4 65 7 86 64 5 6.625 5.5 3.582.88 BMD 5/8 6.7 65 7 86 67 5 6.692 4.96. BMD 3/4 2.35 65 7 82 635 5 5.34 3.346.32 BMD 3/4 2.7 65 7 82 67 5 2.75 6.692 4.724.65 BMD 3/4 2.2 65 7 82 62 5 8.267 6.299.98 BMD 25.6 65 7 825 66 5 6.299 4.33 2.2 BMD 25.25 65 7 825 625 5 25. 8.7 5.95 2.86 BMD 25.255 65 7 825 6255 5.39 7.874 3.52 BMD -/4 32.95 65 7 832 695 5 7.677 5.393 4.63 BMD -/4 32.25 65 7 832 625 5 32.25 9.842 7.362 6.7 BMD -/4 32.35 65 7 832 635 5 2.4.8 7.7
MODUHARD ANDREA Extensions PR MHD' d 62 REF. CODE MHD d lb PR 6.25 65 69 6 25 6.984.9 PR 2.32 65 69 2 32 2.26.5 PR 25.25 65 69 25 25.984.2 25 PR 25.4 65 69 25 4.575.33 PR 32.32 65 69 32 32.26.44 32 PR 32.5 65 69 32 5.968.66 PR 4.4 65 69 4 4.575.88 4 PR 4.63 65 69 4 63 2.48.32 PR 5.5 65 69 5 5.968.54 PR 5.8 65 69 5 8 5 3.5 2.43 PR 5. 65 69 5 3.937 3.3 PR 63.63 65 69 63 63 2.48 3.9 PR 63. 65 69 63 63 3.937 4.85 PR 63.25 65 69 63 25 4.92 6.39 PR 8.8 65 69 8 8 3.5 6.6 PR 8.25 65 69 8 25 8 4.92.4 PR 8.6 65 69 8 6 6.299 3.45 p. 96
RD Reductions D ANDREA MHD' d MHD' d2 REF. CODE MHD d MHD d2 lb RD 2/6.2 65 7 2 6 2 6.788.63. RD 25/6.2 65 7 25 6 6.788.59.55 25 RD 25/2.25 65 7 25 2 2.985.788.77 RD 32/6.24 65 7 32 6 6.945.79.33 RD 32/2.25 65 7 32 2 32 2.985.788.33 RD 32/25.28 65 7 32 25 25.3.96.33 RD 4/6.24 65 7 4 6 6.945.67.397 RD 4/2.26 65 7 4 2 2.24.788.44 4 RD 4/25.28 65 7 4 25 25.3.867.552 RD 4/32.32 65 7 4 32 32.26.63.662 RD 5/6.24 65 7 5 6 6.945.59.882 RD 5/2.26 65 7 5 2 2.24.79.882 RD 5/25.28 65 7 5 25 5 25.3.827.882 RD 5/32.32 65 7 5 32 32.26.985.993 RD 5/4.36 65 7 5 4 4.48.82.3 RD 63/5.4 65 7 63 5 63 5.575.339.985 RD 8/5.45 65 7 8 5 5.77.47 2.666 8 RD 8/63.6 65 7 8 63 63 2.363 2.48 3.749 63 p. 96
MODUHARD ANDREA Reductions RD MHD' d MHD' d2 64 REF. CODE MHD d MHD d2 lb RD 5/6.4 65 7 5 6 2.575.26.44 6 RD 5/6.74 65 7 5 6 3 2.94 2.559.552 RD 5/2.7 65 7 5 2 2 2.756 2.44.662 2 RD 5/2.93 65 7 5 2 3 3.662 3.347.772 RD 5/25.87 65 7 5 25 2 5 3.426 3.5.323 25 RD 5/25.7 65 7 5 25 3 4.67 4.33.434 RD 5/32.87 65 7 5 32 2 3.426 3.5.654 32 RD 5/32.44 65 7 5 32 3 5.67 5.394 2.25 RD 5/4.87 65 7 5 4 2 3.426 3.5.985 4 RD 5/4.76 65 7 5 4 3 6.93 6.693 3.969 p. 96
RAV Vibration-damping reductions D ANDREA MHD' d d3 MHD' d2 REF. CODE MHD d MHD d2 d3 lb RAV 5/6.74 65 7 5 6 5 6.689 2.94 2.559.882 RAV 5/2.93 65 7 5 2 5 2.847 3.662 3.347.3 RAV 5/25.7 65 7 5 25 5 5 25.63 4.67 4.33.764 RAV 5/32.44 65 7 5 32 5 32.378 5.67 5.433 3.87 RAV 5/4.76 65 7 5 4 5 4.85 6.93 6.693 5.53 RAV 63/5.22 65 7 63 5 5 63 5 2.363 8.662 8.426 2.348 RAV 8/63.28 65 7 8 63 5 8 63 3.32.24.79 23.373 65 MHD'd MHD'd2 REF. CODE MHD d MHD d2 lb RD 5/63.56 65 7 5 63 5 63 2.25 2.42 p. 96
MODUHARD ANDREA Balancing rings BC di de 3 6 g.6 2 A 66 REF. CODE MHD de di (G6) BC 42.32 38 7 25 32 32 42 3.5 4 BC 5.4 38 7 25 4 4 5 39.5 5 BC 63.5 38 7 25 5 5 63.5 49.8 6 BC 8.63 38 7 25 63 63 8 62.8 8 ASSEMBY -Remove the plastic guard ring -Insert the BC ring and lock the A screws.
4 2 3 M A D E BF Ø 28-38.2Ø Y Balancing rings D ANDREA 3 33 3 6 3 33 3 6 g.6 2 g.6 2 g.6 2 g.6 2 3 33 3 6 g.6 2 g.6 2 D 'A N D R E A I N I T A 25/25.5 67 The BC balancing ring, only by setting the two incorporated graduated counterweights, allows to balance, in an accurate and economical way, the toolholder on which it is mounted. The use of the BC ring provides the following advantages: improved accuracy and surface finish considerable extension of tool life considerable extension of spindle bearings life drastic reduction of vibrations and noise level in the machining centre. The purpose of the balancing of a toolholder is to improve the distribution of the masses of the different elements in order to produce centrifugal forces within a prescribed limit, when spinning at a given spindle speed (RPM). The balancing operation for a toolholder has the aim to bring the original unbalance within the maximum admissible level G prescribed by the ISO 94/ standards.
MODUHARD ANDREA Heads and double-bit boring bars 4 3 5 2 68 FEATURES The double-bit boring bars are simple and extremely stable due to serrated mating surfaces between the bit holder and the boring bar itself and also to the constant spacing between the bit holder clamp screw and the cutting edge. COMPONENTS. Setting screw 2. Tools clamp screws 3. Coolant outlets 4. Body 5. Bit holders
Heads and double-bit boring bars D ANDREA ø ø 2 ø SSCC SSCC SMC SSCC PT SSCC 69 A A A A ø fig. a fig. b fig. c USE The radial setting of the cutting edges should be carried out with tool presetting equipment. The boring bars are fitted with two bit holders for roughing operations involving heavy chip removal. The double-bit boring bars may include: - (fig. a) two SSCC bit holders on the same plane and with the two cutting edges set at identical radial distance for high feed rate roughing operations. - (fig. b) an SSCC bit holder and an SMCC bit holder not at the same plane and with the two cutting edges set at different radial distances for high cutting depth roughing operations. - (fig. c) The boring bars are fitted with a single bit holder for roughing and finishing operations involving normal chip removal. The serrated surface protection plate PT should always be fitted. IMPORTANT NOTE Bit holders and inserts should be firmly fixed.
MODUHARD ANDREA Heads and double-bit boring bars TS Ø 8 ~ 2 d2 MHD' d ø ø ø SSCC SMCC SSSC SSTC REF. CODE Ø MHD d d2 S... lb 7 TS 6/6 45 55 6 34 8 ~ 22 6.63.339 - S 6. TS 2/2 45 55 2 4 22 ~ 28 2.788.575 - S 2.99 TS 25/25 45 55 25 5 28 ~ 38 25.985.969 - S 25.44 TS 32/32 45 55 32 63 35.5 ~ 5 32.26 2.48 - S 32-33.772 TS 4/4 45 55 4 8 5 ~ 68 4.575 3.5 - S 4-4.544 TS 5/5 45 53 5 68 ~ 9 5 2.66 3.937.969 S 5 3.38 TS 5/63 45 53 63 8 9 ~ 2 5 2.835 3.5 2.363 S 63 4.4 TS 63/63 45 54 63 25 9 ~ 2 63 2.835 4.922 2.48 S 63 6.65 2 ~ 6 S 8 TS 8/8 45 54 8 4 8 3.74 5.52 2.953.687 6 ~ 2 S 9 BS Ø 28 ~ 68 MHD' d d2 ø ø SSCC SMCC SSSC REF. CODE Ø MHD d d2 S lb BS 5/25.63 45 53 25 63 28 ~ 38.985 2.855 2.48 S 25.323 BS 5/32.8 45 53 32 8 35.5 ~ 5 5.26 3.485 3.5 S 32-33.764 BS 5/4. 45 53 4 5 ~ 68.575 4.233 3.937 S 4-4 2.646 BS 63/25. 45 54 25 4.39 3.937 2.426 28 ~ 38.985 S 25 BS 63/25.6 45 54 25 6 6.752 6.3 2.867 BS 63/32.25 45 54 32 25 5.335 4.922 3.87 35.5 ~ 5 63.26 S 32-33 BS 63/32.2 45 54 32 2 8.288 7.874 4.9 BS 63/4.6 45 54 4 6 6.674 6.3 4.63 5 ~ 68.575 S 4-4 BS 63/4.25 45 54 4 25.27 9.843 6.395 p. 28 p. 8-8 p. 96 INFO
BPS Ø 2 ~ 5 Double-bit boring crossbars D ANDREA 24 54 8 27.5 7 Ø 66.7 A MHD' 8 Ø 4 H7 Ø PF 8/4 n 4 M2 x 35 SSCC 9 SMCC 9 SSSC 9 SSTC 9 PF 8/4 excluded REF. CODE Ø A S 9 kg BPS 2 43 55 4 88 98 2 ~ 3 98 SSCC 9 5.2 BPS 3 43 55 4 88 298 3 ~ 4 298 SMCC 9 SSSC 9 7.7 BPS 4 43 55 4 88 398 4 ~ 5 398 SSTC 9. p. 97 p. 28 INFO
MODUHARD ANDREA Double-bit boring crossbars 28 3.5 9 8 59 39.5 72 Ø.6 A MHD'8 Ø 6H7 Ø /4 GAS PF 8/6 N 4 M6 x 5 SSCC 9 SMCC 9 SSSC 9 SSTC 9 REF. CODE Ø A S..9 kg BPS 5 43 55 6 88 494 5 ~ 6 494 SSCC 9 7.5 BPS 6 43 55 6 88 594 6 ~ 7 594 SMCC 9 SSSC 9 9 BPS 7 43 55 6 88 694 7 ~ 8 694 SSTC 9.5 p. 28 p. 97 INFO
Back-facing machining D ANDREA SSQC roughing bit-holders perform roughing machining of holes back-facing. The bit-holders can be mounted on the TS double-bit roughing heads, on BS double-bit boring bars and on BPS bars, thus allowing a working range from 2 to 82 mm diameter. For back-facing machining use only one SSQC bit-holder. In order to protect from the chips the part of the TS and BS serration groove remaining exposed, it is advisable to use a PT protection plate (see p. 78). TS... d BS... d BPS... d d2 d2 d2 73 d d d d min = (d+d2+) : 2 REF. CODE REF. TS/BS/BPS d d2 SSQC 6 47 5 5 6 26 TS 6/6 2-24 6 27.5 SSQC 2 47 5 5 2 26 TS 2/2 23.5-3 2 32.5 TS 25/25 39 SSQC 25 47 5 5 25 26 BS 5/25.63 52 29.5-4 25 BS 63/25. 89 BS 63/25.6 49 TS 32/32 5 SSQC 33 47 5 5 33 26 BS 5/32.8 67 39-52 32 BS 63/32.25 2 BS 63/32.2 87 TS 4/4 63.5 SSQC 4 47 5 5 4 26 BS 5/4. 83.5 5-7 4 BS 63/4.6 43.5 BS 63/4.25 233.5 SSQC 5 47 5 5 5 26 TS 5/5 69-92 55 8.5 SSQC 63 47 5 5 63 26 TS 5/63 55.5 9-22 72 TS 63/63.5 SSQC 8 47 5 5 8 26 TS 8/8 2-62 95.5 TS 8/8 6-22 95.5 BPS 2 22-32 98 BPS 3 32-42 298 56.5 SSQC 9 47 5 5 9 26 BPS 4 42-52 398 BPS 5 52-62 494 BPS 6 62-72 594 6.5 BPS 7 72-82 694 p. 97 p. 28 INFO
MODUHARD ANDREA Bit-holders for double-bit items SSCC A 9 B REF. CODE Ø A B 74 SSCC 6 47 5 5 6 2.79 ~.867.35.59 SSCC 2 47 5 5 2 2.867 ~.3.374.748 SSCC 25 47 5 5 25 2.3 ~.496.493.96 CCMT 62.. TS 25 TORX T8 SSCC 32 47 5 5 32 2.398 ~.969.59.26 SSCC 33 47 5 5 32 24.398 ~.969.59.26 SSCC 4 47 5 5 4 2.969 ~ 2.678.748.575 CCMT 9T3.. TS 4 TORX T5 SSCC 4 47 5 5 4 24.969 ~ 2.678.748.575 SSCC 5 47 5 5 5 24 2.678 ~ 3.544.867 2.26 SSCC 63 47 5 5 63 2 3.544 ~ 4.725.63 2.776 CCMT 24.. TS 5 TORX T25 SSCC 8 47 5 5 8 2 4.725 ~ 6.3.26 3.72 SSCC 9 47 5 5 9 2 6.3 ~ 3.496.26 5.9 SMCC A 9 B REF. CODE Ø A B SMCC 25 47 5 5 25 23.3 ~.496.485.96 SMCC 32 47 5 5 32 23.398 ~.969.583.26 CCMT 62.. TS 25 TORX T8 SMCC 33 47 5 5 32 25.398 ~.969.583.26 SMCC 4 47 5 5 4 23.969 ~ 2.678.737.575 CCMT 9T3.. TS 4 TORX T5 SMCC 4 47 5 5 4 25.969 ~ 2.678.737.575 SMCC 5 47 5 5 5 25 2.678 ~ 3.544.855 2.26 SMCC 63 47 5 5 63 23 3.544 ~ 4.725.52 2.776 CCMT 24.. TS 5 TORX T25 SMCC 8 47 5 5 8 23 4.725 ~ 6.3.248 3.72 SMCC 9 47 5 5 9 23 6.3 ~ 3.496.248 5.9 p. 28 p. 8-8 INFO
Bit-holders for double-bit items D ANDREA A 75 SSSC SSTC 75 REF. CODE Ø A B SSTC 63 47 5 5 63 26 3.544 ~ 4.725.63 2.776 SSTC 8 47 5 5 8 26 4.725 ~ 6.3.26 3.72 TCMT 224.. TS 5 TORX T25 SSTC 9 47 5 5 9 26 6.3 ~ 3.496.26 5.9 Bit-holders for back-facing machining 9 A B B REF. CODE Ø A B SSSC 32 47 5 5 32 22.398 ~.969.59.26 SSSC 4 47 5 5 4 22.969 ~ 2.678.63.575 SSSC 5 47 5 5 5 22 2.678 ~ 3.544.867 2.26 SSSC 63 47 5 5 63 22 3.544 ~ 4.725.63 2.776 SSSC 8 47 5 5 8 22 4.725 ~ 6.3.26 3.72 SSSC 9 47 5 5 9 22 6.3 ~ 3.496.26 5.9 SCMT 9T3.. TS 4 TORX T5 SCMT 24.. TS 5 TORX T25 A 9 B SSQC C REF. CODE Ø A B C SSQC 6 47 5 5 6 26.787 ~.944.78.629.393 SSQC 2 47 5 5 2 26.925 ~.8.59.767.433 CCMT 62.. TS 25 TORX T8 SSQC 25 47 5 5 25 26.6 ~.574.98.944.57 SSQC 33 47 5 5 33 26.535 ~ 2.47.8.259.669 CCMT 9T3.. TS 4 TORX T5 SSQC 4 47 5 5 4 26 2.7 ~ 2.755.37.653.826 SSQC 5 47 5 5 5 26 2.76 ~ 3.622.37 2.244.964 SSQC 63 47 5 5 63 26 3.582 ~ 4.83.37 2.992.22 CCMT 24.. TS 5 TORX T25 SSQC 8 47 5 5 8 26 4.763 ~ 6.377.37 3.976.24 SSQC 9 47 5 5 9 26 6.338 ~ 3.574.37 4.83.24 p. 8-8 p. 28 INFO
MODUHARD ANDREA Toolholder heads and toolholders TP 76 REF. CODE Ø MHD d d2 PC.. lb 3.937 ~ 5.52 PC.5 TP 8/9.5 46 4 8 5 8 3.544 3.347.575 5.72 5.52 ~ 7.94 PC 2.5 5.52 ~ 7.94 PC 2.5 8.268 ~ 2.25 PC 3.5 TP 8/25.5 46 4 8 5 2 8 3.544 3.347.575 7.56 2.25 ~ 6.42 PC 4.5 6.42 ~ 9.685 PC 5.5 TU 2 d2 MHD' d d2 MHD' d ø REF. CODE MHD d 2 d2 lb TU 5/6.6 46 5 5 6 5.733.63.63 2.363 2.646 TU 63/75.2 46 5 63 2 63 2.66.788.788 2.953 5.292 TU 8/95.25 46 5 8 25 8 2.559.985.985 3.74 7.938 p. 96
Toolholder heads D ANDREA PC 5 B 2 5 55 6 59 REF. CODE B lb PC.5 43 3 5 6 95 3.74 2.867 PC 2.5 43 3 5 6 35 5.35 4.4 PC 3.5 43 3 5 6 2 7.874 7.56 PC 4.5 43 3 5 6 3.8.584 PC 5.5 43 3 5 6 4 5.748 3.892 77 6CA ISO56 95 E 9 E 95 PTGN 6CA-6 PCN 6CA-2 B 45 F B F B F B F E E 75 PSSN 6CA-2 PSRN 6CA-2 On request REF. CODE F B E PTGN 6CA-6 48 3 6 2.48.985.788.985 TNM. 64.. PCN 6CA-2 48 3 6 2 2.48.985.788.985 CNM. 24.. PSSN 6CA-2 48 3 6 3 2.87.985.788.985 SNM. 24.. PSRN 6CA-2 48 3 6 4 2.48.985.788.985 SNM. 24..
MODUHARD ANDREA Cover plates PT H d M 78 REF. CODE d H M PT 6 38 47 65 6 6.276.552 M 3x2 PT 2 38 47 65 2 2.335.67 M 4x4 PT 25 38 47 65 25 25.42.827 M 4x6 PT 32 38 47 65 32 32.548.3 M 5x2 PT 4 38 47 65 4 4.685.378 M 6x25 PT 5 38 47 65 5 5.843.87 M 8x25 PT 63 38 47 65 63 63.4 2.44 M x3 PT 8 38 47 65 8 8.335 3.248 M 2x35
Chamfering tools D ANDREA AS...45 45 d2 d ø min ø max 79 REF. CODE Ø d d2 lb AS 6.45 65 56 6 3.79 ~.3.63.3.52.77 AS 2.45 65 56 2 5.867 ~.26.788.26.59.99 DCMT 72.. TS 25 TORX T8 AS 25.45 65 56 25 8.3 ~.693.985.693.79.22 AS 32.45 65 56 32 22.378 ~ 2.26.26 2.26.867.44 AS 4.45 65 56 4 3.8 ~ 2.835.575 2.835.82.2 DCMT T3.. TS 4 TORX T5 AS 5.45 65 56 5 38 2.25 ~ 3.74.969 3.74.496 2.425 AS 63.45 65 56 63 46 2.953 ~ 4.922 2.48 4.922.8 5.7 DCMT 54.. TS 5 TORX T25 AS 8.45 65 56 8 58 3.74 ~ 6.496 3.5 6.496 2.284.466
MODUHARD ANDREA Testarossa and micrometric boring bars 2 m 7 7 6 2 8 2 5 6 7 8 4 5 4 4 6 5 2 3 3 3 FEATURES High precision work to IT6 tolerance, with excellent surface finish, is achieved using TRM boring heads and micrometric boring bars. These are very sensitive and radial correction of micron can be effected directly on the machine and easily read on the vernier scale. COMPONENTS. Body 2. Slide toolholder 3. Expanding radial pin 4. Micrometric vernier scale 5. Slide clamp screw 6. Coolant outlet 7. Tool clamp screw 8. Oiler IMPORTANT NOTE - Tool and toolholder should be firmly fixed to the slide. The only screws to be used for the operations with heads and micrometric boring bars are those listed at point Components. - The screws not listed at the point Components should not be touched in order not to compromise the correct operation of boring bars and heads. - Bit holders and boring bars should be assembled with the insert turned on the same direction of the vernier scale (see photo).
Testarossa and micrometric boring bars D ANDREA 8 - oosen the screw (5) before the vernier setting (4). Fix the screw (5) at the end of the adjustment. The POSITIVE micrometric adjustment should be carried out turning the the vernier counterclockwise (4). - Resume the radial clearance between vernier and slide toolholder every time the vernier s direction of rotation is inverted.
MODUHARD ANDREA Balanceable Testarossa METRIC 2 95 2 mm REF. CODE Ø kg TRM32 HS 45 5 32 6 2.5 ~ 8 6 38.8 INCH REF. CODE Ø lb TRM32 HS INCH 45 5 32 66. ~.7 2.363.496.764 MHD' 5 2 2 24 27 3 33 4.5 B... TRM 32 HS Ø 2.5 ~ 2 Ø RPM MAX 2. Ø 8 H6 Ø32 82 2 B... Ø8 g5 Ø Carbide tools REF. CODE Ø 2 B.2 57 2 5 2.99 ~.58.867.827.493 B.4 57 2 5 4.58 ~.237.945.945.788 96 6 B... Ø 8 g5 Tools REF. CODE Ø B.6 57 2 5 6.237 ~.35.96.827 TS 2 WCGT 2.. - TORX T6 B.8 57 2 5 8.35 ~.394.3 - TS 2 B. 57 2 5.394 ~.473.48 - - TPGX 92.. CS 25 T TORX T8 4 B... Ø 8 g5 Ø 93 Tools REF. CODE Ø B.2 57 2 5 2.473 ~.55.653 B.4 57 2 5 4.55 ~.63.889 TPGX 92.. CS 25 T TORX T8 B.6 57 2 5 6.63 ~.78 2.25 p. 29 p. 8-8 p. 96-24 INFO
Balanceable Testarossa D ANDREA 2 2 24 27 3 33 2 2 mm TRM 5 HS Ø 2.5 ~ 22 RPM MAX 2. MHD' 5 Ø Ø6H6 Ø 5 4 2 B... 83 METRIC INCH REF. CODE Ø kg TRM5 HS 45 5 5 7 2.5 ~ 22 68.5.4 REF. CODE Ø lb TRM5 HS INCH 45 5 5 67. ~.86 2.697 3.87 TRM 5/5 Ø 2.5 ~ 3 (84) MHD 5 Ø Ø 6 H6 4 B... METRIC INCH REF. CODE Ø kg TRM5/5 45 5 5 5 2.5 ~ 3 6 REF. CODE Ø lb TRM5/5 INCH 45 5 5 65. ~.2 2.363 2.25 p. 95 p. 96-24 p. 29 INFO
MODUHARD ANDREA Tools B... D 8.6 2 Ø 8 g5 Ø 96 Carbide tools REF. CODE Ø 2 B.2 57 2 5 2.99 ~.58.827.493 B.4 57 2 5 4.58 ~.237.945.827 84 22 B3... Ø6g5 Ø 93 Tools REF. CODE Ø B3.6 57 2 5 6.237 ~.35.42.827 TS 2 WCGT 2.. - B3.8 57 2 5 8.35 ~.394.48.3 TS 2 TORX T6 B3. 57 2 5.394 ~.473.693.378 B3. 57 2 5.433 ~.52.89.575 B3.2 57 2 5 2.473 ~.552.89.654 B3.4 57 2 5 4.552 ~.63 2.48.969 - TPGX 92.. CS 25 T TORX T8 B3.6 57 2 5 6.63 ~.79 2.284.969 B3.8 57 2 5 8.79 ~.867 2.48 - B3.22 57 2 5 22.867 ~.82 2.678 - p. 29 p. 8-8 p. 95 INFO
D ANDREA B5... 22 Ø 6 g5 Ø 93 Vibration-damping tools REF. CODE Ø B5.6 57 2 5 6 5.237 ~.35.48 TS 2 WCGT 2.. - TORX T6 B5.8 57 2 5 8 5.35 ~.394.89 TS 2 B5. 57 2 5 5.394 ~.473 2.363 B5.2 57 2 5 2 5.473 ~.552 2.835 - TPGX 92.. CS 25 T TORX T8 B5.4 57 2 5 4 5.552 ~.63 3.37 B5.6 57 2 5 6 5.63 ~.79 3.78 85 B8... 22 Ø 6 g5 Ø 93 Tools with carbide shank REF. CODE Ø B8.6 57 2 5 6 8.237 ~.35.72 TS 2 WCGT 2.. - TORX T6 B8.8 57 2 5 8 8.35 ~.394 2.363 TS 2 B8. 57 2 5 8.394 ~.473 2.953 B8.2 57 2 5 2 8.473 ~.552 3.544 - TPGX 92.. CS 25 T TORX T8 B8.4 57 2 5 4 8.552 ~.63 4.34 B8.6 57 2 5 6 8.63 ~.79 4.725 p. 8-8 p. 29 INFO
MODUHARD ANDREA Testarossa 2 mm TRM Ø 8 ~ 84 MHD' d Ø C SFTP SFCC METRIC 86 REF. CODE Ø MHD d C SF kg TRM 6/6 45 5 6 34 8 ~ 23 6 34 SF.. 6.5 TRM 2/2 45 5 2 4 22 ~ 29 2 4 2 SF.. 2. TRM 25/25 45 5 25 5 28 ~ 38 25 5 2 SF.. 25.2 TRM 32/32 45 5 32 63 35.5 ~ 5 32 63 3 SF.. 32.35 TRM 4/4 45 5 4 8 48 ~ 63 4 8 4 SF.. 4.7 TRM 5/5 45 5 5 5 54 ~ 84 5 79 4 SF.. 5 INCH REF. CODE Ø MHD d C SF lb TRM 6/6 INCH 45 5 6 634.7 ~.9 6.339.4 SF.. 6 2.36 TRM 2/2 INCH 45 5 2 64.87 ~.4 2.575.79 SF.. 2.22 TRM 25/25 INCH 45 5 25 65. ~.5 25.969.79 SF.. 25.44 TRM 32/32 INCH 45 5 32 663.4 ~ 2. 32 2.48.9 SF.. 32.772 TRM 4/4 INCH 45 5 4 68.9 ~ 2.5 4 3.5.58 SF.. 4.544 TRM 5/5 INCH 45 5 5 65 2.2 ~ 3.3 5 3..58 SF.. 5 2.25 p. 29 p. 8-8 p. 98 INFO
2 mm Micrometric boring bars D ANDREA Ø 28 ~ 63 MHD' d d2 Ø C SFTP SFCC METRIC REF. CODE Ø MHD d d2 C SF.. kg 87 BF 5/25.63 45 5 25 63 28 ~ 38 25 72.5 63 2 SF.. 25.6 BF 5/32.8 45 5 32 8 35.5 ~ 5 5 32 89 8 3 SF.. 32.8 BF 5/4. 45 5 4 48 ~ 63 4 8 4 SF.. 4.2 BF 63/25. 45 52 25. 28 ~ 38 25 2 SF..25 BF 63/25.6 45 52 25 6 7 6.4 BF 63/32.25 45 52 32 25 35 25.5 35.5 ~ 5 63 32 3 SF..32 BF 63/32.2 45 52 32 2 2 2 2 BF 63/4.6 45 52 4 6 68.5 6 2. 48 ~ 63 4 4 SF..4 BF 63/4.25 45 52 4 25 258.5 25 INCH REF. CODE Ø MHD d d2 C SF.. lb BF 5/25.63 INCH 45 5 25 663. ~.5.985 2.855 2.48.79 SF.. 25.323 BF 5/32.8 INCH 45 5 32 68.4 ~ 2. 5.26 3.54 3.5.9 SF.. 32.764 BF 5/4. INCH 45 5 4 6.9 ~ 2.5.575 4.252 3.937.58 SF.. 4 2.646 BF 63/25. INCH 45 52 25 6 4.37 3.937 2.426.4 ~ 2..985.79 SF.. 25 BF 63/25.6 INCH 45 52 25 66 6.733 6.3 3.87 BF 63/32.25 INCH 45 52 32 625 5.35 4.922 3.38. ~.5 63.26.9 SF.. 32 BF 63/32.2 INCH 45 52 32 62 8.268 7.874 4.4 BF 63/4.6 INCH 45 52 4 66 6.634 6.3 4.63.9 ~ 2.5.575.58 SF.. 4 BF 63/4.25 INCH 45 52 4 625.78 9.843 6.65 p. 98 p. 8-8 p. 29 INFO
MODUHARD ANDREA Testarossa 2 mm TRM Ø 77 ~ 5 d2 MHD' d ø 5 SFTP 5 SFCC 5 88 PS... METRIC REF. CODE Ø MHD d d2 PS kg 77 ~ PS.3.7 TRM 5/63 45 5 5 63 5 95 ~ 25 PS 2.3.8 63 87.5 49 77 ~ PS.3 2 TRM 63/63 45 5 63 63 63 95 ~ 25 PS 2.3 2. 95 ~ 4 PS 2.3 2.6 TRM 5/8 45 5 5 8 5 4 ~ 6 PS 3.3 2.8 8 96.5 58 95 ~ 4 PS 2.3 3. TRM 8/8 45 5 8 8 8 4 ~ 6 PS 3.3 3.3 35 ~ 2 PS.4 7.2 25 ~ 3 PS 2.4 8. TRM 8/25 45 5 8 25 8 25 5 63 35 ~ 4 PS 3.4 9.2 45 ~ 5 PS 4.4.3 INCH REF. CODE Ø MHD d d2 PS lb 3. ~ 3.9 PS.3 3.749 TRM 5/63 INCH 45 5 5 663 5 3.7 ~ 4.9 PS 2.3 3.969 2.48 3.445.93 3. ~ 5.9 PS.3 4.4 TRM 63/63 INCH 45 5 63 663 63 3.7 ~ 4.9 PS 2.3 4.63 3.7 ~ 5.5 PS 2.3 5.733 TRM 5/8 INCH 45 5 5 68 5 5.5 ~ 6.3 PS 3.3 6.74 3.5 3.8 2.284 3.7 ~ 5.5 PS 2.3 6.836 TRM 8/8 INCH 45 5 8 68 8 5.5 ~ 6.3 PS 3.3 7.277 5.3 ~ 8.3 PS.4 5.876 8. ~ 2.2 PS 2.4 7.86 TRM 8/25 INCH 45 5 8 625 8 4.922 4.489 2.48 2. ~ 6. PS 3.4 2.286 5.9 ~ 9.7 PS 4.4 22.72 p. 29 p. 98 INFO
6 5 4 3 7 8 2 9.2 Ø I 2 mm Double-bit crossbars for large diameters finishing D ANDREA BPS Ø 2 ~ 5 44 24 54 8 27.5 89 OCK D'A N D M A D E N T R 2 R E A IT A Y SFCC 5 ø 66.7 SFTP 5 TR 2 A MHD' 8 Ø 4H7 PF 8/4 N 4 M2x35 2 4 6 8 CW 2 CW 2 REF. CODE Ø A SF..5 kg BPS 2 43 55 4 88 98 2 ~ 3 98 5.2 SFTP 5 BPS 3 43 55 4 88 298 3 ~ 4 298 7.7 SFCC 5 BPS 4 43 55 4 88 398 4 ~ 5 398. p. 98 p. 29 INFO
6 5 4 2 3 7 8 2 9.2 Ø MADE IN TR 2 IT A Y MODUHARD ANDREA Double-bit crossbars for large diameters finishing 2 mm BPS Ø 5 ~ 8 28 8 3.5 59 4.5 56.5 9 SFCC 5 SFTP 5 TR 2 Ø.6 4 6 8 CW 2 A MHD'8 Ø 6H7 OCK D'A ND R E A /4 GAS PF 8/6 N 4 M6 x 5 CW 2 PF 8/6 excluded REF. CODE Ø A SF..5 kg BPS 5 43 55 6 88 494 5 ~ 6 494 7.5 SFTP 5 BPS 6 43 55 6 88 594 6 ~ 7 594 9 SFCC 5 BPS 7 43 55 6 88 694 7 ~ 8 694.5 p. 29 p. 98 INFO
Testarossa for back-facing machining D ANDREA SFQC bit-holders perform back-facing applications. The bit-holders can be mounted on Testarossa micrometric heads, thus allowing a working range from 2 to 82 mm diameter. TRM - BF TRM... BPS... d d d d2 d2 d2 9 d d d d min = (d+d2+) : 2 REF. CODE REF. TRM/BF/BPS d d2 SFQC 6 47 5 5 6 62 TRM 6/6 2 ~ 25 6 27.5 SFQC 2 47 5 5 2 62 TRM 2/2 24.5 ~ 32 2 33.5 TRM 25/25 4.5 SFQC 25 47 5 5 25 62 BF 5/25.63 54.5 3.5 ~ 4 25 BF 63/25. 9.5 BF 63/25.6 5.5 TRM 32/32 53 SFQC 32 47 5 5 32 62 BF 5/32.8 7 39 ~ 52 32 BF 63/32.25 5 BF 63/32.2 9 TRM 4/4 68 SFQC 4 47 5 5 4 62 BF 5/4. 88 5 ~ 65 4 BF 63/4.6 47 BF 63/4.25 237 TRM 5/5 56 ~ 86 5 62 TRM 63 + PS.3 82 ~ 2 75 7.5 TRM 8 + PS 2.3 ~ 42 93 79.5 TRM 25 + PS.4 4 ~ 24 35 98 SFQC 5 47 5 5 5 62 BPS 2 + TR 2 22 ~ 32 98 BPS 3 + TR 2 32 ~ 42 298 3 BPS 4 + TR 2 42 ~ 52 398 BPS 5 + TR 2 52 ~ 62 494 BPS 6 + TR 2 62 ~ 72 594 8 BPS 7 + TR 2 72 ~ 82 694 p. 98 p. 29
MODUHARD ANDREA Micrometric head 2 mm TR 2 92 METRIC REF. CODE Ø kg TR 2 45 5 2 2 2 ~ 8 67 47.8.3 INCH REF. CODE Ø lb TR 2 INCH 45 5 2 62 7.87 ~ 3.5 2.637.88 2.87 CW 2 5 2 4 6 8 CW 2 Ø 5 5 6 7 8 9 4 3 2 SFCC 5 SFTP 5 3x56.5 REF. CODE lb CW 2 39 2 5 2.87 E A PS B REF. CODE A B E lb PS.3 43 3 3 26 75 2.953.882 PS 2.3 43 3 3 26 95.985 3.662.2.3 PS 3.3 43 3 3 26 4 5.35.544 PS.4 43 3 4 35 5 5.237 3.38 PS 2.4 43 3 4 35 23 7.874 5.292.575.575 PS 3.4 43 3 4 35 33.8 7.78 PS 4.4 43 3 4 35 4 5.748.43 p. 29 p. 8-8 p. 98 INFO
9 2 mm Bit-holders for double-bit items D ANDREA A SFTP B REF. CODE Ø A B SFTP 25 47 5 5 25.3 ~.496.394.44 SFTP 32 47 5 5 32.398 ~.969.453.359 SFTP 4 47 5 5 4.89 ~ 2.48.552.733 SFTP 5 47 5 5 5 2.26 ~ 3.496.748 2.48 TPGX 92.. CS 25T TORX T8 TPGX 3.. CS 389T TORX T8 A SFCC 93 9 B REF. CODE Ø A B SFCC 6 47 5 5 6 2.79 ~.96.35.67 SFCC 2 47 5 5 2 2.867 ~.42.335.827 SFCC 25 47 5 5 25 2.3 ~.496.394.44 SFCC 32 47 5 5 32 2.398 ~.969.453.359 SFCC 4 47 5 5 4 2.89 ~ 2.48.552.733 SFCC 5 47 5 5 5 2 2.26 ~ 3.496.748 2.48 CCGT 62.. TS 25 TORX T8 CCGT 9T3.. TS 4 TORX T5 Bit-holders for back-facing machining 9 A SFQC B C REF. CODE Ø A B C SFQC 6 47 5 5 6 62.787 ~.984.78.78.393 SFQC 2 47 5 5 2 62.964 ~.259.78.885.43 SFQC 25 47 5 5 25 62.24 ~.574.98.22.472 SFQC 32 47 5 5 32 62.535 ~ 2.47.98.397.53 SFQC 4 47 5 5 4 62 2.7 ~ 2.559.8.8.649 SFQC 5 47 5 5 5 62 2.24 ~ 3.574.8 2.86.87 CCMT 62.. TS 25 TORX T8 CCMT 9T3.. TS 4 TORX T5 p. 8-8 p. 29 INFO
MODUHARD ANDREA Testarossa kit 94 KIT K TRM 5/63 KIT K TRM 63/63 KIT K TRM 5/8 KIT K TRM 8/8
Testarossa kit D ANDREA SUPPY TESTAROSSA boring heads are supplied in a robust metal box with a wide range of toolholders, tools, inserts and service wrenches. FEATURES High precision work to IT6 tolerance and with excellent surface finish is achieved using TRM boring heads. These are very sensitive and radial correction of micron can be effected directly on the machine and easily read on the vernier scale. FEXIBIITY The series of TRM heads permits high precision boring works from 6 to 5 mm diameter. 95 KIT K TRM 5/5
4 I T MODUHARD ANDREA Balanceable kit KIT K TRM 32 HS 2 mm Ø 2.5 ~ 2 RPM MAX 2. 96 consisting of: TRM 32 HS B.2 B.4 B.6 B.8 B. 5 TPGX 922 DC 2 WCGT 22 DC REF. CODE Ø K TRM32 HS 65 5 5 332 2.5 ~ 2 K TRM32 HS INCH 65 5 5 832. ~.47 TRM 32 HS COMPONENTS 6 2 B.2 B.4 2 2 24 27 3 33 3.2 Ø 2 D'AN DR E A IN A MADE Y TRM 32 HS B.6 B.8 WCGT22 DC B. 2 TPGX922 DC 3 4 5 7
KIT Working range D ANDREA Ø 5 2 2 2 24 27 3 33 B.2 B.4 Ø 2.5-4 Ø 4-6.2 Ø D 'A N DRE A MA D E IN ITA Y TRM 32 HS 6.5 2.5 2 2 2 2 28 36 6 97 B.6 Ø 6-8 B.8 Ø 8- B. Ø -2 COMPONENTS. Body 2. Tool slide 3. Expanding pin 4. Micrometric vernier scale 5. Slide lock screw 6. Coolant outlet 7. Tool lock screw The boring head TRM 32 HS bores diameters from 2.5 to 2 mm. - Fit the tool B.. into seat and lock with screw (7). The cutting tool must be on the slide longitudinal axis.
3 2 7 8 MODUHARD ANDREA Balanceable kit KIT K TRM 5 HS 2 mm Ø 6 ~ 22 RPM MAX 2. 98 consisting of: TRM 5 HS B3.6 B3.8 B3. B3.2 B3.4 B3.6 B3.8 5 TPGX 922 DC 2 WCGT 22 DC REF. CODE Ø K TRM5 HS 65 5 5 35 6 ~ 22 K TRM5 HS INCH 65 5 5 85.23 ~.86 TRM 5 HS COMPONENTS 6 8 2 B3.6 B3.8 2 2 2 24 27 3 33 4. 2 Ø 5 6 9 IN I TA Y D'A NDR E A DE HS 5 MA TRM WCGT22 DC TPGX922 DC B3. B3.2 B3.4 B3.6 B3.8 3 4 5 7
KIT Working range D ANDREA ø 5 2 2 2 24 27 3 33.2 Ø B3.6 B3.8 B3. ø 6-8 ø 8- ø -2 D' ANDREA MADE IN ITA Y TRM 5 HS 2 28 35 42 5 8 6 63 68.5 99 B3.2 ø 2-4 B3.4 ø 4-6 B3.6 ø 6-8 B3.8 ø 8-22 COMPONENTS. Body 2. Tool slide 3. Expanding pin 4. Micrometric vernier scale 5. Slide lock screw 6. Coolant outlet 7. Tool lock screw 8. Oiler The boring head TRM 5 HS bores diameters from 6 to 22 mm. - Fit the tool B.. into seat and lock with screw (7). The cutting tool must be on the slide longitudinal axis.
3 2 5 7 8 MODUHARD ANDREA KIT K TRM 5/5 2 mm Ø 6 ~ 84 consisting of: TRM 5/5 B3.6 B3.8 B3. B3.6 B3.22 P25.63 SFTP25 SFTP32 SFTP5 BM 5 TPGX 922 DC TPGX 32 DC 2 WCGT 22 DC REF. CODE Ø KTRM5/5 65 5 5 5 6 ~ 84 KTRM5/5 INCH 65 5 5 65.23 ~ 3.3 TRM 5/5 COMPONENTS TPGX32 DC 2 SFTP5 6 8 BM P 25..63 D'AN DREA MA D E IN IT A Y TRM 5/5 Ø 54-84.2 Ø TPGX922 DC 4 6 9 SFTP25 SFTP32 B3.6 B3.8 WCGT22 DC 3 4 5 7 TPGX922 DC B3. B3.6 B3.22
I T Y KIT Working range D ANDREA Ø 6-3 Ø 28-54 Ø 54-84 Ø 5 B3.6 Ø 6-8 DAN ' DR E A M A D E IN IT A Y TRM 5/5 Ø 54-84.2 Ø 2 28 8 Ø 54-84.2 Ø TRM 5/5 D A' N DR E A MA D E IN A Y 63 6 BM P25.63 SFTP 5 D'AN DR E A MA D E IN IT A TRM 5/5 Ø 54-84.2 Ø 9 4 * B3.8 5 Ø 8-2 Ø 54-84 68 * B3. Ø -7 SFTP 25 Ø 28-44 * B3.6 Ø 6-23 SFTP 32 Ø 36-54 * B3.22 Ø 22-3 COMPONENTS. Body 2.Tool slide 3.Expanding pin 4.Micrometric vernier scale 5. Slide lock screw 6.Coolant outlet 7. Tool lock screw 8.Oiler The boring head TRM 5/5 bores diameters from 6 to 84 mm. - For bores from Ø 6 to 3 mm fit the tool B.. into seat and lock with screw (7). The cutting tool must be on the slide longitudinal axis. - For bores from Ø 28 to 54 mm fit extension P25.63 into seat and lock with screw (7). - For bores from Ø 54 to 84 mm fit sleeve BM into seat. Before tightening the screw (7) make sure that the latter engages the recess provided in sleeve BM which shall not project from the tool slide; if so, fit the sleeve overturned into seat. Fit the bit holder SF.. and secure it by the appropriate screw. * For a best flexibility of the TRM 5/5 kit, the working range of the B3.8, B3., B3.6, B3.22 tools is different from those suggested and reported on page 82.
3 2 7 8 MODUHARD ANDREA KIT K TRM 5/63 - K TRM 63/63 2 consisting of: TRM../63 B3.6 B3.8 B3. B3.6 B3.22 P2.3 P2.3 P3.3 PS.3 SFTP25 SFTP32 SFTP5 5 TPGX 922 DC TPGX 32 DC 2 WCGT 22 DC 2 mm Ø 6 ~ 25 REF. CODE MHD Ø K TRM5/63 65 5 5 63 5 6 ~ 25 K TRM63/63 65 5 63 63 63 6 ~ 25 K TRM5/63 INCH 65 5 5 663 5.23 ~ 4.92 K TRM63/63 INCH 65 5 63 663 63.23 ~ 4.92 TRM 5/63-63/63 COMPONENTS TPGX32 DC SFTP5 2 9 PS.3 P2.3 P3.3 4 5 6 TPGX922 DC 9 SFTP25 SFTP32 P2.3 B3.6 B3.8 3 4 5 6 8 WCGT22 DC TPGX922 DC 7 B3. B3.6 B3.22
KIT Working range D ANDREA Ø 6-3 Ø 28-8 Ø 77-25 Ø 63 P2.3 B3.6 *B3.8 Ø 6-8 Ø 8-2 2 28 4 5 8 68 6 P2.3 P3.3 5 8 7 49 SFTP 5 PS.3 Ø 77-25 87.5 3 *B3. Ø -7 *B3.6 Ø 6-23 SFTP 25 Ø 28-7 *B3.22 Ø 22-3 SFTP 32 Ø 36-8 COMPONENTS. Body 2. Tool slide 3. Expanding pin 4. Micrometric vernier scale 5. Slide lock screw 6. Coolant outlet 7. Tool lock screw 8. Oiler 9. Toolholder lock screws The boring head TRM 63 bores diameters from 6 to 25 mm. - For bores from Ø 6 to 3 mm fit the toolholder P2.3 at the centre of the slide and secure it by screws (9). Fit the tool B.. and secure it by screws (7). The cutting tool must be on the slide longitudinal axis. - For bores from Ø 28 to 8 mm fit the toolholder P.. in the slide and secure it by screws (9). - For bores from Ø 77 to 25 mm fit the toolholder PS.3 in the slide and secure it by screws (9). Fit the bit holder SF.. on the toolholder and secure it by the screw. * For a best flexibility of the TRM 5/63 and 63/63 kits, the working range of the B3.8, B3., B3.6, B3.22 tools is different from those suggested and reported on page 82.
3 2 7 8 MODUHARD ANDREA KIT K TRM 5/8 - K TRM 8/8 4 consisting of: TRM../8 B3.6 B3.8 B3. B3.6 B3.22 P2.3 P2.3 P3.3 P4.3 PS2.3 PS3.3 SFTP25 SFTP32 SFTP5 5 TPGX 922 DC TPGX 32 DC 2 WCGT 22 DC 2 mm Ø 6 ~ 22 REF. CODE MHD Ø K TRM5/8 65 5 5 8 5 6 ~ 22 K TRM8/8 65 5 8 8 8 6 ~ 22 K TRM5/8 INCH 65 5 5 68 5.23 ~ 8.66 K TRM8/8 INCH 65 5 8 68 8.23 ~ 8.66 TRM 5/8-8/8 COMPONENTS TPGX32 DC SFTP5 2 9 PS2.3 PS3.3 P2.3 P3.3 P4.3 4 5 6 TPGX922 DC 9 SFTP25 SFTP32 P2.3 3 4 5 6 8 B3.6 B3.8 WCGT22 DC TPGX922 DC 7 B3. B3.6 B3.22
KIT Working range D ANDREA Ø 6-3 Ø 3-96 Ø 95-22 Ø 8 58 P2.3 B3.6 Ø 6-8 *B3.8 Ø 8-2 2 28 4 5 6 P2.3 P3.3 5 96.5 8 8 25 7 PS... SFTP5 PS 2.3 Ø 95-4 5 *B3. Ø -7 68 P4.3 PS 3.3 Ø 4-22 *B3.6 Ø 6-23 SFTP 25 Ø 3-86 *B3.22 Ø 22-3 SFTP 32 Ø 36-96 COMPONENTS. Body 2. Tool slide 3. Expanding pin 4. Micrometric vernier scale 5. Slide lock screw 6. Coolant outlet 7. Tool lock screw 8. Oiler 9. Toolholder lock screws The boring head TRM 8 bores diameters from 6 to 22 mm. - For bores from Ø 6 to 3 mm fit the toolholder P2.3 at the centre of the slide and secure it by screws (9). Fit the tool B.. and secure it by screws (7). The cutting tool must be on the slide longitudinal axis. - For bores from Ø 3 to 96 mm fit the toolholder in the slide and secure it by screws (9). - For bores from Ø 95 to 22 mm fit the toolholder PS.. in the slide and secure it by screws (9). Fit the bit holder SF.. on the toolholder and secure it by the screw. * For a best flexibility of the TRM 5/8 and 8/8 kits, the working range of the B3.8, B3., B3.6, B3.22 tools is different from those suggested and reported on page 82.
3 2 4 5 6 9 7 8 MODUHARD ANDREA Toolholders kit for TRM 8/25 KIT K3 (TRM 8/25) 2 mm Ø 36 ~ 4 6 consisting of: P2.4 P3.4 P4.4 PS.4 PS2.4 PS3.4 SFTP32 SFTP4 SFTP5 REF. CODE Ø K3 TRM8/25 65 5 25 3 36 ~ 4 TRM 25 COMPONENTS 2 9 SFTP 5 PS.4 PS2.4 PS3.4 P2.4 P3.4 P4.4 3 4 5 6 8 SFTP32 SFTP4
KIT Working range D ANDREA Ø 36-37 Ø 35-5 Ø 25 9 P2.4 8 PS... 7 5 63 SFTP 5 25 PS.4 ø 35-2 P3.4 2 PS2.4 ø 25-3 SFTP32 ø 36-23 PS3.4 ø 35-4 P4.4 PS4.4 ø 45-5 SFTP 32 ø 4-23 SFTP 4 ø 46-37 COMPONENTS. Body 2. Tool slide 3. Expanding pin 4. Micrometric vernier scale 5. Slide lock screw 6. Coolant outlet 7. Tool lock screw 8. Oiler 9. Toolholder lock screws The boring head TRM 25 bores diameters from 36 to 5 mm. - For bores from Ø 36 to 37 mm fit the toolholder P.. in the slide and secure it by screws (9). - For bores from Ø 35 to 5 mm fit the toolholder PS.. in the slide and secure it by screws (9). Fit the bit holder SF.. on the toolholder and secure it by the screw.
MODUHARD ANDREA Boring kit for mold makers KIT K BORE 8-28 2 mm Ø 8 ~ 28 8 consisting of: RD 5/6.4 TRM 6/6 SFCC 6 TS 6/6 2 SSCC 6 RD 5/2.7 TRM 2/2 SFCC 2 TS 2/2 2 SSCC 2 CCGT 622 DC REF. CODE Ø K BORE 8-28 65 5 8 28 8 ~ 28 WORKING RANGE ø 5 ø 5 ø 6 66 74 ø 2 2 ø 8-22 ø 8-22 ø 22-28 ø 22-28
KIT K BORE 28-5 Boring kit for mold makers D ANDREA 2 mm Ø 28 ~ 5 consisting of: RD 5/25.87 TRM 25/25 SFTP 25 TS 25/25 2 SSCC 25 RD 5/32.87 TRM 32/32 SFTP 32 TS 32/32 2 SSCC 32 TPGX 922 DC 9 REF. CODE Ø K BORE 28-5 65 5 28 5 28 ~ 5 WORKING RANGE Ø 5 Ø 25 Ø 5 Ø 32 3 37 43 5 Ø 28-38 Ø 28-38 Ø 35.5-5 Ø 35.5-5
MODUHARD ANDREA BMD kit consisting of: BMD 6/6.4 BMD 6/6.7 TRM 6/6 BMD 2/2.7 BMD 2/2.2 TRM 2/2 SFCC 6 SFCC 2 K BMD 8-28 2 mm Ø 8 ~ 28 REF. CODE Ø K BMD 8-28 65 5 28 28 8 ~ 28 consisting of: BMD 25/25.6 BMD 25/25.25 BMD 25/25.255 TRM 25/25 SFCC 25 K BMD 28-38 2 mm Ø 28 ~ 38 REF. CODE Ø K BMD 28-38 65 5 228 38 28 ~ 38 consisting of: BMD 32/32.95 BMD 32/32.25 BMD 32/32.35 TRM 32/32 SFTP 32 K BMD 36-5 2 mm Ø 36 ~ 5 REF. CODE Ø K BMD 36-5 65 5 236 5 36 ~ 5
BMD kit D ANDREA WORKING RANGE 25 6 K BMD 8-28 BMD 6/6.4 BMD 6/6.7 TRM 6/6 SFCC 6 Ø 8-22 2 6 BMD 2/2.7 BMD 2/2.2 TRM 2/2 SFCC 2 Ø 22-28 WORKING RANGE K BMD 28-38 25 2 6 BMD 25/25.255 Ø 28-38 BMD 25/25.6 BMD 25/25.25 TRM 25/25 SFTP 25 WORKING RANGE K BMD 36-5 32 25 2 BMD 32/32.95 BMD 32/32.25 BMD 32/32.35 TRM 32/32 SFTP 32 Ø 36-5
MODUHARD ANDREA Tools and toolholders for Testarossa kit E A PS B 2 REF. CODE A B E kg PS.3 43 3 3 26 75 75.4 PS 2.3 43 3 3 26 95 25 93 3.5.5 PS 3.3 43 3 3 26 4 35.7 PS.4 43 3 4 35 5 33.5 PS 2.4 43 3 4 35 23 2 2.4 4 4 PS 3.4 43 3 4 35 33 3 3.5 PS 4.4 43 3 4 35 4 4 4.6 D E P.. B C A REF. CODE A B C D E kg P2.3 43 3 25 4 25 4 52.5.3 P3.3 43 3 25 7 25 7 82.5 43 3.5.4 P4.3 43 3 25 5 27 5 27.5.7 P2.4 43 4 32 7 32 69 86.7 P3.4 43 4 32 5 32 4 3 56 4 P4.4 43 4 32 9 38 89 26 2 p. 99
9 Tools and toolholders for Testarossa kit D ANDREA P 25.63 Ø 6g6 Ø 25 53 2.5 REF. CODE kg P25.63 43 5 6 25 63.3 3 SFTP A B REF. CODE A B SFTP 25 47 5 5 25 26.5 SFTP 32 47 5 5 32.5 34.5 SFTP 4 47 5 5 4 4 44 SFTP 5 47 5 5 5 9 52 TPGX 92.. CS 25T TORX T8 TPGX 3.. CS 389T TORX T8 p. 99 p. 8-8 p. 29 INFO
95 MODUHARD ANDREA Tools and toolholders for Testarossa kit Ø 39 3.5 P 2.3 25 Ø 3 Ø 6 H6 REF. CODE kg P2.3 43 3 6 3.2 4 D 8.6 2 B... Carbide tools ø 8 g5 96 REF. CODE 2 B.2 57 2 5 2 2 2.5 B.4 57 2 5 4 24 2 6 B... Tools REF. CODE B.6 57 2 5 6 23 2 TS 2 WCGT 2.. - TORX T6 B.8 57 2 5 8 28 - TS 2 B. 57 2 5 36 - - TPGX 92.. CS 25 T TORX T8 4 Ø 8 g5 Ø Ø 8 g5 B... 93 Tools REF. CODE B.2 57 2 5 2 42 B.4 57 2 5 4 48 TPGX 92.. CS 25 T TORX T8 B.6 57 2 5 6 54 p. 29 p. 8-8 p. 99 p. 95 INFO
D ANDREA 22 B3... Ø6g5 Ø 93 Tools REF. CODE B3.6 57 2 5 6 29 2 TS 2 WCGT 2.. - B3.8 57 2 5 8 36 28 TS 2 TORX T6 B3. 57 2 5 43 35 B3. 57 2 5 48 4 B3.2 57 2 5 2 48 42 B3.4 57 2 5 4 52 5 - TPGX 92.. CS 25 T TORX T8 B3.6 57 2 5 6 58 5 B3.8 57 2 5 8 63 - B3.22 57 2 5 22 68-5 consisting of: B3.6 B3.8 B3. B3.6 B3.22 5 TPGX922 3 WCGT22 K 2.5 Ø 6 ~ 3 REF. CODE Ø K2.5 65 5 2.236 ~.8 p. 8-8 p. 29 INFO
MODUHARD ANDREA Chucking tools 6 CHUCKING TOOS Combi-toolholders Weldon (DIN 835 B) and Whistle Notch (DIN 835 E) with axial adjustment screw. Collet chucks to DIN 6499 sizes ER, ER 6, ER 2, ER 25, ER 32, ER 4, including axial adjustment screw. Supplied without collets. Tapping chuck holders for high production thread cutting. arge length compensation in response to tension and compression. With quick-change clutch for tap holders with or without torque clutch. Universal milling cutterholders for disc cutters and facing cutters. Toolholders with internal morse taper for tools with thread to DIN 228-A and tang to DIN 228-B. Drill chuck-holders with internal taper B6 to DIN 238. Semi-finished toolholders for special tools with hardened and ground MHD coupling part and cylindrical part with hardness HRC 22-25. Coolant chucking tools.
Collets chucking tools D ANDREA 2 PE ER DIN 6499 Supplied without collets and clamping wrenches REF. CODE MHD d d lb N. m PE 6 / ERM 65 57 6 6.2 ~.276.985.99.67 ER-M EM 3 PE 2 / ER6M 65 57 2 6 2.2 ~.4.26.4.33 ER-6M E6M 4 PE 25 / ER2M 65 57 25 2 25.4 ~.52.575.99.33 ER-2M E2M 8 PE 32 / ER25M 65 57 32 25 32.4 ~.63.654.59.552 ER-25M E25M 6 PE 4 / ER25 65 57 4 25 4.4 ~.63.772.97.882 UM/ER25 E25 2 PE 5 / ER25 65 57 5 25.4 ~.63.89.276.544 UM/ER25 E25 2 5 PE 5 / ER32 65 57 5 32.79 ~.788 2.66.35 2.25 UM/ER32 E32 22 PE 63 / ER32 65 57 63 32.79 ~.788 2.323 2.867 UM/ER32 E32 22 63.473 PE 63 / ER4 65 57 63 4.9 ~.24 2.52 3.38 UM/ER4 E4 25 7 Collet chucks to DIN 6499 sizes ER, ER 6, ER 2, ER 25, ER 32, ER 4 supplied with axial adjustment screw and without collets. MHD FORCE 2 MHD' d 2 2 24 27 3 33 d2 d3 MHD' d d METRIC Without clamping wrench REF. CODE MHD d d2 d3 kg FORCE 5/2 HS 65 63 5 2 5 5 2 48 6 6 FORCE 63/32 HS 65 63 63 32 5 63 32 66 8 8 2 INCH REF. CODE MHD d d2 d3 lb FORCE 5 3/4 HS 65 63 5 9 5 5.75.89 2.362 2.362 2.67 FORCE 63 -/4 HS 65 63 63 3 5 63.25 2.599 3.49 3.49 5.35 p. 88-9 p. 96-22
MODUHARD ANDREA Weldon Whistle Notch chucking tools AW DIN 835 B-E 2 DIN 835-E W.-NOTCH MHD' d d2 d3 fig. 2 3 DIN 835-B WEDON 8 2 3 2 2 DIN 835-E W.-NOTCH MHD' d d2 d3 fig. 2 DIN 835-B WEDON METRIC REF. CODE MHD d d2 H5 d3 2 3 fig. kg AW 5/6 65 58 5 6 6 25 44 32.5 7 2.5 AW 5/8 65 58 5 8 8 28 44 33 7 2.5 AW 5/ 65 58 5 35 52 42 3.7 AW 5/2 65 58 5 2 2 42 57 48 3.8 5 AW 5/4 65 58 5 4 4 42 57 48 3.8 AW 5/6 65 58 5 6 6 48 67 6 7 4. AW 5/2 65 58 5 2 2 5 67-6 4.2 AW 5/25 65 58 5 25 25 63 8-22 4 2.8 AW 63/6 65 58 63 6 6 48 64 53 4 4.4 AW 63/2 65 58 63 2 63 2 52 66 56 4 4.5 AW 63/25 65 58 63 25 25 64 74-6 4 2 2. AW 63/32 65 58 63 32 32 72 76-4 4 2 2.5 AW 8/4 65 58 8 4 8 4 8 83-2 4 2 3.2 Combi-toolholders Weldon (DIN 835 B) and Whistle Notch (DIN 835 E) with axial adjustment screw. p. 96-2
AW INCH Weldon Whistle Notch chucking tools D ANDREA 2 W.-NOTCH MHD' d d2 d3 fig. 2 3 WEDON 9 2 3 2 2 W.-NOTCH MHD' d d2 d3 fig. 2 WEDON INCH REF. CODE MHD d d2 H5 d3 2 3 fig. lb AW 5 /4 65 58 5 663.25.985.378.926.276.79.3 AW 5 3/8 65 58 5 695.375.378 2.48.654.433.9.544 AW 5 /2 65 58 5 627 5.5.654 2.244.89.433.9.764 AW 5 5/8 65 58 5 658.625.89 2.638 2.42.67.58 2.426 AW 5 3/4 65 58 5 69.75.969 2.638 -.63.58 2.646 AW 63 /2 65 58 63 627.5.654 2.244.89.433.9 3.87 AW 63 5/8 65 58 63 658.625.89 2.52 2.87.552.58 3.87 AW 63 3/4 65 58 63 69 63.75.969 2.599 2.25.552.58 3.38 AW 63 65 58 63 6254. 2.48 3.7 -.59.58 2 4.63 AW 63 -/4 65 58 63 637.25 2.756 3.7 -.552.58 2 5.292 AW 8 -/2 65 58 8 638.5 3.5 3.268 -.433.58 2 7.56 8 AW 8 2 65 58 8 658 2. 3.74 3.937 -.473.58 2.43 p. 96-2
MODUHARD ANDREA Disc and facing cutter holders PF MHD' d d2 d3 d4 fig. M 2 MHD' d d2 d3 d4 d5 fig. 2 METRIC REF. CODE MHD d d2 d3 d4 d5 M fig. kg PF 4/22 65 59 4 222 5 4 M 22 4 - - 9 3.4 PF 5/6 65 59 5 6 M8 6 32 - - 7 5.5 PF 5/22 65 59 5 22 M 22 4 - - 9 5.5 5 PF 5/27 65 59 5 27 M2 27 5 - - 2 5.6 PF 5/32 65 59 5 32 M6 32 6 - - 24 5.7 PF 63/27 65 59 63 27 M2 27 6 - - 2 5. 63 PF 63/32 65 59 63 32 M6 32 7 - - 24 5.2 PF 8/32 65 59 8 32 M6 32 88 - - 24 24.9 PF 8/4 65 59 8 4 8 M2 4 88 66.7 M2 27 24 2 2. PF 8/6 65 59 8 6 M3 6 28.5.6 M6 4 3.5 2 3.5 INCH REF. CODE MHD d d2 d3 d4 fig. lb PF 5 3/4 65 59 5 69 3/8-24.75.575.689.59.3 5 PF 5 65 59 5 6254 /2-2..969.689.59.323 PF 63 3/4 65 59 63 69 3/8-24.75.575.689.65.985 PF 63 65 59 63 6254 63 /2-2. 2.363.689.59 2.25 PF 63 -/4 65 59 63 637 5/8-8.25 2.756.689.748 2.867 PF 8 -/2 65 59 8 638 3/4-6.5 3.465.945.945 4.95 8 PF 8 2 65 59 8 658-2 2. 3.859.945.63 6.65 Combi-chucking tools for disc and facing cutter holders. p. 96-2
CM DIN 228 A-B Morse taper chucking tools D ANDREA MHD' d d2 DIN 228 B 2 2 F d3 3 DIN 228 A REF. CODE MHD d MORSE d2 d3 F lb CM 5/ 65 6 5.788.475 3.5 2.678 M6.323 CM 5/2 65 6 5 2 5 2.82.7 3.937 3.386 M.544 CM 5/3 65 6 5 3 3.48.938 4.725 4.33 M2 2.25 CM 63/3 65 6 63 3 3.48.938 4.725 4.252 M2 2.867 63 CM 63/4 65 6 63 4 4.89.23 5.96 5.237 M6 4.4 MT DIN 228-A To chuck a morse taper tool with thread proceed as follows: a. Drive in screw. b. Remove expanding pin 2 and sleeve 3 to allow the Allen wrench to be introduced from the rear. c. Fit the tool and tighten screw clockwise. d. Reassemble expanding pin 2 and sleeve 3. MT DIN 228-B To chuck a morse taper tool with tang remove screw. Combi-chucking tools for morse taper with DIN 228-A thread bore and with DIN 228-B tooth. p. 96-2
MODUHARD ANDREA Tapping chuck holders AM a a MHD' d d2 d3 WFK 22 REF. CODE MHD d WFK Capacity d2 d3 a lb AM 5/M3-2 65 65 5 WFK 5B/A 38 M 3 ~ 2 2.835 2.363.748.48.296.985 5 AM 5/M8-2 65 65 5 2 WFK 225B/A 38 M 8 ~ 2 4.74 -.22 2.87.493 2.646 AM 63/M3-2 65 65 63 WFK 5B/A 38 M 3 ~ 2 2.756 2.284.748.48.296 2.25 63 AM 63/M8-2 65 65 63 2 WFK 225B/A 38 M 8 ~ 2 4.95 3.662.22 2.87.493 2.867 Tapping chuck holders suitable for high production. Great axial adjustment both in compression and tension. There is the possibility of using quick change clutches with or without torque clutch. p. 96-2 p. 92-93
Drilling chuck holders and semifinished chuck holders D ANDREA 24 B6 DIN 238 MHD' d Ø 5.733 B6 REF. CODE MHD d lb B 5/6 65 6 5 6 5.394.882 B 63/6 65 6 63 6 63.532.764 Drilling chuck holders with B6 DIN 238 thread. 23 NS MHD' d d2 HRC 22-25 REF. CODE MHD d d2 lb NS 5 65 72 5 6 5 2.48 6.3 9.26 NS 63 65 72 63 2 63 3.5 7.864 9.84 NS 8 65 72 8 25 8 3.937 9.843 35.28 Semifinished chucking holders for special tools, manufactured with the tempered and ground part of the MHD coupling and the cylindrical neutral part with a hardness of HRC 22-25. p. 96
MODUHARD ANDREA Coolant chucking tools ACR/NC -.3 -.5 5 2 MHD' d MHD' d d2 R ø 8 24 REF. CODE MHD d R d2 2 RPM max BAR lb ACR/NC 5/5 65 67 5 5 5 2.559 3.5 2.835.22.693 7 max 4.9 ACR/NC 5/5 65 67 5 5 5 3.5 3.5 2.835.22.693 7 max 5.53 ACR/NC 63/63 65 67 63 63 63 3.5 3.937 3.465.457 2.8 56 max.25 N Activate coolant prior to starting spindle to prevent damage to internal components. p. 96
Coolant chucking tools D ANDREA ACR R 3/8 MHD' d MHD' d d2 5 25 REF. CODE MHD d d2 RPM max BAR lb ACR 63/63 65 67 63 63 63.59 2.48.378 35 max 6.395 N Activate coolant prior to starting spindle to prevent damage to internal components. p. 96
SENSITIV T-TA Boring and facing heads with manual and automatic feed
Index SENSITIV T-TA Boring and facing heads with manual and automatic feed GENERA FEATURES p. 28 COMPONENTS AND ASSEMBY p. 29 SUPPY p. 3 ARBORS p. 3 ACCESSORIES p. 32-35 TECHNICA DATA p. 36
SENSITIV T-TA General features The line of T-TA boring and facing heads is provided with radial feed movement of the radial slide while the head rotates. The radial feed can be either manually operated by a crank or automatic. Via an interchangeable taper, these heads can be utilized on milling machines, boring machines, jig boring machine, radial drills and will allow to perform a wide range of machining operations such as facing, back-facing, boring, taper boring, grooving both on ID or OD. The T-TA line of heads includes 4 models: T provided with manual radial feed only; TA 2, TA 7 and TA 22 provided with manual and automatic radial feed. A wide range of toolholders is available for these heads to allow the widest range of machining operations. 28
Components and assembly D ANDREA COMPONENTS. Stationary body 2. Rotating body 3. Interchangeable body 4. Feed crank 5. Quick return crank 6. Automatic feed crank 7. Automatic feed disengage button 8. Crank lock 9. Micrometric vernier scale. Centesimal vernier scale. Tool slide 2. Position stop 3. Toolholder clamp screw 4. Check rod 5. Transparent guard 6. Slide clamp screw 7. Toolholder check pins 8. Fork 29 ASSEMBY The SENSITIV are mounted on the machine via the taper. The check rod 4, inserted in fork 8 and locked onto the machine head, prevents the fixed body from rotating. For severe, heavy tooling, it is advisable to apply a flange to block the SENSITIV onto the sleeve or the head of the machine tool. The type of flange to be used depends on the machine model and on whether or not there are threaded holes in the front of the spindle or machine head. The flange may be easily built by the customer or supplied by D Andrea.
SENSITIV T-TA Supply INFO The standard K Kit includes the following in a case: T or TA head; transparent guard; 2 boring toolholders (P2, P3), 2 facing toolholders (P, P2), 3 heads (T, T2, T3), carbide tools; check rod; set of wrenches; instruction booklet; warranty card. Other accessories are also available upon request. Fitting tapers are optional. P2 T P3 P T2R P2 T3U SAFETY The T-TA are equipped with a transparent guard that ensures safe use. In addition, the toolholder slide is fitted with a safety device that prevents the toolholder from being released. 3 KIT K consisting of: T../TA.. P 2 P 3 P P 2 T T 2R T 3U Tools M2 T TA 2 TA 7 TA 22 REF. CODE CODE CODE CODE K 5 2 5 2 2 2 5 2 7 2 5 2 22 2 KIT K3 consisting of: P 2 P 3 P P 2 T T 2R T 3U Tools M2 T - TA 2 TA 7 TA 22 REF. CODE CODE CODE K3 5 2 2 23 5 2 7 23 5 2 22 23
Arbor D ANDREA REF. T - TA 2 TA 7 TA 22 CODE CODE CODE DIN 6987/CAT ISO 4 4 22 4 35 4 32 4 35 - ISO 7388 ISO 5 4 22 5 35 4 32 5 35 4 5 5 35 MAS-BT ISO 4 4 22 4 36 4 32 4 36 - ISO 5 4 22 5 35 4 32 5 35 4 5 5 35 3 DIN 28 OTT REF. T - TA 2 TA 7 TA 22 CODE CODE CODE ISO 4 4 22 4 4 32 4 - ISO 4 inch 4 22 4 4 4 32 4 4 - ISO 5 4 22 5 4 32 5 4 5 5 ISO 5 inch 4 22 5 4 4 32 5 4 4 5 5 4 CHUCKING TOO FOR MHD ARBORS MHD' d REF. T - TA 2 CODE MHD d MHD 5 T / TA2 4 22 5 5 REF. TA 7 CODE MHD d MHD 63 TA 7 4 32 63 63 REF. TA 22 CODE MHD d MHD 8 TA 22 4 5 8 8
SENSITIV T-TA Accessories T and TA heads are designed for applying modular toolholders and interchangeable fitting tapers. All heads are made with dovetail guides on the slide for mounting the tool holders. This allows optimum positioning of the toolholders and ensures that they are very securely fastened in place. The toolholders have a tapered fitting for inserting the interchangeable heads available in right and left versions, screw-locking positive inserts and for round tools specifically made of carbide (M2). A BORING TOOHODERS P2 P3 P4 P5 B D ø min. 32 T - TA 2 TA 7 TA 22 REF. CODE A B D Ø min. P2 43 3 25 55 45 32,5 P3 43 3 25 9 8 67,5 25 3 P4 43 3 25 25 5 2,5 P5 43 3 28 6 5 37,5 28 33 P2 43 4 32 8 67 5 P3 43 4 32 25 2 96 P4 43 4 32 6 47 3 32 4 P5 43 4 32 2 87 7 P2 43 5 4 83.5 63,5 P3 43 5 4 6 43.5 23.5 P4 43 5 4 2 83.5 63.5 4 5 P5 43 5 4 25 233.5 23.5 FACING TOOHODERS A P P2 P3 D REF. CODE A Ø P 43 3 3 3 96 95 T - TA 2 P2 43 3 3 3 35 35 25 6 P3 43 3 3 3 75 75 P 43 3 4 4 4 4 TA 7 P2 43 3 4 4 2 2 4 2 P3 43 3 4 4 26 26 P 43 3 5 5 9 9 TA 22 P2 43 3 5 5 29 29 5 25 P3 43 3 5 5 39 39
Accessories D ANDREA HEADS T T2R T3U A ø 6 6 D REF. CODE D A Ø T 46 2 8 4 T - TA 2 T2 R 46 2 8 4 2 22 23.5 8 T3 U 46 2 8 7 3 T 46 25 4 TA 7 T2 R 46 25 4 2 27 29.5 T3 U 46 25 7 3 T 46 32 2 4 TA 22 T2 R 46 32 2 4 2 34 37 2 T3 U 46 32 2 7 3 TOOS M2 33 A A2 A3 A4 A5 A6 B B2 B3 B4 3 45 3 3 6 ø T TA 2 TA 7 TA 22 REF. CODE Ø REF. CODE Ø REF. CODE Ø A 8 M2 47 2 2 8 A M2 47 2 2 A 2 M2 47 2 2 2 A2 8 M2 47 2 2 8 2 A2 M2 47 2 2 2 A2 2 M2 47 2 2 2 2 A3 8 M2 47 2 2 8 3 A3 M2 47 2 2 3 A3 2 M2 47 2 2 2 3 A4 8 M2 47 2 2 8 4 A4 M2 47 2 2 4 A4 2 M2 47 2 2 2 4 A5 8 M2 47 2 2 8 5 A5 M2 47 2 2 5 A5 2 M2 47 2 2 2 5 A6 8 M2 47 2 2 8 6 8 3 A6 M2 47 2 2 6 45 A6 2 M2 47 2 2 2 6 2 56 B 8 M2 47 2 2 8 B M2 47 2 2 B 2 M2 47 2 2 2 B2 8 M2 47 2 2 8 2 B2 M2 47 2 2 2 B2 2 M2 47 2 2 2 2 B3 8 M2 47 2 2 8 3 B3 M2 47 2 2 3 B3 2 M2 47 2 2 2 3 B4 8 M2 47 2 2 8 4 B4 M2 47 2 2 4 B4 2 M2 47 2 2 2 4
SENSITIV T-TA Accessories D HEADS 9 T2 T22R A F REF. CODE D A F T - TA 2 TA 7 TA 22 T2 46 2 T22 R 46 2 2 T2 46 25 6 T22 R 46 25 6 2 T2 46 32 6 T22 R 46 32 6 2 2 22.5 7 CCMT 9T3.. 49 4 48 5 9 5 25 29 22 CCMT 9T3.. 49 4 48 5 9 5 32 36.5 27 CCMT 24.. 49 4 59 5 9 25 T23 T24R D HEADS 34 A 9 F REF. CODE D A F T - TA 2 TA 7 TA 22 T23 46 2 7 T24 R 46 2 7 2 T23 46 25 6 7 T24 R 46 25 6 7 2 T23 46 32 6 7 T24 R 46 32 6 7 2 2 22.5 7 CCMT 9T3.. 49 4 48 5 9 5 25 29 22 CCMT 9T3.. 49 4 48 5 9 5 32 36.5 27 CCMT 24.. 49 4 59 5 9 25 D HEADS T27 T28R 5 A 8 5 F REF. CODE D A F T - TA 2 TA 7 TA 22 T27 46 2 9 9 T28 R 46 2 9 9 2 T27 46 25 9 9 T28 R 46 25 9 9 2 T27 46 32 2 9 T28 R 46 32 2 9 2 2 22.5 7 CCMT 9T3.. 49 4 48 5 9 5 25 29 22 CCMT 9T3.. 49 4 48 5 9 5 32 36.5 27 CCMT 24.. 49 4 59 5 9 25
Accessories D ANDREA D HEADS T25 T26R 45 A F REF. CODE D A F T - TA 2 TA 7 TA 22 T25 46 2 9 3 T26 R 46 2 9 3 2 T25 46 25 9 3 T26 R 46 25 9 3 2 T25 46 32 2 3 T26 R 46 32 2 3 2 2 22.5 7 SCMT 9T3.. 49 4 48 5 9 5 25 29 2 SCMT 9T3.. 49 4 48 5 9 5 32 36.5 25 SCMT 24.. 49 4 59 5 9 25 D HEADS T4 6 T4 9 T42 6R T42 9R A 35 F REF. CODE D A F T - TA 2 TA 7 TA 22 T4.6 46 2 6 8 T42.6 R 46 2 6 8 2 T4.6 46 25 6 8 T42.6 R 46 25 6 8 2 T4.9 46 25 9 8 T42.9 R 46 25 9 8 2 T4.6 46 32 6 8 T42.6 R 46 32 6 8 2 T4.9 46 32 9 8 T42.9 R 46 32 9 8 2 2 22.5 7 X6 62.. 49 2 255 5 9 7 X6 62.. 49 2 255 5 9 7 25 29 22 X6 9T3.. 49 2 38 5 9 9 X6 62.. 49 2 255 5 9 7 32 36.5 27 X6 9T3.. 49 2 38 5 9 9 On right heads (R) left inserts () are used and vice versa p. 8-82
SENSITIV T-TA Technical data A H G B P2 P3 Ø F P P2 P3 P4 Ø I P5 45 45 D C E 36 TECHNICA DATA T TA 2 TA 7 TA 22 A mm inch 2 4. 2 4.72 7 6.69 22 8.66 B mm inch 3.93 3 4.5 28 5.3 68 6.6 C mm inch M6 M6 M8 M2 D mm inch 88 3.46 2 4. 44 5.66 9 7.48 E mm inch 6 6.29 78 7. 248 9.76 283.4 F max P standard mm inch 4 5.5 5 5.9 22 8.66 32 2.6 P 2 standard mm inch 2 7.87 2 8.26 3.8 42 6.53 P 3 mm inch 25 9.84 3.8 4 5.74 5 9.68 G mm inch 47.85 47.85 6 2.4 77 3.3 H P2 standard mm inch 55 2.6 55 2.6 8 3.4 3.93 P3 standard mm inch 9 3.54 9 3.54 25 4.92 6 6.29 P4 mm inch 25 4.92 25 4.92 6 6.29 2 7.87 P5 mm inch 6 6.29 6 6.29 2 7.87 25 9.84 I max. mm inch 5 4.52 25 4.92 9 7.48 28.2 Radial trasverse mm inch 3.8 4.57 6 2.36 3.93 Feed mm/ inch/ - -.5.2.5.2.62.25 Feed mm/ inch/ - -.5.6.5.6.86.73 Rapid return mm/ inch/ - -.4.5.39.24.48 Max. speed RPM RPM 8 8 63 63 5 5 Net weight kg pound 4.6.2 6.5 4.3 9 4.8 36 79.2 Torque Nm Ib ft. 4 296 4 296 8 592 5 Motor power Kw hp 2 6 2.68 8.4 2 6 2.68 8.4 3.5 4.69 4.74 7.5 22.5 29.48
D ANDREA 37
AUTORADIA Automatic facing heads
Index AUTORADIA Automatic facing heads AUTORADIA p. 4 COMPONENTS AND ASSEMBY p. 4 SUPPY p. 42 TOOHODERS-INTERCHANGEABE FEEDS p. 43 TECHNICA DATA p. 44
MADE IN ITAY AUTORADIA Autoradial 4 CW serial no. 988 RPM max 8 A A serial no. D ANDREA 988 MADE IN ITAY RPM max 8 AR R R D ANDREA AR START STOP CCW REVERSE Facing heads with automatic feed and quick return of the slide without stopping or reversing the spindle of the machine tool. Available in 3 models: AR, AR 25 and AR 6; they have got a feed and quick return. To change the feed, some interchangeable, optional, gear blocks (F) are available, for feeds in mm/rev. of:.5;.;.2;.4;.6 and a quick return of.8 mm/rev. The interchangeable arbor uses the same locking system used in the MHD modular system. A simple attachment of the toolholders to the slide favours the manufacturing of special toolholders. The AUTORADIA heads are applicable on machining centres and on N.C. machines and, without the need of any electronic interface, they can execute automatically a working cycle of: Facing Backfacing Internal or external grooving for spring washers and O-rings Record spiral cutting on flanges. The cycle is composed of the working feed and of the quick return of the slide without ever stopping or reversing the rotation of the spindle. To reset the cycle, merely reverse the spindle rotation for a few revolutions.
MA D E IN IT A Y MADE IN I T A Y Components and assembly D ANDREA COMPONENTS. Override (A), return (R) 2. imit blocks 3. Control screw 4. Check pin 5. Interchangeable feed block 6. Tool slide 7. Interchangeable arbor 8. Drive flange 9. Rotating body 4 7 3 8 5 2 9 6 ASSEMBY In the AUTORADIA the slide is moved forward by holding back the drive flange 8 while the spindle is rotating. The T-block supplied with the K-NC KIT is to be applied to a fixed part around the spindle, observing the measurements indicated. If the stroke of the check pin is not 5 ±.25, you must adjust the position of the T-block using the spacer S. The angle α is freely adjustable by loosening the 3 screws A, turning the flange 8 to the desired angle and tightening the screws A. Ø 8 -.3 -.5 S ±.25 5 8 serial no. 988 RPM max 8 A R D'AN DREA AR X T A A serial no. D' ANDR E A 988 RPM max 8 AR R 4 α α
RPM max serial no. 988 63 A R D A' NDR E A MADE IN I T A Y AR AUTORADIA Supply K2 REF. F CODE mm/ inch/ K2 AR K2 AR 25 K2 AR 6 K2 AR... - F..5.5.2 5 6 2 5 5 6 25 2 5 5 6 6 2 5 K2 AR... - F....4 5 6 2 5 6 25 2 5 6 6 2 K2 AR... - F..2.2.78 5 6 2 2 5 6 25 2 2 5 6 6 2 2 K2 AR... - F..3.3.2 5 6 2 3 5 6 25 2 3 5 6 6 2 3 K2 AR... - F..4.4.57 5 6 2 4 5 6 25 2 4 5 6 6 2 4 K2 AR... - F..6.6.24 5 6 2 6 5 6 25 2 6 5 6 6 2 6 R K-NC 42 REF. CODE R.65 R.8 R. K-NC R... - AR 39 4 65 2 39 4 8 2 - K-NC R... - AR 25-39 4 25 8 2 39 4 25 2 K-NC R... - AR 6-39 4 6 8 2 39 4 6 3 MHD ARBOR X AR AR 25 AR 6 MHD CODE X CODE X CODE X mm inch mm inch mm inch DIN 6987 - A4 4 6 5 4 2 36.5.44 4 6 63 4 2 68.5 2.7 - - - DIN 6987 - A5 4 6 5 5 2 36.5.44 4 6 63 5 2 44.5.75 4 6 8 5 2 5.5 2 MAS 43 BT 4 4 6 5 4 3 36.5.44 4 6 63 4 3 54.5 2.5 - - - MAS 43 BT 5 4 6 5 5 3 54.5 2.5 4 6 63 5 3 63.5 2.5 4 6 8 5 3 63.5 2.5 CAT 4 UNC 4 6 5 4 45 54.5 2.5 4 6 63 4 45 88.5 3.48 - - - CAT 5 UNC 4 6 5 5 45 36.5.44 4 6 63 5 45 44.5.75 4 6 8 5 45 5.5 2 HSK - A63 4 6 5 5 63 2 54.5 2.5 4 6 63 5 63 2 63.5 2.5 - - - HSK - A 4 6 5 5 2 6.5 2.38 4 6 63 5 2 7.5 2.77 4 6 8 5 2 76.5 3 DIN 28 - A4 OTT 4 6 5 4 36.5.44 4 6 63 4 48.5.9 - - - DIN 28 - A5 OTT 4 6 5 5 36.5.44 4 6 63 5 44.5.75 46 8 5 44.5.75
.5 m 2.5 3 Toolholders-Interchangeable feeds D ANDREA G TOOHODERS P H Ø REF. CODE G H Ø mm inch mm inch mm inch P - AR 43 3 5 3 96 96 3.78 3.8 2.79 P - AR 25 43 3 56 38 2 2 4.76 39.53 25.98 P - AR 6 43 3 63 48 6 64 6.46 49.93 32.26 INTERCHANGEABE FEEDS F... REF. F CODE mm/ inch/ AR AR 25 AR 6 F.5 - AR....5.2 38 2 6 5 38 2 6 5 38 2 62 5 F. - AR.....4 38 2 6 38 2 6 38 2 62 F.2 - AR....2.78 38 2 6 2 38 2 6 2 38 2 62 2 F.3 - AR....3.2 38 2 6 3 38 2 6 3 38 2 62 3 F.4 - AR....4.57 38 2 6 4 38 2 6 4 38 2 62 4 F.6 - AR....6.24 38 2 6 6 38 2 6 6 38 2 62 6 43 2 AR 6 Av.5 Av..5 3.5 2 INSTRUCTIONS TO REPACE THE FEED BOCK a. oosen the screw b. Extract block 2 c. Insert new block 2 lubricated with ISO-UNI XM2 grease d. ock screw
R AUTORADIA Technical data D DR E A ADE Y AR M A' N IN I T A X B 2 C M A R -.3 -.5 serial no. 988 RPM max 8 Ø D Ø D2 V MHD' Ø A Ø 8 E x P 5 ±.25 Y 44 TECHNICA DATA AR AR 25 AR 6 ø A mm inch 3.94 25 4.92 6 6.3 B mm inch 3.94 4.33 25 4.72 R mm inch 65-8 2.56-3.5 8-3.5-4.33 8-3.5-4.33 Y mm inch 3.5.25 39.5.55 45.5.79 X mm inch p. 42 D x mm inch 48x25 5.8x4.9 9x6 7.5x6.3 27x2.6x7.9 D2 x 2 mm inch 25x3 9.8x.2 32x4 2.6x.5 4x5 5.7x.2 C mm inch 4.57 4.57 5.97 V mm inch 2.5.49 2.5.49 5.59 M mm inch M5 M5 M6 E x P mm inch x 2.5.39x. x 2.5.39x. 2 x 2.5.47x. MHD 5 63 8 Radial trasverse mm inch 25 4.57 7 2.76 Interchangeable feeds mm/ inch/ p. 43 Quick return mm/ inch/.8.35.8.35.8.35 Max. rotation RPM RPM 63 5 4 Weight without arbor Kg pounds 5.5 2 9 2 4 3
D ANDREA AR AR 25 AR 6 45
U-CENTER NC heads for facing, boring, threading and radiusing for machining centres
Index U-CENTER NC heads for facing, boring, threading and radiusing for machining centres GENERA FEATURES p. 48-49 U-DRIVE p. 5 ASSEMBY p. 5 SIZES p. 52 CHIP REMOVA CAPACITY p. 53 SUPPY p. 54 TOOHODERS AND HEADS p. 55 TECHNICA DATA p. 56-57
U-CENTER General features o + 4 A U-CENTER U-CENTER boring and facing heads are designed for use on machines with automatic tool change, thus essentially on machining centres. The feed movement of the toolholder slide and the tool position, even during rotation, is controlled by a U-DRIVE motor drive unit. This unit is managed directly by an axis, known as U, of the machining centre numerical control. 3 CNC X Y Z 2 6 A machining centre set up in this way allows to carry out a series of different tooling procedures such as inner and outer turning, cutting grooves, tapered bores (even variable), concave and convex spokes, cylindrical and tapered threading, phonographic spirals, etc. W U 5. Power take-off 2. Servomotor 3. Transducer 4. imit microswitches 5. Arbor 6. U-CENTER head 48 KINEMATIC SYSTEM OF THE U-CENTER The kinematic system of all U-CENTERS is made up of a differential unit where one revolution of the power takeoff A corresponds to one.25 mm radial shift of the slide. The maximum allowed rate of 2 RPM at power take-off corresponds to a slide feed speed of 5 mm/min. The rated torque necessary for power take-off is 2 Nm. Between the servomotor mounted in the U-DRIVE unit and the toolholder slide of the U-CENTER is a radial reversal play of approximately.5 mm, thus in order to be precise positioning must take place in a single direction, and be included during programming.
General features D ANDREA COMPONENTS. Stationary body 2. Rotating body 3. Tool slide 4. Interchangeable arbor 5. Counterweights 6. Toolholders with interchangeable head 7. Coolant outlets 8. Power take-off A ; locking-release system ensures that the rotating body is secured to the fixed body when the U-CENTER is automatically removed from the spindle of the machining centre and placed in the tool magazine. BAANCING U-CENTER heads are designed with two counterweights (5) for automatic balancing, which move in the opposite direction to the slide (3) to allow to work at a high RPM without noticeable sways. The balanced heads are especially suited for precision tooling and to create diameters that require high rotation speed. A 8 2 4 5 6 7 3 49
U-CENTER U-DRIVE fig. 3 The U-DRIVE unit has to be properly mounted on the machine s headstock to allow for a safe engagement with the U-CENTER head (fig.3). The U-DRIVE unit contains the U axis servomotor (), a transducer (2), the end of stroke (3), zero reference proximity switches and the drive system to the U-CENTER head. The U-DRIVE can take different patterns according to the application on the machining centre; the most common are: angle (fig.4) or in line (fig.5) 2 2 3 3 4 4 5 fig. 4 fig. 5
Assembly D ANDREA ASSEMBY The manufacture and installation of the U-DRIVE must observe the measurements and tolerances indicated on the drawings. DATA. Spacer to adapt the U-DRIVE according to the measurement (X+.5) mm 2. Preload spring (max load 2N) 3. Air intake for cleaning the power take-off 4. Wedge clutch axial stroke from to 2 mm 5. Spring (max load 5 N) 6. Rotation lock disengage stroke 7. ock-release lever 8. Reference peg 9. Positioning ring A. Distance between the taper reference line and the surface of the U-CENTER head H. Height of the U-CENTER power take-off 2 3 4 max 2 RPM 7 (X +.5).5 - H A +.5 75 ±.2 3 6 5 U-DRIVE 6 -.5 8.5 Ø 46 8 H 8 5 6.5 X A 2 3 -. -.25 Ø 5 ±.5 9 Ø 55 -.5 3 Ø 46 +.3 7 24 8.5 U-CENTER 5
R32 U-CENTER Sizes 5.5 O 24 8 46 +.3 Ø A 5 C Ø B C D I +.2 +.4 ±. ±. Ø 58 -.2 -.6 Ø 55 -.5 2 5 Ø 7 -. Ø 8 Ø N -.5 -.8 ±.5 7 3 6 -.5 2 8.5 6 Ø S T 75 ±.2 9.5 ±.5. +.2 +. E +.4 prof 2 F H M X P G Q 49 R (75) 4 5 Ø U 52 DATA UC 4 BH UC 6 BH UC 8 BH UC 2 BH ØA mm 75 2 223 275 ØB mm 6 25 2 C mm 2 22.5 25 37.5 D mm 2.5 2.5 5 5 E mm 2 2 F mm 4 4 5 5 G (da N).7 9 22.5 26.5 H mm 5 5 63 63 I mm 2 2 mm 25 37.5 3 6 M mm n 4 M 5x n 8 M 5x n 4 M 6x2 n 26 M 6x2 ØN mm 4 5 5 5 O mm 55 67.5 67.5 67.5 P mm 29.5 35 35 35 Q mm 59.5 63.5 73 73 R mm 7 33.5 43 43 ØS mm 4 6 8 2 T mm 278 288 298 298 ØU mm 42 62 82 82 Xmm 55 65 74 85 DATA. Maximum overall dimensions of balancing weights 2. Measurements for hollows 3. Rotation lock disengage stroke 4. Coolant intake 5. Coolant outlet 6. Centre of gravity
Chip removal capacity D ANDREA These parameters are indicative for normal working conditions on steel with a hardness of 6-2 HB, positive insert and cutting speed of 2 m/min. D mm 5 5 2 25 U-CENTER 4/BH D 5 5 2 25 3 4 U-CENTER 6/BH - 8/BH - 2/BH mm 5 5 U-CENTER 4/BH -6/BH 5 5 2 U-CENTER 8/BH - 2/BH Chip section in mm 2 U-CENTER 4/BH.75.5 U-CENTER 6/BH.85.6 U-CENTER 8/BH U-CENTER 2/BH.75 D mm 5 5 2 25 U-CENTER 4/BH 53 D 5 5 2 25 3 4 U-CENTER 6/BH - 8/BH - 2/BH mm 5 5 U-CENTER 4/BH -6/BH 5 5 U-CENTER 8/BH - 2/BH Chip section in mm 2 U-CENTER 4/BH.5 U-CENTER 6/BH.65 U-CENTER 8/BH U-CENTER 2/BH.75.3.4.5
U-CENTER Supply K2 REF. K2 UC 4/BH K2 UC 6/BH K2 UC 8/BH K2 UC 2/BH CODE 5 4 42 2 3 5 4 62 2 3 5 4 82 2 3 5 4 22 2 3 K3 consisting of: P P P P T 24 T 24 R REF. K3 UC 4/BH K3 UC 6/BH K3 UC 8/BH K3 UC 2/BH CODE 5 4 42 3 5 4 42 3 5 4 82 3 5 4 82 3 54 ARBORS To order the U-CENTER arbor, it is necessary to draw-up the form on p. 56 REF. UC 4/BH UC 6/BH UC 8/BH UC 2/BH ISO 45 / 5 ISO 45 / 5 ISO 45 / 5 ISO 45 / 5
Toolholders and heads D ANDREA P P UC 4-6/BH UC 8-2/BH REF. CODE D H P 43 5 5 32 8 8 32 P 43 5 5 32 25 25 P 43 5 6 4 4 P 43 5 6 4 6 6 P P UC 4-6/BH UC 8-2/BH REF. CODE S P 43 35 5 32 95 95 3 P 43 35 5 32 4 4 P 43 35 6 4 2 2 35 P 43 35 6 4 8 8 T 24 D T 24 R T 24 T 24R 55 95 A D H S F REF. CODE A D F UC 4-6/BH UC 8-2/BH T 24 46 2 32 2 9 T 24 R 46 2 32 2 9 2 T 24 46 2 4 2 9 T 24 R 46 2 4 2 9 2 3 32 22 CCMT 24.. 49 4 59 5 9 25 4 4 28 CCMT 24.. 49 4 59 5 9 25
U-CENTER Technical data A Ø max 56 To order the U-CENTER supplied with arbor (A) it is necessary to enclose a filled copy of the following design, or the application layout. REQUESTED DATA U-CENTER mod.: Type of arbor (A): MACHINING CENTRE Trademark: Model: Spindle: Max. tool weight:
Technical data D ANDREA G P I K H F E Ø Ø C Ø D Ø B Ø A P P P TECHNICA DATA UC 4 BH UC 6 BH UC 8 BH UC 2 BH H mm inch 7 4.6 33.5 5.25 43 5.62 43 5.62 K mm inch 49.93 49.93 49.93 49.93 I mm inch 75 6.89 75 6.89 75 6.89 75 6.89 mm inch 4 5.5 6 6.3 8 7 2 7.87 Tool slide trasverse mm inch 4.57 45.77 5.97 75 2.95 Feed mm/min. inch/min. 5.4 9.68 5.4 9.68 5.4 9.68 5.4 9.68 Rapid motion mm/min. inch/min. 5 9.68 5 9.68 5 9.68 5 9.68 Maximum speed RPM RPM 2 2 2 2 6 8 6 8 57 Torque Nm lb ft. 6 444 8 592 74 74 Max. torque on take-off shaft Nm lb ft..5. 2.48 2.48 2.48 Radial force dan pound 5 337.5 2 54 25 562.5 25 562.5 Unidirec. repeatability accuracy RP mm inch.5.2.5.2.5.2.5.2 Weight with shank Kg pound 5 33.75 22 49.5 27 6.75 3 69.75 Ø A mm inch 25 4.92 6 6.3 6 6.3 8 7 Ø B mm inch 3.94 25 4.92 25 4.92 4 5.5 Ø C mm inch 8 7 2 7.87 22 8.66 25 9.84 Ø D mm inch 25 9.84 3.8 32 2.6 35 3.78 E mm inch 4.33 4.33 4 5.5 4 5.5 F mm inch 55 6. 55 6. 2 7.87 2 7.87 G mm inch 6 2.36 6 2.36 75 2.95 75 2.95 Boring accuracy H7 H7 H7 H7 H7 H7 H7 H7 Facing accuracy on tot. slide stroke mm inch..39..39..39..39 Max. chip removal on C4 steel Facing mm 2 inch 2.5.78.6.94.75.7.75.7 Boring mm 2 inch 2.75.7.85.33.56.56 Roughness Ra µin.6 63.6 63.6 63.6 63
U-TRONIC Medium and large-sized NC heads for facing, boring, threading and radiusing
Index U-TRONIC Medium and large-sized NC heads for facing, boring, threading and radiusing GENERA FEATURES p. 6 COMPONENTS AND IMPORTANT WARNINGS p. 6 SIZES p. 62-65 EECTRIC COMPONENTS p. 66-67 ASSEMBY/GENERAITIES p. 68 U-TRONIC 8-2 BH ASSEMBY p. 69 FANGE-CONSTRUCTION EXAMPE p. 7 CHIP REMOVA CAPACITY p. 7 TOOHODERS p. 72-75 TECHNICA DATA p. 76-77
U-TRONIC General features AXES CNC X Y Z W U M= motor T= transducer T U TRONIC M U T M W INTERFACE U-TRONIC are medium and large NC heads, controlled by the U axis of the CNC of the machine tool for inner and outer facing, undercutting, cylindrical and conical boring and threading, concave and convex radiusing machining, by interpolation with other machine axis. These heads can be fitted to boring machines, to machining centres and to special machines manually, automatically or by means of palletized systems. These heads are manufactured in 8 models, from ø 8 mm to mm and all of them have internal coolant supply. The versions ø 8 and 2 BH are provided with two counterweights which allow machining at high RPM with unsignificant vibrations. U-TRONIC special versions, with two slides and with self-balance counterweights can be supplied on request. Fixed toolholders are applied on the slide, with manual or automatic tool change. 6
Components and important warnings D ANDREA COMPONENTS. Stationary body 2. Rotating body 3. Tool slide 4. Gears 5. Bearings 6. Coolant way 7. Servomotor 8. Rotary transducer 9. imit switches. Connectors. Interchangeable arbor 2. Flange 6 IMPORTANT NOTE The kinematic system of the U-TRONIC is made up of a kinematic chain complete with differential or epicycloidal unit where: - U-TRONIC 8 and 2 BH one motor revolution=.25 mm radial shift of the slide. One revolution of the transducer =.25 mm radial shift of the slide. - U-TRONIC 325, 4, 5 and 63 one motor revolution=. mm radial shift of the slide. One revolution of the transducer = 2 mm radial shift of the slide. - U-TRONIC 8, one motor revolution=.4 mm radial shift of the slide. One revolution of the transducer = 2 mm radial shift of the slide. Between the transducer and the toolholder slide there is a max radial reversal play in the kinematic chain of approximately.5 mm, thus in order to be precise positioning must take place in a single direction, and be included during programming. 9 8 7 9 8 7 2 4 5 2 3 4 6 2 5 2 3 6 For safety reasons, install a microswitch on the machine that signals when the U-TRONIC is mounted and limits spindle rotation as follows: UT 8 BH max. RPM UT 2 BH max. RPM 8: per stroke +- 25 mm RPM 6: per stroke from 25 to 37.5 mm UT 3-325 S max. RPM 5 UT 5-4 S max. RPM 4 UT 5-5 S max. RPM 35 UT 5-63 S max. RPM 25 UT 8-8 S max. RPM 2 UT 8- S max. RPM 6
5 U-TRONIC Sizes U-TRONIC 8 BH 255 M2 prof.fil.2 E 9 28 62 77 33.5 25 C ø 25 25 5 C M6 prof.fil.2 -.5 25 E2 Ø 44 45 45 29.5 84 4 324 8 63 2.5 D -.5 -.8 Ø 5 Ø 8 Ø 6 H6 Ø 22 +.2 +.4 prof.2 2. +.2 2 +.4 +.2 2 +.4 25 25 A Ø 223 3 ±. 3 ±. U-TRONIC 2 BH 9 255 M2 prof.fil.2 28 62 77 33.5 37.5 C Ø 275 Ø 2 37.5 5 C 62 E -.5 25 45 45 84 4 324 8 63 2.5 -.5 -.8 Ø 5 Ø 8 Ø 6 H6 Ø 22 +.2 +.4 prof.2 2. 75 25 25 M6 prof.fil.2 E2 Ø 44 29.5 D +.2 2+.4 +.2 2+.4 A 6 ±. 6 ±. A = Coolant outlet C = Radial trasverse D = Coolant way E = Electric connectors Encoder-imit stop E2= Electric connectors Servomotor
Sizes D ANDREA U-TRONIC 3/325 S 8 8 3 252 G Ø 25 Ø7 98 38 98 38 F Ø 8.5 6 Mx 78 4 235 32 9.5 7 M6x.5 +. 25.5 7 7'3'' A B 98 98 38 38 22 22 2 2 8 55 25 27 Ø 7 H7 Ø 4 Ø 96.869 Ø 325 M8 prof.fil.6 3 3 Ø 22.2 5 2 H8 4 D E 5 44 E2 H gr.6 325 C 2 2 9 299.5 274.5 25 3 U-TRONIC 5/4 S 9 95.5 36 46 9.5 G Ø 57.5 28 5 M prof.fil.6 Mx 7 7'3'' +. 25.5 A B 2 2 9.5 5 5 6 6 45 5 25 H7 prof.9 Ø 4 46 46 23 2 6 M2x.5 4 Ø 3 H7 Ø 2 Ø 242 Ø 285.775 Ø 5 63 -. 6 6 82 M prof.fil.6 F Ø 8.5 2 Ø 25.4 2 Ø 4 8.86 8.86 5.7 H gr.8 25 2 H8 D E E2 C 4.5 A = Coolant outlet B = Presetting block C = Radial trasverse D = Coolant way E = Electric connectors Encoder-imit stop E2= Electric connectors Servomotor F =.5- BAR air intake for inner pressurization G = Cables way H = Camlock
U-TRONIC Sizes G Ø 57.5 28 2 2 9 9 33.5 278.5 3.5 5 36 9.5 5 25 3 +. 25.5 U-TRONIC 5/5 S A B M prof.fil.6 M2x.5 7 7'3'' 2 2 9.5 5 5 6 6 45 25 H7 prof.9 46 46 Mx 5 23 2 6 4 Ø 3 H7 Ø 242 Ø 2 Ø 285.775 Ø 5 M prof.fil.6 -. 6 6 82 8.86 8.86 F Ø 8.5 2 H8 D E 2 5.7 E2 H Ø 25.4 2 5 6 C 4.5 2 9 3 U-TRONIC 5/63 S 2 G Ø 57.5 28 Ø 5 M prof.fil.6 25 H7 prof.9 9 Mx 3.5 5 33.5 278.5 36 9.5 5 25 M2x.5 7 7'3'' +. 25.5 A B 64 2 2 9.5 5 5 6 6 45 5 46 46 23 2 6 4 Ø 3 H7 Ø 2 Ø 242 Ø 285.775 -. 6 8.86 6 8.86 82 M prof.fil.6 F Ø 8.5 2 H8 D E 2 E2 5.7 Ø 25.4 H 2 63 2 C 4.5 A = Coolant outlet B = Presetting block C = Radial trasverse D = Coolant way E = Electric connectors Encoder-imit stop E2= Electric connectors Servomotor F =.5- BAR air intake for inner pressurization G = Cables way H = Camlock gr.8
Sizes D ANDREA 26 U-TRONIC 8/8 S M24 prof.fil.4 M prof.fil.2 365.5 55 55 45 4 G 22 53 9 43 395 232 43 2 35 M24 prof.fil.4 A B 3 8 8 55 55 25 H7 prof.8 5 5 95 35 247.5 247.5 35 3 25 25 25 Ø 25 H7 Ø 32 Ø 382 Ø 5 H4 Ø 8 M2 prof.fil.24 75 247.5 35 247.5 35 E2 M4x.5 D Ø 5 25 8 28 C F Ø 8.5 4 H9 4 7 32.2 H8 26 U-TRONIC 8/ S 435 M prof.fil.2 Ø 8 365.5 55 55 45 4 G 22 95 58 4 223 2 43 35 M24 prof.fil.4 A B 25 H7 prof.8 Ø 3 55 55 5 5 8 8 95 35 247.5 247.5 35 32 26 25 25 Ø 25 H7 Ø 32 Ø 382 Ø 5 H4 65 M24 prof.fil.4 75 247.5 35 247.5 35 M2 prof.fil.24 E2 M4x.5 5 D Ø 25 95 35 C F Ø 8.5 4 H9 5 7 32.2 H8 A = Coolant outlet B = Presetting block C = Radial trasverse D = Coolant way E2= Electric connectors Servomotor F =.5- BAR air intake for inner pressurization G = Cables way
U-TRONIC Electric components BURNDY CONNECTOR UTG6 6-9 SN BURNDY CONNECTOR UTG 6-9 PH BURNDY CONNECTOR UTG 4-2 PH BURNDY CONNECTOR UTG6 4-2 SN SIEMENS CONNECTOR 6FX23-OCE2 6FX23-OCE7 (DIGITA) SIEMENS CONNECTOR 6FX23-OCE IMIT SWITCH KW423K6U375 A B C + + 3 2 3 2 3 2 3 2 3 2 U-TRONIC 8-2 BH E F D R G H J A C B T S M P K N V U BURNDY CONNECTOR UTG6 6-9 SN COD. 3.4..2.69 BURNDY CONNECTOR UTG 6-9 PH COD. 3.4..3.69 ENCODER (E) ROD 426-E/5 pulse/rev IMIT SWITCH KW423K6U375 SIEMENS A.C. SERVOMOTOR FT546-AK7 SIEMENS A.C. SERVOMOTOR FT644-A4K7 DIGITA Ua2 +5V Ua Ua Ua Ua _ Ua2 screen V +5V V ENCODER (E) ROD 426-E/25 pulse/rev PINK BUE RED BACK BROWN GREEN YEOW GRAY WHITE-BROWN.5 mm 2.5 mm 2 WHITE WHITE BROWN A B C D E F G H J K M BURNDY CONNECTOR UTG6 4-2 SN COD. 3.4..2.42 BURNDY CONNECTOR UTG 4-2 PH COD. 3.4..3.42 U-TRONIC 3/325 S 66 BURNDY CONNECTOR UTG 4-2 PH BURNDY CONNECTOR UTG6 4-2 SN BURNDY CONNECTOR UTG6 6-9 SN SIEMENS CONNECTOR 6FX23-OCE SIEMENS CONNECTOR 6FX23-OCE2 6FX23-OCE7 (DIGITA) BURNDY CONNECTOR UTG 6-9 PH IMIT SWITCH KW423K6U5 A B C + + 3 2 3 2 3 2 3 2 3 2 E F D R G H J A C B T S M P K N V U BURNDY CONNECTOR UTG6 6-9 SN COD. 3.4..2.69 BURNDY CONNECTOR UTG 6-9 PH COD. 3.4..3.69 SIEMENS A.C. SERVOMOTOR FT534-AK7 SIEMENS A.C. SERVOMOTOR FT634-4AK7 DIGITA ENCODER (E) ROD 426-E/5 pulse/rev IMIT SWITCH KW423K6U5 Ua2 +5V Ua Ua Ua Ua Ua2 screen WHITE-BROWN.5 mm 2.5 mm 2 +5V PINK BUE RED BACK BROWN GREEN YEOW GRAY WHITE ENCODER (E) ROD 426-E/5 pulse/rev WHITE BROWN A B C D E F G H J K M BURNDY CONNECTOR UTG6 4-2 SN COD. 3.4..2.42 BURNDY CONNECTOR UTG 4-2 PH COD. 3.4..3.42 A= END OF STROKE B= EMERGENCY C= RESET (E): For digital servomotor, encoder on request
Electric components D ANDREA SIEMENS A.C. SERVOMOTOR FT546-AK7 SIEMENS A.C. SERVOMOTOR FT644-4AK7 DIGITA U-TRONIC 5/4-5/5-5/63 S A B C IMIT SWITCH KW423K6U5 + + 3 2 3 2 3 2 3 2 3 2 E F D R G H J A C B T S M P K N V U BURNDY CONNECTOR UTG6 6-9 SN COD. 3.4..2.69 BURNDY CONNECTOR UTG 6-9 PH COD. 3.4..3.69 IMIT SWITCH KW423K6U5 ENCODER (E) ROD 426-E/5 pulse/rev BURNDY CONNECTOR UTG 6-9 PH BURNDY CONNECTOR UTG 4-2 PH BURNDY CONNECTOR UTG6 6-9 SN BURNDY CONNECTOR UTG6 4-2 SN SIEMENS CONNECTOR 6FX23-OCE2 6FX23-CE7 (DIGITA) SIEMENS CONNECTOR 6FX23-OCA Ua2 +5V Ua Ua Ua Ua Ua2 screen.5 mm 2 +5V.5 mm 2 WHITE ENCODER (E) ROD 426-E/5 pulse/rev PINK BUE RED BACK BROWN GREEN YEOW GRAY WHITE-BROWN WHITE BROWN A B C D E F G H J K M BURNDY CONNECTOR UTG6 4-2 SN COD. 3.4..2.42 BURNDY CONNECTOR UTG 4-2 PH COD. 3.4..3.42 U-TRONIC 8/8-8/ S SIEMENS A.C. SERVOMOTOR FT5 74-AF7 SIEMENS A.C. SERVOMOTOR FT684-84F7 DIGITA SIEMENS CONNECTOR 6FX23-OCA 6FX23-OCB (DIGITA) SIEMENS CONNECTOR 6FX23-OCA2 6FX23-OCE7 (DIGITA).3 m m IMIT SWITCH KW423K6U5 A B C + + 3 2 3 2 3 2 3 2 3 2 E F D R G H J A C B T S M P K N V U CABES ENGTH = m. 67 IMIT SWITCH KW423K6U5 ENCODER (E) ROD 426-E/5 pulse/rev Ua2 PINK +5V BUE Ua RED Ua BACK Ua BROWN Ua GREEN - YEOW Ua2 GRAY screen WHITE-BROWN -.5 mm 2 +5V.5 mm 2 - WHITE ENCODER (E) ROD 426-E/5 pulse/rev WHITE BROWN A B C D E F G H J K M CABES ENGTH =,3 m. A= END OF STROKE B= EMERGENCY C= RESET (E): For digital servomotor, encoder on request
U-TRONIC Assembly/Generalities U-TRONIC BH U-TRONIC S CAMOCK The BH U-TRONICS are applied manually or automatically using the taper for rotation and a flange for fastening. The other U-TRONICS, fitted with rotation plate in place of the taper, are applied: a. manually, with a camlock flange for quick fastening b. automatically with palletized systems and special connectors. 68
U-TRONIC 8-2 BH assembly D ANDREA C A B D.8.8.5 A.8. X.8 E On machines with fixed spindle - Mount the U-TRONIC with the taper and without flange on the machine spindle and measure exactly the X distance with a tolerance of ±.5 mm. - Make the flange with X distance and a tolerance of ±.5 mm. - Mount the U-TRONIC with the taper and the flange on the machine spindle and tighten the screws. On machines with axial spindle stroke (boring machines) - Make the flange with support surfaces parallel in. mm tolerance. - Mount the U-TRONIC with the taper and the flange on the machine spindle. - Retract the spindle until the flange rests lightly against the front surface of the boring machine head. - Block the axial stroke of the boring machine spindle. - Tighten the flange screws. B = Center the boring machine spindle C = Flange D = Arbor E = Stud Bolt 69
U-TRONIC FANGE - Construction example C U-TRONIC 325 S 5.9 ±. 98 ±.5 98 ±.5. A.54.... A A.8 CAMOCK KIT 98 ±.5 98 ±.5 6 35'6" 45 ø 227.8 ø 325 57 B.8 5.3 ø 65 M8 ø 3.5 7 7'3" +.5 D 96.869 G n 4 23 +.5.55..6.23 2...5.87 ø 25.6 +.4 +.8.8 39.42..325. consisting of: n 4 camlock cams n 4 pins for cams n 4 springs for cams n key n M eyebolt.6..2.6..5.7.2 F.8 23.8 46 min. 4 E. 8.86 ±.5 8.86 ±.5. A U-TRONIC 5-... S C.54...6. A.8. A.8 7 5 5 ø 365 4 59'8" 5 ±.5 5 ±.5 2 ±.5 2 ±.5 ø 5 B 5.3 7 7'3" ø 25 +.2 ø 285.775 CAMOCK KIT 76 M8 ø 3.5 D 39.42..5. consisting of: n 6 camlock cams n 6 pins for cams n 6 springs for cams n key n 2 M6 eyebolt +.5 H n 6 26 8.25 ±..55..6.23 2...5.88.6..2.8..5.7.4 F.8 +.4 ø 28.5 +.8 27 53 min..8 5 E. B = Center the boring machine spindle C = Eyebolt D = Control with Gauge E = Size to control depending on the spindle protrusion F = Control wrench G = Bores min. depth 46 H= Bores min. depth 53
Chip removal capacity D ANDREA U-TRONIC 8-2 BH U-TRONIC 325 S D mm D mm 4 225 3 45 UT 2/BH 65 325 485 65 UT 325 S 6 8 26 36 UT 8/BH TOO ENGTH mm 5 5 2 2 mm 2,4 mm 2,8 mm 2 TOO ENGTH mm 2 3 5 mm 2 4 mm 2 25 4 3 mm 2 5 U-TRONIC 4-5-63 S U-TRONIC 8- S D mm D mm 32 63 94 25 2 4 6 8 2 4 6 8 2 UT 5-63 S UT 8- S 25 5 75 UT 5-5 S 6 32 48 64 8 96 2 28 44 6 UT 8-8 S 2 4 6 8 UT 5-4 S TOO ENGTH mm 2 3 4 5 9 mm 2 6 mm 2 4 mm 2 TOO ENGTH mm 2 3 4 5 6 7 8 4 mm 2 mm 2 7 mm 2 5 mm 2 7 6 These parameters are indicative for normal working conditions on steel with a hardness of 6-2 HB, tool with a positive rake angle y= + 6 and lead angle = 75 (average Ks = 2N/mm 2 ) cutting speed = 2 m/min. Optimal value and working time will be determined by tests. For a good chip removal and for the chip break control, it is advised: a : f = 6 8 a = cutting depth (mm) f = feed (mm/rev)
U-TRONIC Toolholders U-TRONIC 8-2 BH P P T 24 R ARBOR T 24 P U-TRONIC FANGE P K3 consisting of: P P P P T 24 T 24 R REF. K3 UT 8/BH K3 UT 2/BH CODE 5 4 82 3 5 4 82 3 ARBORS 72 REF. UT 8/BH UT 2/BH ISO 4 - ISO 45 - ISO 5 ISO 4 - ISO 45 - ISO 5
Toolholders and heads D ANDREA P P UT 8-2/BH REF. CODE D H P 43 5 6 4 4 P 43 5 6 4 6 6 UT 8-2/BH REF. CODE S P 43 35 6 4 2 2 35 P 43 35 6 4 8 8 T 24 D T 24 R 95 A D H P P S T 24 T 24R F REF. CODE A D F 73 UT 8-2/BH T 24 46 2 4 2 9 T 24 R 46 2 4 2 9 2 4 4 28 CCMT 24.. 49 4 59 5 9 25
U-TRONIC Toolholders U-TRONIC 325-4 - 5-63 - 8 - S B5 B 5 25x25 TU 8/95.25 6CA ISO56 B MR PC.5 TP 8/9.5 FANGE U-TRONIC B 2 PC 2.5 74 K3 consisting of: B B2 B5 MR TU REF. UT3/325S 5 7 325 9 3 UT5/4S UT5/5S 5 7 5 9 3 UT5/63S UT8/8S 5 7 8 9 3 UT8/S Toolholder with automatic tool change B5 UT5/4S REF. UT5/5S B5 HSK - A63 - A UT5/63S B5 DIN6987-A - B5 UT8/8S B5 MAS BT5 UT8/S
Toolholders D ANDREA A H B/B2 Ø d H7 Ø d2 REF. CODE A d d2 H kg UT3/325S B UT 3 44 3 5 5 5 5 8 35 23 5.5 B2 UT 3 44 3 5 275 5 5 8 35 26 23 8.5 UT5/4S B UT 5 44 3 63 55 2 63 7 55 3 UT5/5S UT5/63S B2 UT 5 44 3 63 365 2 63 7 4 3 9 UT8/8S B UT 8 44 3 8 23 25 8 3 2 23 3 25 UT8/S B2 UT 8 44 3 8 72 25 8 3 25 72 3 6 Ø d2 A H Ø d H7 H B5 REF. CODE A d d2 H H kg UT3/325S B5 UT 3 44 5 5 9 5 5 8 9 35 6 23 3.7 UT5/4S UT5/5S B5 UT 5 44 5 63 25 2 63 27 7 7 3 7.5 UT5/63S UT8/8S UT8/S B5 UT 8 44 5 8 3 25 8 3 3 2 85 3 3 Ø d -. -.3 2 MHD' 8 Ø d2 MR REF. CODE d d2 2 kg UT3/325S MR 5/8.8 45 2 8 6 5 8 95 5 45.6 UT5/4S UT5/5S MR 63/98.8 45 2 98 6 63 98 5 6 45 3 UT5/63S UT8/8S UT8/S MR 8/3.8 45 2 3 24 8 3 25 78 45 7 MHD' 8 65 9 25 25 Ø 95 TU REF. CODE kg UT3/325S UT5/4S UT5/5S TU 8/95.25 46 5 8 25 4 UT5/63S UT8/8S UT8/S d2 MHD' 8 4 85 TP UT3/325S UT5/4S UT5/5S UT5/63S UT8/8S UT8/S REF. CODE d2 kg TP 8/9.5 46 4 8 5 9 2.3 TP 8/25.5 46 4 8 5 2 25 3.2 75 5 6 5 2 55 6CA 59 PC Use 6CA ISO56 cartridges (see p.77) B REF. CODE B kg UT3/325S UT5/4S PC.5 43 3 5 6 95 95.3 UT5/5S PC 2.5 43 3 5 6 35 35 2 UT5/63S PC 3.5 43 3 5 6 2 2 3.2 UT8/8S UT8/S PC 4.5 43 3 5 6 3 3 5
U-TRONIC Technical data H P2 325 325 2.8" 2.8" D D C/2 C/2 255 " 255 " P D P P ø E max. ø F max. P P P ø M max. ø N max. C/2 C/2 P P2 P D C B ø F max. ø M max. ø N max. S H 76 TECHNICA DATA UT 8 BH UT 2 BH UT 325 S Radial trasverse C mm inch 5.97 75 2.95 3.94 Feed mm/min. inch/min. 5.4 9.7 5.4 9.7 4.4 5.75 Rapid trasverse mm/min. inch/min. 5 9.7 5 9.7 4 5.75 Maximum rotation min - RPM 8 5 Torque da Nm lb ft. 74 74 35 259 Radial force da N pound 25 562.5 25 562.5 3 675 Weight Kg pound 32 7.4 4 88 242 Ø B mm inch - - - - 325 2.8 Ø D mm inch 8 7.9 2 7.87 325 2.8 H mm inch - - - - 235 9.25 S mm inch - - - - 25 4.92 Ø E x P mm inch 24 x 75 9.45 x 3 35 x 75 3.78 x 3 - - Ø F x P mm inch 36 x 75 4.7 x 3 45 x 75 7.7 x 3 65 x 4 25.5 x.5 Ø M x P2 mm inch 25 x 2 4.92 x 7.87 8 x 2 7 x 7.87 36 x 4 3.9 x 5.75 Ø N x P mm inch 65 x 4 6.5 x 5.5 25 x 4 9.84 x 5.5 56 x 24 2 x 9.45 Repeatibility accuracy mm inch.3.2.3.2.3.2 Boring accuracy H7 H7 H7 H7 H7 H7 Facing accuracy mm inch..4..4..4 Max. chip removal on C4 steel mm 2 inch 2 2.3 2.5.39 5.78 Roughness Ra µin.6 63.6 63.6 63
Technical data D ANDREA UT 5 4 S UT 5 5 S UT 5 63 S UT 8 8 S UT 8 S 25 4.92 6 6.3 2 7.87 28.3 35 3.78 4.4 5.75 4.4 5.75 4.4 5.75 5.4 9.7 5.4 9.7 4 5.75 4 5.75 4 5.75 5 9.7 5 9.7 4 35 25 2 6 8 592 8 592 8 592 74 74 5 25 5 25 5 25 225 225 2 44 23 56 35 77 2 27 5 3375 5 9.7 5 9.7 5 9.7 8 3.5 8 3.5 4 5.75 5 9.7 63 24.8 8 3.5 39.37 274.5.8 278.5.96 278.5.96 395 5.55 4 5.75 6 6.3 6 6.3 6 6.3 2 7.87 2 7.87 - - - - - - - - - - 8 x 5 3.5 x 6 x 5 39.5 x 6 25 x 5 49 x 6 6 x 6 63 x 6.3 2 x 6 79 x 6.3 77 45 x 54 7.7 x 2.26 56 x 54 22 x 2.26 7 x 54 27.6 x 2.26 85 x 86 33.5 x 33.8 5 x 86 4.5 x 33.8 68 x 295 26.8 x.6 85 x 295 33.5 x.6 5 x 295 4.4 x.6 25 x 37\ 49.2 x 4.5 6 x 37 63 x 4.5.3.2.3.2.3.2.5.2.5.2 H7 H7 H7 H7 H7 H7 H7 H7 H7 H7..4.5.6.5.6.2.8.2.8 9.4 9.4 9.4 4.27 4.27.6 63.6 63.6 63.6 63.6 63
INSERTS
INSERTS
INSERTS 8 WCGT 7 r d s SIZES CARBIDE CERMET COATED REF. CERMET d s r DP 3 DK DC DCT WCGT 22.2 TS 2-TS 2 3.97.59 TORX T6 WCGT 24.4 * * TS 2 for B...6 / TS 2 for B...8 8 CCGT 7 r d s SIZES CARBIDE CERMET COATED REF. CERMET d s r DP 3 DK DC DCT CCGT 62 CCGT 622 6.35 2.38.2 TS 25 TORX T8 CCGT 624.4 CCGT 9T32.2 9.525 3.97 TS 4 TORX T5 CCGT 9T34.4 6 TPGX r d s 8 SIZES CARBIDE CERMET COATED REF. CERMET d s r DP 3 DK DC DC DCT TPGX 92 TPGX 922 5.56 2.38.2 CS 25 T TORX T8 TPGX 924.4 TPGX 3 CS 389T TORX T8 TPGX 32 6.35 3.8.2 TPGX 34.4
D ANDREA 6 TPGX r d s SINTERED CUBIC BORON SIZES REF. DIAMOND NITRIDE d s r D2 MDC D2 CBN D25 CBN TPGX 922.2 5.56 2.38 CS 25 T TORX T8 TPGX 924.4 TPGX 32.2 6.35 3.8 CS 389T TORX T8 TPGX 34.4 8 CCMT 7 d r s CARBIDE CVD COATED SIZES REF. CARBIDE d s r DP 3 DP R CCMT 622.2 6.35 2.38 TS 25 TORX T8 CCMT 624.4 CCMT 9T34.4 9.525 3.97 TS 4 TORX T5 CCMT 9T38.8 CCMT 244.4 2.7 4.76 TS 5 TORX T25 CCMT 248.8 TORX SCREW TORX WRENCH D M REF. CODE M D REF. CODE 8 TS 2 49 4 234 M 2x.4 3.7 2.7 TORX TO6 5 9 6 TS 2 49 4 24 M 2x.4 4 2.7 TORX TO6 5 9 6 CS 25 T 49 4 2565 M 2.5x.45 6 3.7 TORX TO8 5 9 8 CS 389 T 49 4 38 M 3x.5 8 4. TORX TO8 5 9 8 TS 25 49 4 2555 M 2.5x.45 5.7 3.45 TORX TO8 5 9 8 TS 4 49 4 48 M 4x.7 5.5 TORX T5 5 9 5 TS 5 49 4 59 M 5x.8.5 7 TORX T25 5 9 25
INSERTS X6...R S X6... On request P REF. CODE S P REF. CODE S P X6 62-R 4 5 3 44 49..2 X6 62-4 5 3 445 49..2 X6 62-3R 4 5 3 44 3 49.3.4 X6 62-3 4 5 3 445 3 49.3.4 X6 62-6R 4 5 3 44 6 49.6.7 X6 62-6 4 5 3 445 6 49.6.7 X6 62-85R 4 5 3 44 8 49.85 2. X6 62-85 4 5 3 445 8 49.85 2. X6 62-25R 4 5 3 44 2 49 2.5 2.2 X6 62-25 4 5 3 445 2 49 2.5 2.2 X6 62-265R 4 5 3 44 26 49 2.65 2.7 X6 62-265 4 5 3 445 26 49 2.65 2.7 X6 62-3R 4 5 3 44 3 49 3. 3. X6 62-3 4 5 3 445 3 49 3. 3. X6 62-35R 4 5 3 44 3 49 3.5 3. X6 62-35 4 5 3 445 3 49 3.5 3. X6 9T3-45R 4 5 3 44 4 49 4.5 5.5 X6 9T3-45 4 5 3 445 4 49 4.5 5.5 X6 9T3-55R 4 5 3 44 5 49 5.5 5.5 X6 9T3-55 4 5 3 445 5 49 5.5 5.5 X6 9T3-55R 4 5 3 44 55 49 5.5 5.5 X6 9T3-55 4 5 3 445 55 49 5.5 5.5 X6...R..R R X6...R.. P On request REF. CODE R P REF. CODE R P X6 62-RR 4 5 3 446 49. X6 62-R 4 5 3 447 49. 3. X6 62-R5R 4 5 3 446 5 49.5 X6 62-R5 4 5 3 447 5 49.5 X6 9T3-R2R 4 5 3 446 2 49 2. X6 9T3-R2 4 5 3 447 2 49 2. 5.5 X6 9T3-R25R 4 5 3 446 25 49 2.5 X6 9T3-R25 4 5 3 447 25 49 2.5 3. 5.5 TORX SCREW TORX WRENCH D M 82 REF. CODE M D REF. CODE TS 255 49 2 255 M 2.5 x.45 5 3.4 TORX T7 5 9 7 TS 38 49 2 38 M 3 x.5 8 4.4 TORX T9 5 9 9
Grades for inserts D ANDREA ISO CEMENTED CARBIDE CERMET COATED CERMET CVD COATED CARBIDE P DC P DC DCT DPR P2 P3 DP3 P4 K K DK DC DCT DPR K2 DP3 K3 QUAITY APPICATIONS DP3 Roughing and finishing ow carbon steel - stainless steels Cemented carbide DK Roughing and finishing Finishing Aluminium alloy Cast iron CVD coated carbide DPR Roughing Steels, alloy steels and cast iron Cermet DC Finishing High alloyed steel DC Finishing Alloy steels and cast iron Coated Cermet DCT Finishing Alloy steels, stainless steels and cast iron Polycrystalline diamond D2 MDC Finishing Aluminium alloys, non-ferrous materials and non-metals 83 Cubic boron nitride D2 CBN D25 CBN Finishing Finishing High hardness steels (over 5 HRC) (it may replace the grinding) High hardness steel (over 5 HRC) and interrupted cutting (it may replace the grinding)
ACCESSORIES AND SPARE PARTS
ACCESSORIES AND SPARE PARTS
ACCESSORIES AND SPARE PARTS ISO 7388/2-A - DIN 69872 d d2 d3 d4 a REF. CODE ISO d d2 d3 d4 a 2 43 25 4 4 9 4 M6 7 54 26 ISO 7388/2-A 2 43 25 45 45 23 7 M2 2 65 3 5 DIN69872 2 43 25 5 5 28 2 M24 25 74 34 ISO 7388/2-B - ANSI B.5 5 d d2 d3 d4 a REF. CODE ISO d d2 d3 d4 a 2 43 25 4 4 8.95 2.95 M6 7 44.5 6.4 ISO 7388/2-B 2 43 25 45 45 24.5 6.3 M2 2 56 2.95 45 ANSI B.5 5 2 43 25 5 5 29. 9.6 M24 25 65.5 25.55 MAS 43 BT - 3-45 d d2 d3 d4 a 86 REF. CODE ISO d d2 d3 d4 a 2 43 25 23 3 7 M2 2.5 43 23 MAS43 BT 3 2 43 25 24 4 5 M6 7 6 35 2 43 25 245 45 9 4 M2 2 7 4 3 2 43 25 25 5 23 7 M24 25 85 45 2 43 25 232 3 7 M2 2.5 43 23 MAS43 BT 45 2 43 25 242 4 5 M6 7 6 35 2 43 25 2452 45 9 4 M2 2 7 4 45 2 43 25 252 5 23 7 M24 25 85 45
D ANDREA HSK 2 REF. CODE α CODE 2 HSK5 38 2 9 ± 5 4 HSK63 38 2 9 2 ± 5 6 HSK8 38 2 9 4 ± 5 8 HSK 38 2 9 6 ± 5 22 87
ACCESSORIES AND SPARE PARTS ER collet ER.. DIN 6499-B 8 D d D2. REF. d D D2 ER.5 ~ 7.5 8 ER 6.5 ~ 6 7 27.5 ER 2 ~ 3 2 2 3.5 ER 25 ~ 6 25 26 34 ER 32 2 ~ 2 32 33 4 ER 4 3 ~ 26 4 4 46 88 RANGE ER ER6 ER2 ER25 ER32 ER4 -.5 49 6 8 49 6 8 6.5-49 6 8 5 49 6 8 65 2-49 6 8 22 49 6 8 252 2 -.5 49 6 8 2 49 6 8 62 2.5-2 49 6 8 25 49 6 8 625 3-2 49 6 8 63 49 6 8 23 49 6 8 253 49 6 8 323 3-2.5 49 6 8 3 3.5-3 49 6 8 35 4-3 49 6 8 64 49 6 8 24 49 6 8 254 49 6 8 324 49 6 8 44 4-3.5 49 6 8 4 4.5-4 49 6 8 45 5-4 49 6 8 65 49 6 8 25 49 6 8 255 49 6 8 325 49 6 8 45 5-4.5 49 6 8 5 5.5-5 49 6 8 55 6-5 49 6 8 66 49 6 8 26 49 6 8 256 49 6 8 326 49 6 8 46 6-5.5 49 6 8 6 6.5-6 49 6 8 65 7-6 49 6 8 67 49 6 8 27 49 6 8 257 49 6 8 327 49 6 8 47 7-6.5 49 6 8 7 8-7 49 6 8 68 49 6 8 28 49 6 8 258 49 6 8 328 49 6 8 48 9-8 49 6 8 69 49 6 8 29 49 6 8 259 49 6 8 329 49 6 8 49-9 49 6 8 6 49 6 8 2 49 6 8 25 49 6 8 32 49 6 8 4-49 6 8 2 49 6 8 25 49 6 8 32 49 6 8 4 2-49 6 8 22 49 6 8 252 49 6 8 322 49 6 8 42 3-2 49 6 8 23 49 6 8 253 49 6 8 323 49 6 8 43 4-3 49 6 8 254 49 6 8 324 49 6 8 44 5-4 49 6 8 255 49 6 8 325 49 6 8 45 6-5 49 6 8 256 49 6 8 326 49 6 8 46 7-6 49 6 8 327 49 6 8 47 8-7 49 6 8 328 49 6 8 48 9-8 49 6 8 329 49 6 8 49 2-9 49 6 8 322 49 6 8 42 2-2 49 6 8 42 22-2 49 6 8 422 23-22 49 6 8 423 24-23 49 6 8 424 25-24 49 6 8 425 26-25 49 6 8 426 SET ER REF. Ø CODE SET ER/3.5-7 49 6 8 SET ER6/.5-49 6 8 6 SET ER2/2-3 49 6 8 2 SET ER25/5-6 49 6 8 25 SET ER32/8 2-2 49 6 8 32 SET ER4/23 3-26 49 6 8 4
ER.. DIN 6499-B ER ultra-precise collet D ANDREA 8 D d D2.3 REF. d D D2 ER 6.UP.5 ~ 6 7 27.5 ER 25.UP ~ 6 25 26 34 ER 32.UP 2 ~ 2 32 33 4 ER 4.UP 3 ~ 26 4 4 46 RANGE ER6 ER25 ER32 ER4 -.5 49 6 8 6.5-49 6 8 65 2 -.5 49 6 8 62 49 6 8 252 2.5-2 49 6 8 625 49 6 8 2525 49 6 8 3225 3-2.5 49 6 8 63 49 6 8 253 49 6 8 323 3.5-3 49 6 8 635 49 6 8 2535 49 6 8 3235 49 6 8 435 4-3.5 49 6 8 64 49 6 8 254 49 6 8 324 49 6 8 44 4.5-4 49 6 8 645 49 6 8 2545 49 6 8 3245 49 6 8 445 5-4.5 49 6 8 65 49 6 8 255 49 6 8 325 49 6 8 45 5.5-5 49 6 8 655 49 6 8 2555 49 6 8 3255 49 6 8 455 6-5.5 49 6 8 66 49 6 8 256 49 6 8 326 49 6 8 46 6.5-6 49 6 8 665 49 6 8 2565 49 6 8 3265 49 6 8 465 7-6.5 49 6 8 67 49 6 8 257 49 6 8 327 49 6 8 47 7.5-7 49 6 8 675 49 6 8 2575 49 6 8 3275 49 6 8 475 8-7.5 49 6 8 68 49 6 8 258 49 6 8 328 49 6 8 48 8.5-8 49 6 8 685 49 6 8 2585 49 6 8 3285 49 6 8 485 9-8.5 49 6 8 69 49 6 8 259 49 6 8 329 49 6 8 49 9.5-9 49 6 8 695 49 6 8 2595 49 6 8 3295 49 6 8 495-9.5 49 6 8 6 49 6 8 25 49 6 8 32 49 6 8 4.5-49 6 8 255 49 6 8 325 49 6 8 45 -.5 49 6 8 25 49 6 8 32 49 6 8 4.5-49 6 8 255 49 6 8 325 49 6 8 45 2 -.5 49 6 8 252 49 6 8 322 49 6 8 42 2.5-2 49 6 8 2525 49 6 8 3225 49 6 8 425 3-2.5 49 6 8 253 49 6 8 323 49 6 8 43 3.5-3 49 6 8 2535 49 6 8 3235 49 6 8 435 4-3.5 49 6 8 254 49 6 8 324 49 6 8 44 4.5-4 49 6 8 2545 49 6 8 3245 49 6 8 445 5-4.5 49 6 8 255 49 6 8 325 49 6 8 45 5.5-5 49 6 8 2555 49 6 8 3255 49 6 8 455 6-5.5 49 6 8 256 49 6 8 326 49 6 8 46 6.5-6 49 6 8 3265 49 6 8 465 7-6.5 49 6 8 327 49 6 8 47 7.5-7 49 6 8 3275 49 6 8 475 8-7.5 49 6 8 328 49 6 8 48 8.5-8 49 6 8 3285 49 6 8 485 9-8.5 49 6 8 329 49 6 8 49 9.5-9 49 6 8 3295 49 6 8 495 2-9.5 49 6 8 322 49 6 8 42 2.5-2 49 6 8 425 2-2.5 49 6 8 42 2.5-2 49 6 8 425 22-2.5 49 6 8 422 22.5-22 49 6 8 4225 23-22.5 49 6 8 423 23.5-23 49 6 8 4235 24-23.5 49 6 8 424 24.5-24 49 6 8 4245 25-24.5 49 6 8 425 25.5-25 49 6 8 4255 26-25.5 49 6 8 426 On request 89
ACCESSORIES AND SPARE PARTS Tapping collets with axial compensation ET-- ER.. E 8 D d For TOPRUN spindles, use ring-nuts shown in the chart REF. CODE d D E 49 6 8 62528 2.8 49 6 8 62535 3.5 ET--ER25 49 6 8 62545 4.5 (M2 ~ M2) 49 6 8 6256 6 26 34 8 45 25 49 6 8 6257 7 49 6 8 6259 9 49 6 8 63245 4.5 49 6 8 6326 6 ET--ER32 49 6 8 6327 7 (M4 ~ M6) 49 6 8 6329 9 33 43 45 3 32 49 6 8 632 49 6 8 6322 2 49 6 8 646 6 49 6 8 647 7 ET--ER4 (M8 ~ M2) 49 6 8 649 9 49 6 8 64 4 54 3 45 3 4 49 6 8 642 2 49 6 8 644 4 49 6 8 646 6 On request 9
ER.. -GB Tapping collets without axial compensation D ANDREA 8 D c d For TOPRUN spindles, use ring-nuts shown in the chart REF. CODE (d Ø x c ) DIN 37 DIN 374-376 D 49 6 8 5645 4.5 x 3.4 M4 M6 49 6 8 5655 5.5 x 4.3 M7 ER 6-GB M5 (M4 ~ M) 49 6 8 566 6 x 4.9 M8 M6 6 27.5 45 6 49 6 8 567 7 x 5.5 M6 M 49 6 8 52545 4.5 x 3.4 M4 M6 49 6 8 52555 5.5 x 4.3 M7 M5 ER 25-GB 49 6 8 5256 6 x 4.9 M8 M6 (M4 ~ M6) 49 6 8 5257 7 x 5.5 M 25 34 45 25 49 6 8 5259 9 x 7 M2 49 6 8 525 x 9 M4 49 6 8 5252 2 x 9 M6 49 6 8 53245 4.5 x 3.4 M4 M6 49 6 8 53255 5.5 x 4.3 M7 49 6 8 5326 6 x 4.9 M5 M6 M8 ER 32-GB 49 6 8 5327 7 x 5.5 M (M4 ~ M2) 49 6 8 5329 9 x 7 M2 32 4 45 3 32 49 6 8 532 x 9 M4 49 6 8 5322 2 x 9 M6 49 6 8 5324 4 x M8 49 6 8 5326 6 x 2 M2 49 6 8 547 7 x 5.5 M 49 6 8 549 9 x 7 M2 49 6 8 54 x 9 M4 49 6 8 542 2 x 9 M6 ER 4-GB 49 6 8 544 4 x M8 4 46 45 3 4 (M ~ M27) 49 6 8 546 6 x 2 M2 On request 49 6 8 548 8 x 4.5 M22 M24 49 6 8 542 2 x 6 M27 9
ACCESSORIES AND SPARE PARTS Quick change tap holders without torque clutch BFC 3 2 D2 c d D REF. CODE (d Ø x c ) DIN 37 DIN 374 DIN 376 D D2 2 3 49 5 6 3527 3.5 x 2.7 M3 M5 M5 49 5 6 4534 4.5 x 3.4 M4 M6 M6 BFC 49 5 6 5543 5.5 x 4.3 M7 M7 (M3 ~ 2) M5 3 9 7 7 2.5 49 5 6 649 6 x 4.9 M8 M8 M6 49 5 6 755 7 x 5.5 M M 49 5 6 97 9 x 7 M2 M2 49 5 6 2649 6 x 4.9 M5 M6 M8 M8 49 5 6 2755 7 x 5.5 M M BFC2 49 5 6 297 9 x 7 M2 M2 (M6 ~ 2) 49 5 6 29 x 9 M4 M4 48 3 3 35 49 5 6 229 2 x 9 M6 M6 49 5 6 24 4 x M8 M8 49 5 6 262 6 x 2 M2 M2 49 5 6 39 x 9 M4 M4 49 5 6 329 2 x 9 M6 M6 49 5 6 34 4 x M8 M8 49 5 6 362 6 x 2 M2 M2 BFC3 49 5 6 3845 8 x 4.5 M22 M22 7 48 44 4 55.5 (M4 ~ 33) M24 M24 49 5 6 326 2 x 6 M27 M27 49 5 6 3228 22 x 8 M3 M3 49 5 6 3252 25 x 2 M33 M33 On request 92
BFS Quick change tap holders with torque clutch D ANDREA 3 2 D2 c d D REF. CODE (d Ø x c ) DIN 37 DIN 374 DIN 376 D D2 2 3 49 5 7 3527 3.5 x 2.7 M3 M5 M5 49 5 7 43 4 x 3 M3.5 49 5 7 4534 4.5 x 3.4 M4 M6 M6 49 5 7 5543 5.5 x 4.3 M7 M7 BFS M5 32 9 7 25 2.5 49 5 7 649 6 x 4.9 M8 M8 (M3 ~ 2) M6 49 5 7 755 7 x 5.5 M M 49 5 7 862 8 x 6.2 M8 49 5 7 97 9 x 7 M2 M2 49 5 7 8 x 8 M 49 5 7 2649 6 x 4.9 M5 M6 M8 M8 49 5 7 2755 7 x 5.5 M M 49 5 7 2862 8 x 6.2 M8 BFS2 49 5 7 297 9 x 7 M2 M2 (M6 ~ 2) 49 5 7 28 x 8 M 5 3 3 34 35 49 5 7 29 x 9 M4 M4 49 5 7 229 2 x 9 M6 M6 49 5 7 24 4 x M8 M8 49 5 7 262 6 x 2 M2 M2 49 5 7 39 x 9 M4 M4 49 5 7 329 2 x 9 M6 M6 49 5 7 34 4 x M8 M8 49 5 7 362 6 x 2 M2 M2 BFS3 M22 M22 72 48 44 45 55.5 (M4 ~ 33) 49 5 7 3845 8 x 4.5 M24 M24 49 5 7 326 2 x 6 M27 M27 49 5 7 3228 22 x 8 M3 M3 49 5 7 3252 25 x 2 M33 M33 On request 93
ACCESSORIES AND SPARE PARTS Bushes for ultra-tight spindle RC Ø d2 ø d FORCE (d2) REF. CODE d RC 2.3 49 7 8 23 3 RC 2.4 49 7 8 24 4 RC 2.5 49 7 8 25 5 RC 2.6 49 7 8 26 6 2 RC 2.8 49 7 8 28 8 RC 2. 49 7 8 2 5 RC 2.2 49 7 8 22 2 RC 2.4 49 7 8 24 4 RC 2.6 49 7 8 26 6 RC 32.3 49 7 8 323 3 RC 32.4 49 7 8 324 4 RC 32.5 49 7 8 325 5 RC 32.6 49 7 8 326 6 RC 32.8 49 7 8 328 8 RC 32. 49 7 8 32 32 RC 32.2 49 7 8 322 2 63 RC 32.4 49 7 8 324 4 RC 32.6 49 7 8 326 6 RC 32.8 49 7 8 328 8 RC 32.2 49 7 8 322 2 RC 32.25 49 7 8 3225 25 RC 3/4./4 49 7 8 963 /4 RC 3/4.5/6 49 7 8 979 5/6 3/4 RC 3/4.3/8 49 7 8 995 3/8 RC 3/4.7/6 49 7 8 9 7/6 5 RC 3/4./2 49 7 8 927 /2 RC 3/4.5/8 49 7 8 958 5/8 RC -/4.3/8 49 7 8 395 3/8 RC -/4./2 49 7 8 327 /2 -/4 RC -/4.5/8 49 7 8 358 5/8 63 RC -/4.3/4 49 7 8 39 3/4 RC -/4. 49 7 8 3254 94
Reduction D ANDREA D.. Ø 6 g6 Ø d H6 REF. CODE ø d H6 D4.6 2 56 6 4 23 4 D8.6 2 56 6 8 2 22 8 D.6 2 56 6 23 D2.6 2 56 6 2 23 2 95
ACCESSORIES AND SPARE PARTS MHD SYSTEM MHD OR d d2 OR REF. CODE d d2 CODE CODE OR MHD 6 38 7 25 6 6 5 25 - MHD 2 38 7 25 2 2 3 5 3 - MHD 25 38 7 25 25 25 6 5 3 - MHD 32 38 7 25 32 32 2 5 4 25 4 75 MHD 4 38 7 25 4 4 25 5 5 25 4 MHD 5 (RD5/..) 38 7 25 5 5 32 5 6 25 4 3 MHD 5 38 7 25 5 32 5 6 25 4 3 MHD 63-8 38 7 25 2 63-8 42 5 8 25 275 TS - BS 3 2 2 TS../ BS.. S.. SSQC REF. CODE CODE 2 CODE 3 TS... / 6 2 43 8 5 3 4 23 3 4 TS... / 2 2 43 9 5 4 5 23 3 5 TS / BS.../ 25 2 43 5 4 2 23 3 8 TS / BS.../ 32 2 43 5 5 25 23 4 2 TS / BS.../ 4 2 43 2 5 6 3 23 5 4 TS... / 5 2 43 3 5 8 35 23 5 2 TS... / 63 2 43 4 5 4 23 6 6 TS... / 8 2 43 5 5 2 45 23 8 25 96
MHD D ANDREA BPS 4 SSQC 9 4 3 4 5 S... 9 2 6 REF. CODE CODE 2 CODE 3 CODE 4 CODE 5 CODE 6 BPS 2-3-4 5 2 35 2 43 7 2 43 6 2 5 26 5 2 4 25 8 4 BPS 5-6-7 5 6 5 97
ACCESSORIES AND SPARE PARTS MHD BM SF.. SFQC 5 4 5 4 BF.. SF.. SFQC TRM/BF TRM.. 3 2 2 2 2 REF. CODE CODE 2 CODE 3 CODE 4 CODE 5 TRM 5.. 2 4 5 2 5 25 23 6 5 8 25 25 5 TRM / BF.../6-5 3 6-5 8 5 23 3 4 TRM / BF.../2-5 4 8-5 8 5 23 3 5 TRM / BF.../25-5 5-5 8 2 23 4 5 TRM / BF.../32-5 6 2-5 8 2 23 4 6 TRM / BF.../4-5 8 4-5 8 25 23 5 8 2 3 TRM TRM.. SF.. SFQC REF. CODE CODE 2 CODE 3 TRM 63 5 25 5 8 3 25 6 TRM 8 5 25 5 8 3 25 6 4 TRM 25 5 25 5 8 3 25 6 22 3 SFQC BPS 3 SF.. 2 2 2 4 98 REF. CODE CODE 2 CODE 3 CODE 4 BPS 2-3-4 5 2 35 2 43 7 5 2 4 5 2 BPS 5-6-7 5 6 5
MHD D ANDREA PS REF. CODE PS.3 5 8 PS 2.3 5 8 PS 3.3 5 8 PS.4 5 25 PS 2.4 5 25 PS 3.4 5 25 PS 4.4 5 25 P.. REF. CODE P2.3 5 5 2 P3.3 5 5 2 P4.3 5 5 2 P2.4 5 6 8 P3.4 5 6 8 P4.4 5 6 8 P 25.63 2 REF. CODE CODE 2 P25.63 5 5 2 8 53 P 2.3 99 REF. CODE P2.3 25 8 8
ACCESSORIES AND SPARE PARTS MHD 2 3 PE ER DIN 6499 REF. CODE CODE 2 CODE 3 PE 6 / ERM 2 9 43 45 5 PE 2 / ER6M 2 9 43 45 6 5 6 PE 25 / ER2M 2 9 56 45 2 5 2 PE 32 / ER25M 2 9 68 45 25 5 25 PE 4 / ER25 2 9 88 45 3 25 5 25 PE 5 / ER25 2 9 88 45 3 25 5 25 PE 5 / ER32 2 9 88 45 3 32 5 32 PE 63 / ER32 2 9 4 45 3 32 5 32 PE 63 / ER4 2 9 24 45 3 4 5 4 2 2 AW DIN 835 B-E REF. METRIC CODE CODE 2 REF. INCH CODE CODE 2 AW 5/6 2 9 88 2 9 6 AW 5 /4 2 9 8 2 9 6 AW 5/8 2 9 88 2 9 8 AW 5 3/8 2 9 82 2 9 9 AW 5/ 2 9 89 2 9 2 AW 5 /2 2 9 82 2 9 AW 5/2 2 9 89 2 9 26 AW 5 5/8 2 9 2 2 9 4 AW 5/4 2 9 89 2 9 26 AW 5 3/4 2 9 2 2 9 58 AW 5/6 2 9 25 2 9 46 AW 63 /2 2 9 82 2 9 AW 5/2 2 9 25 2 9 66 AW 63 5/8 2 9 2 2 9 4 AW 5/25 2 9 65 2 9 82 AW 63 3/4 2 9 2 2 9 58 AW 63/6 2 9 25 2 9 46 AW 63 2 9 582 2 9 9 AW 63/2 2 9 25 2 9 66 AW 63 - /4 2 9 582 2 9 9 AW 63/25 2 9 65 2 9 82 AW 8 - /2 2 9 92 2 9 9 AW 63/32 2 9 65 2 9 22 AW 8 2 2 9 92 2 9 254 AW 8/4 2 9 29 2 9 22 2 AM 3 2 REF. REF. CODE REF. 2 CODE 2 CODE 3 AM 5/M3-2 RAM 5/M3-2 45 65 5 WFK 5B/A 38 49 5 9 32 23 6 8 AM 5/M8-2 RAM 5/M8-2 45 65 5 2 WFK 225B/A 38 49 5 9 282 23 8 2 AM 63/M3-2 RAM 63/M3-2 45 65 63 WFK 5B/A 38 49 5 9 32 23 6 8 AM 63/M8-2 RAM 63/M8-2 45 65 63 2 WFK 225B/A 38 49 5 9 282 23 8 2
MHD D ANDREA 5 4 PF METRIC REF. CODE CODE 2 CODE 3 CODE 4 CODE 5 PF 5/6 2 85 2 8 8 4 4 8 25 5 3 8 PF 5/22 PF 4/22 2 5 3 2 8 2 6 6 25 5 4 PF 5/27 2 25 3 2 8 2 2 7 8 2 3 5 5 2 PF 5/32 2 65 2 2 8 4 2 8 2 6 35 5 6 6 PF 63/27 2 25 3 2 8 2 2 7 8 2 3 5 5 2 PF 63/32 2 65 2 2 8 4 2 8 2 6 35 5 6 6 PF 8/32 2 65 2 2 8 4 2 8 2 6 35 5 6 6 PF 8/4 2 2 2 8 6 3 25 2 45 5 6 8 PF 8/6-2 8 25 - - 5 2 25 INCH 2 REF. CODE CODE 2 CODE 3 CODE 5 PF 5 3/4 2 8 2 95 2 8 79 2 8 35 5 4 PF 5 2 8 2 2 2 8 95 2 8 6 5 5 2 PF 63 3/4 2 8 2 95 2 8 79 2 8 35 5 4 PF 63 2 8 2 2 2 8 95 2 8 6 5 5 2 PF 63 - /4 2 8 2 6 2 8 24 2 8 7 2 5 6 6 PF 8 - /2 2 8 2 9 2 8 59 2 8 9 3 5 6 8 PF 8 2 2 8 2 25 2 8 87-5 6 25 3 CM DIN 228 A REF. CODE CM 5/ 2 8 5 6 3 CM 5/2 2 8 5 2 CM 5/3 2 8 5 2 4 CM 63/3 2 8 5 2 4 CM 63/4 2 8 5 6 2
ACCESSORIES AND SPARE PARTS TOPRUN 3 2 3 ER 4 d d2 2 REF. CODE d CODE 2 d2 CODE 3 CODE 4 ER 6 2 8 2 5 ~ 2 8 2 2 ~ 4 2 4 9 2 27 5 22 ER 25 2 8 2 8 8 ~ 6 2 8 2 8 2 2 ~ 7 2 4 3 2 2 27 5 34 ER 32 2 8 2 22 8 ~ 2 2 8 2 22 2 3 ~ 7 2 4 4 5 2 27 5 45 ER 4 2 8 2 28 9 ~ 26 2 8 2 28 2 4 ~ 8 2 4 5 5 2 27 5 55 2 2 33 2 FORCE REF. METRIC CODE CODE 2 FORCE 2 2 9 65 5 4 5 FORCE 32 2 9 65 5 4 75 REF. INCH CODE CODE 2 FORCE 3/4 2 9 582 5 4 5 FORCE - /4 2 9 582 5 4 75 FORCE 2 33 d 2 33 d fig. fig. 2 22 fig. REF. METRIC CODE d VCR 2 HSK63 38 2 4 262 6 ~ 2 VCR 2 MHD 5 38 2 4 242 4 ~ 2 38 2 4 3263 6 ~ 2 VCR 32 HSK63-38 2 4 3243 4 ~ 2 VCR 32 MHD 63 38 2 4 32253 25 ~ 32 2 VCR 2 DIN/BT-4-5 38 2 4 26 6 ~ 2 38 2 4 24 4 ~ 2 38 2 4 326 6 ~ 2 2 VCR 32 DIN/BT-4 38 2 4 324 4 ~ 2 38 2 4 3225 25 ~ 32 38 2 4 3262 6 ~ 2 2 VCR 32 DIN/BT-5 38 2 4 3242 4 ~ 2 38 2 4 32252 25 ~ 32 fig. REF. INCH CODE d VCR 3/4 HSK63 38 2 4 969 /4 ~ 7/6 VCR 3/4 MHD 5 38 2 4 929 /2 ~ 3/4 38 2 4 399 3/8 ~ /2 VCR -/4 HSK63 38 2 4 359 5/8 ~ 3/4 VCR -/4 MHD 63 38 2 4 3259 ~ -/4 2 VCR 3/4 CAT4 38 2 4 963 /4 ~ 7/6 38 2 4 927 /2 ~ 3/4 38 2 4 395 3/8 ~ /2 2 VCR -/4 CAT4-5 38 2 4 358 5/8 ~ 3/4 38 2 4 3254 ~ -/4
TOPRUN 2 D ANDREA WD 2 2 24 27 3 33 2 REF. METRIC CODE WD 6 2 9 6 WD 8 2 9 8 WD 2 9 WD 2 2 9 22 WD 6 2 9 44 WD 2 2 9 66 WD 25 2 9 82 WD 32 2 9 22 WD 4 2 9 22 REF. INCH CODE WD 3/8 2 9 92 WD /2 2 9 3 WD 5/8 2 9 42 WD 3/4 2 9 58 WD 2 9 9 WD -/4 2 9 9 WN 2 2 2 24 3 33 REF. CODE CODE 2 WN 6 2 9 44 2 9 25 WN 2 2 9 66 2 9 25 WN 25 2 9 82 2 9 65 WN 32 2 9 22 2 9 65 23
ACCESSORIES AND SPARE PARTS TOPRUN 2 2 24 27 3 33 2 PFS 2 3 REF. CODE CODE 2 CODE 3 METRIC PFS 6 2 8 3 8 2 8 8 5 3 8 PFS 22 2 8 3 2 8 2 5 4 PFS 27 2 8 3 2 2 8 2 2 5 5 2 PFS 32 2 8 3 6 2 8 4 2 5 6 6 PFS 4 2 8 3 2 2 8 6 3 5 6 8 REF. INCH CODE CODE 2 CODE 3 PFS 3/4 2 8 2 95 2 2 8 79 5 4 PFS 2 8 2 2 2 2 8 95 2 5 4 2 PFS -/4 2 8 2 6 2 2 8 27 5 5 6 PFS -/2 2 8 2 9 2 2 8 59 5 6 2 TR TR... 2 24 27 3 33 2 2 3 REF. CODE CODE 2 CODE 3 TR5 23 25 5 5 8 25 TR32 23 5 2 23 4 6 5 8 2 24
D ANDREA 25
TECHNICA DATA
Index TECHNICA DATA INFO CUTTING CONDITIONS p. 28-29 ARBORS STANDARDS p. 2-27 WinTool WINTOO p. 28
TECHNICA DATA Suggested cutting conditions for roughing operations with double-bit boring bars MHD cutting speed Vc= sfm feed f= ipr (twin cutters) material boring bar working diameter insert radius dimensions conditions D <.5 D =.5~4 D > 4.72 R =.8 R =.6 R =.3 / d = 2.5 good 395-59 46-655 525-82 -.8 -.6.2 -.2 carbon steel / d = 4 normal 33-525 395-59 46-655 -.8 -.6.2 -.2 HB 2 / d = 6.3 difficult 23-33 23-33 23-33.6 -.2.8 -.6 - / d = 2.5 good 33-525 395-59 46-655 -.8 -.6.2 -.2 carbon steel / d = 4 normal 26-46 33-525 395-59 -.8 -.6.2 -.2 HB > 2 / d = 6.3 difficult 95-295 23-33 23-33.6 -.2.8 -.6 - / d = 2.5 good 26-36 295-395 33-46 -.8 -.6.2 -.2 stainless steel / d = 4 normal 23-33 26-36 295-395 -.8 -.6.2 -.2 AISI 34-36 / d = 6.3 difficult 95-295 95-295 95-295.6 -.2.8 -.6 - / d = 2.5 good 295-395 33-46 395-525 -.8 -.6.2 -.2 cast iron / d = 4 normal 23-33 295-395 33-46 -.8 -.6.2 -.2 / d = 6.3 difficult 95-295 95-295 95-295.6 -.2.8 -.6 - / d = 2.5 good 525-82 655-985 655-985 -.2 -.2.6 -.24 aluminium / d = 4 normal 46-655 525-655 525-82 -.2 -.2.6 -.24 / d = 6.3 difficult 33-49 33-49 33-49.8 -.6.2 -.2 - Twin cutters at the same cutting diameter d D cutting working max. cutting depth range depth ap = inch Ø = inch steel cast iron, aluminium d.79 -.3.59 -.79.79 -.99.3 -.969.79 -.9.99 -.4.969-2.678.9 -.58.4 -.97 2.678-7.874.58 -.97.97 -.276 B ap 7.874-9.685.97 -.237.237 -.35 Twin cutters at different cutting diameters It s advisable to start with B hole the boring bar diameter d. N ATTENTION: For boring operations at different diameters, reduce to a half the feed indicated on the above table. 28
MHD Suggested cutting conditions for boring operations with Testarossa and micrometric boring bars D ANDREA cutting feed f= ipr material boring bar working speed insert radius insert cutting dimensions conditions Vc= sfm R =. R =.8 R =.6 quality depth / d = 2.5 good 655-985 -.2 -.3.3 -.4 DC carbon steel / d = 4 normal 525-82 -.2 -.3.3 -.4 HB 2 / d = 6.3 difficult 23-33. -.2.2 -.3 - DP3 / d = 2.5 good 525-82 -.2 -.3.3 -.4 DC carbon steel / d = 4 normal 49-655 -.2 -.3.3 -.4 HB > 2 / d = 6.3 difficult 23-33. -.2.2 -.3 - DC / d = 2.5 good 395-525 -.2 -.3.3 -.4 stainless steel / d = 4 normal 33-46 -.2 -.3.3 -.4 DP3 AISI 34-36 / d = 6.3 difficult 23-33. -.2.2 -.3 - ap / d = 2.5 good 395-525 -.2 -.3.3 -.4 DC cast iron / d = 4 normal 33-46 -.2 -.3.3 -.4.4-. / d = 6.3 difficult 23-33. -.2.2 -.3 - DK / d = 2.5 good 985-3 -.2 -.3.3 -.4 aluminium / d = 4 normal 82-5 -.2 -.3.3 -.4 DK / d = 6.3 difficult 33-49. -.2.2 -.3 - steel / d = 2.5 good 26-33 -.5 -.24.2 -.3 HCR > 5 / d = 4 normal 26-33 -.5 -.24.2 -.3 D2CBN d CACUATION FORMUAS FOR BORING Vc cutting speed (sfm) D bore diameter (inch) n spindle revolution (rpm) VF feed rate (ipm) f feed (ipr) pi pi D n Vc = 2 Vc 2 n = pi D VF = n f 29
TECHNICA DATA Arbors standards HSK DIN 69893 A B d2 d l l HSK-A d d2 l 32 32 24 6 4 4 3 2 5 5 38 25 63 63 48 32 8 8 6 4 75 5 HSK-B d d2 l - - - - 4 4 24 6 5 5 3 2 63 63 38 25 8 8 48 32 6 4 C D d2 d d2 d l l HSK-C d d2 l 32 32 24 6 4 4 3 2 5 5 38 25 63 63 48 32 8 8 6 4 75 5 HSK-D d d2 l - - - - 4 4 24 6 5 5 3 2 63 63 38 25 8 8 48 32 6 4 E F d2 d d2 d d2 d l l HSK-E d d2 l 32 32 24 6 4 4 3 2 5 5 38 25 63 63 48 32 HSK-F d d2 l - - - - - - - - 5 5 3 2 63 63 38 25 8 8 48 32 2
HSK DIN 69893 Arbors standards D ANDREA l4 l f f3 DIN 69893 A-E +.2 ø +.9 h2 d d2 d5 d6 d4 d d d2 b3 b l5 f4 6 ±5' h h2 h f2 l l8 f f3 l7 d d2 d5 d6 d4 d d d2 HSK 32 4 5 63 8 +.4 b.4 7.5 8.5.54 2.54 6.4 2.2 b2 H 7 9 2 6 8 2 b3 H 9 4 8 2 22 d H 32 4 5 63 8 d2 +.7 24 +.5 +.7 3 +.5 +.9 38 +.6 +. 48 +.7 +.3 6 +.8 75 d4 H 7 2 26 34 42 53 d5 H 2 25.5 32 4 5 63 d6 9 23 29 37 46 58 d max. 26 34 42 53 67 85 d. 26.5 34.8 43 55 7 92 d2 37 45 59.3 72.3 88.8 9.75. d3 4 4 7 7 7 7 f 2 2 26 26 26 29. f2 min. 35 35 42 42 42 45 f3 ±. 6 6 8 8 8 2 +.5 f4 2 2 3.75 3.75 3.75 3.75 h.2 3 7 2 26.5 34 44 h2.3 9.5 2 5.5 2 25 3.5 l 6 2 25 32 4 5.2 f4 ± f2 l2 3.2 4 5 6.3 8 +.2 l4 5 6 7.5 2 5 +.2 l5 3 3.5 4.5 6 8 l6 JS 8.92.42 4.3 8.3 22.85 28.56 l7. 8 8 2.5 2.5 l3 2 2 9 2 22 24 +.5 +.9 2
e2 e e TECHNICA DATA Arbors standards DIN 6987 l f2 DIN 6987 A-B f3 f 8 7'5" a 7 l6 l7 l5 d d3 d2 d8 d7 d6 d5 b l2 l3 6 ±5' 3.75 +.5 l5 d9-35 2 ±3' ISO 3 4 45 5 a ±. 3.2 3.2 3.2 3.2 b H2 6. 6. 9.3 25.7 d 3.75 44.45 57.5 69.85 d2 M2 M6 M2 M24 d3 H7 3 7 2 25 d5 ±.5 59.3 72.3 9.35 7.25 d6 5 63.55 82.55 97.5. d7.5 44.3 56.25 75.25 9.25 d8 max. 45 5 63 8 d9 4 4 5 6 e ±. 2 27 35 42 e2 max. 5 5 6 7 f ±..... f2 min. 35 35 35 35 f3. 9. 9. 9. 9. l.3 47.8 68.4 82.7.75 +.5 l2 5.5 8.2.5 l3 min. 24 32 4 47 l5.3 5 8.5 24 3 l6.4 6.4 22.8 29. 35.5 l7 9 25 3.3 37.7.4 22
e2 e e MAS 43 BT Arbors standards D ANDREA MAS 43 BT A-B l f2 f 8 7'5" a f3 d7 l4 l4 d d3 d2 d4 d5 d6 b l2 l3 f4 f5 6-3' d8-35 2 ±3' ISO 3 35 4 45 5 a ±.4 2 2 2 3 3 b H2 6. 6. 6. 9.3 25.7 d 3.75 38. 44.45 57.5 69.85 d2 M 2 M 2 M 6 M 2 M 24 d3 H8 2.5 2.5 7 2 25 d4 38 43 53 73 85 d5 H8 46 53 63 85 d6 56.44 65.68 75.679.25 9.9 d7 8 2 5 d8 4 4 4 5 6 e ±. 2 23 27 35 42 e2 max. 5 5 5 6 7 f ±. 3.6 4.6 6.6 2.2 23.2 f2 22 24 27 33 38 f3 min. 7 2 2 26 3 f4 4 5 5 6 7 +. f5 8 2 5 l ±.2 48.4 56.4 65.4 82.8.8 +.5 l2 7 7 9 3 l3 min. 24 24 3 38 45 l4 6.3 9.6 22.6 29. 35.4.2 23
TECHNICA DATA Arbors standards ANSI/CAT METRIC - CAT INCH l f 9.5±.5.±. 5.87±.5 8 7'5" (3.8) 7 l4 l5 d d3 d2 d7 d6 d5 d4 ø 9.5 b l2 3.75 +.5.5 l3 6 ±5' ANSI/CAT METRIC ISO 4 45 5 +.2 b 6. 9.3 25.7 d 44.45 57.5 69.85 d2 M 6 M 2 M 24 d3 H7 7 2 25 d4 ±.5 72.3 9.35 7.25 d5. 63.55 82.55 98.45 d6.5 56.25 75.25 9.25 d7 ±.25 44.45 57.5 69.85 f ±.25 35 35 36.5 l.3 68.4 82.7.75 +.5 l2 4.75 5.25 5.75 l3 min. 3 38 45 l4.4 22.8 29. 35.5 l5.4 26 32.5 4.4 24 CAT INCH ISO 4 45 5 +.2 b.634.76.2 d.75 2.25 2.75 d2 UNC 5/8 - UNC 3/4 - UNC -8 +.4 d3.642.766.32 d4 ±.5 2.847 3.597 4.223 d5. 2.52 3.25 3.876 d6.5 2.25 2.963 3.593 d7 ±.25.75 2.25 2.748 f ±.25.378.378.437 l.3 2.693 3.256 4.6 +.5 l2.87.27.227 l3.82.496.772 l4.4.898.46.398 l5.4.24.28.59
DIN 28 - NMTB Arbors standards D ANDREA l k 82. -2 l2 a 5 + 7 8 7'5" b ø 2.2 - d d2 d5 d4 l7 l7 ISO 4 OTT l6 d7 l4 DIN 28 ISO 3 4 45 5 a ±.2.6.6 3.2 3.2 b H2 6. 6. 9.3 25.7 d 3.75 44.45 57.5 69.85 d2 a 7.4 25.3 32.4 39.6 d4 M 2 M 6 M 2 M 24 d5 3 7 2 26 d7.4 5 63 8 97.5 k ±.5 8 2 2 l 68.4 93.4 6.8 26.8 l2 48.4 65.4 82.8.8 l4 24 32 4 47 +.5 l6 5.5 8.2.5 l7 max. 6.2 22.5 29 35.3 NMTB ISO 4 5 a ±.2.6 3.2 b H2 6. 25.7 d 44.45 69.85 d2 a 25.3 39.6 d4 UNC 5/8- UNC -8 +.5 d5 6.5 26 d7.4 63 97.5 k ±.5 2 l 93.4 26.8 l2 65.4.8 l4 28.5 44.5 +.5 l6 5 l7 max. 22.5 35.3 25
TECHNICA DATA Arbors standards DIN 228/A DIN 227 DIN 228/B DIN 86 DIN 228/A l a l a l6 b DIN 227 l2 45 l7 c/2 d d4 d8 d9 d l5 l3 MORSE 4 4 SIP a 6.5 6.5 b d9 32 32 c/2 29 5 29 5 d 3.267 3.267 d4 max. 25 25 d8 7 7 d9 M 6 M 4 l max. 2.5 2.5 l2 9 9 l3 min. 32 45 +.5 l5 8.2 8.5 l6 5 5 l7 23 23 l7 l6 a DIN 228/B DIN 86 c/2 d6 d b s r2 8 45 3 l9 l8 26 MORSE 4 5 a 6.5 6.5 b H3.9 5.9 c/2 29 5 3 26 d 3.267 44.399 d6 max. 24.5 35.7 l6 7.5 49.5 l7 max. 24 29 l8 59.5 64 l9 37 42 r2 8 s 8.3 2.4
a R8 METRIC/INCH Arbors standards D ANDREA l2 l R8 r d2 b d d4 d3 R8 METRIC INCH a 8 25 3 8 25 3 b ±. 4.2.66 d 3.75.25.7 d2.2 24.9.95 d3 M 2 UNF 7/6-2 d4 2.5.493 l 3.977 l2 min. 6 2.363 r 2.788 27
TECHNICA DATA WINTOO Search by Tool list Active comp. Class Ident-No Caption Pages Assembled tools Ident-No Machine Caption Design Sort <empty record> It allows to be graphically constructed in a short period of time, showing the complete composition of the MODUHARD ANDREA tools, including dimensions, weight and the list of components. Zoom picture Italian English German 28