Yukon Trail Inc PARTS MANUAL ELECTRIC 4x4 HUNTING VEHICLE
CONTENT Part 1 Body 1-1 Front Cover 2 1-2 Instrument Board 3-4 1-3 Rear Cover 5-6 1-4 Rear Bumper 7 1-5 Windshield 8 1-6 Front Basket 9 1-7 Brush Guard 10 1-8 Roll Cage 11-12 1-9 Roof and Roof rack 13-14 1-10 Seat belt and mirror 15 1-11 Flip seat 16-19 1-12 Floor 20 Part 2 Chassis 2-1 Front Suspension 21-22 2-2 Rear Suspension 23-24 2-3 Drive system 25-26 2-4 Front gear box 27-28 2-5 Rear gear box 29-30 2-6 Differential assembly 31-32 2-7 Brake pedal, master cylinder 33 2-8 Brake tubes 34 2-9 Parking Brake System 35 2-10 Steering System 36-37 2-11 Tires 38 Part 3 Electric system 3-1 Controlling system (DC) 39-40 3-2 Controlling system (AC) 41 3-3 Battery Assembly (DC) 42-43 3-4 Battery Assembly (AC) 44-45 3-5 Lighting wiring harness (DC) 46 3-6 Controlling wiring harness (DC) 47 3-7 Transfer unit wiring harness (DC) 48 3-8 Wiring harness (AC) 49-50 3-9 DC converter 51 3-10 Horn, backup buzzer 52 1
1-1 Front cover Item No. Part No. Description Qty Remark 1 GW13-5301001 Front cover 1 2 GW13-5512002 Front fender-right 1 3 GW13-4101200 Head light-right 1 4 GW13-4101100 Head light-left 1 5 GW13-5512001 Front fender-left 1 6 GW13-5301006 Net cover 1 7 GW13-5301008 Examine pot cover 1 8 GW13-5301011 Rivet 4.8*18 8 black 9 GW13-5300009 Plastic rivet 4 2
1-2 Instrument board (1/2) 3
1-2 Instrument board (2/2) Item No. Part No. Description Qty Remark 1 GW13-5301002 Dash board 1 2 GW13-5301003 Glove box cover-left 1 3 GW13-5301010 Hinge 2 4 GW13-5301005 Cup holder 2 5 GW13-3801001 Speedometer plate 1 6 GW13-3802100 Speedometer 1 7 GW13-5301004 Glove box cover-right 1 8 GW13-5301011 Rivet 4.8*18 20 black 9 GW13-3801002 Switch panel 1 10 Q2714213A2 Tapping screw 4.2*13 10 11 GW13-3872100 1 Optional for DC car, 48V Coulometer GW13-3872200 1 Optional for AC car, 72V 12 GW13-3792001 cap 1 13 GW13-4101300 Headlight switch 1 14 GW13-3792010 Forward/reverse switch 1 15 GW13-3792020 reverse buzzer switch 1 16 GW13-3792030 Differential lock switch 1 17 GW13-3792040 Drive model switch 1 18 GW13-3725000 Cigar lighter 1 19 GW13-5303010 lock 2 4
1-3 Rear Cover (1/2) 5
1-3 Rear Cover (2/2) Item No. Part No. Description Qty Remark 1 GW13-5600001 Rear cover 1 2 GW13-5301011 Rivet 4.8*18 22 black 3 GW13-5512003 Rear fender-left 1 4 GW13-5600007 Plastic rivet 16 5 GW13-4107100 Tail light-left 1 6 GW13-5600003 Guard cover 1 7 GW13-4107200 Tail light-right 1 8 GW13-5512004 Rear fender-right 1 9 GW13-5600002 Motor cover 1 10 Q2714213A2 Tapping screw 4.2*13 5 11 GW13-2107001 Charging receptacle 1 6
1-4 Rear Bumper Item No. Part No. Description Qty Remark 1 GW13-5600004 Rear bumper 1 2 Q2140625A2 Bolt M6*25 4 Stainless steel 3 Q40306A2 Spring washer 6 4 Stainless steel 4 Q40206A2 Flat washer lager series 6 4 Stainless steel 5 GW13-5600005 Left mudguard 1 plastic 6 GW13-5600006 Right mudguard 1 plastic 7
1-5 Windshield 4 3 2 1 5 6 7 8 9 10 Item No. Part No. Description Qty Remark 1 GW13-5201002 Spacer 4 2 GW13-5201001 Windshield bracket 2 3 Q2360630 Screw, spring washer and plain washer assembly 4 4 GW13-5206010 Windshield 1 5 Q2140650A2-70 Cross pan head screw 2 Stainless steel 6 GB528706A2 Plain washer extra large series 6 2 Stainless steel 7 GW13-5206002 Bushing 2 8 GW13-5206001 Sash 2 9 Q40106A2 Plain washer 6 2 Stainless steel 10 GB88908A2 nut 2 Stainless steel 8
1-6 Front basket 1 3 7 6 5 4 3 2 Item No. Part No. Description Qty Remark 1 GW13-8500310 Front basket 1 2 Q150B0870A2-70 Bolt M8*70 4 Stainless steel 3 Q40108A2 Plain washer 8 8 Stainless steel 4 GW13-8500303 Left bracket 1 5 GW13-8500301 spacer 4 6 GW13-8500302 Right bracket 1 7 GB88908A2 nut 4 Stainless steel 9
1-7 Brush guard 5 2 3 4 1 Item No. Part No. Description Qty Remark 1 GW13-2803000 Brush guard 1 2 Q150B0616A2-70 Bolt M6*16 2 Stainless steel 3 Q40106A2 Plain washer 6 2 Stainless steel 4 Q40306A2 Spring washer 6 2 Stainless steel 5 GW13-8500304 Front basket rod 1 10
1-8 Roll cage 2, 3, 4 1 13 12 14, 3, 4 12 5 6, 7, 8 10 11 9 8 7 6 11
1-8 Roll cage Item No. Part No. Description Qty Remark 1 GW13-2809020 Roll cage - Right 1 2 Q150B0860A2-70 Bolt M8*60 12 Stainless steel 3 Q40308A2 Spring washer 8 16 Stainless steel 4 Q40108A2 Plain washer 8 16 Stainless steel 5 GW13-2809050 Front bar 1 6 Q150B1090 Bolt M10*90 4 7 Q40310 Spring washer 10 4 8 Q40110 Plain washer 10 4 9 GW13-2809001 Spacer 4 10 GW13-2809010 Roll cage - Left 1 11 GW13-2809002 Tube spacer 4 12 GW13-2809030 Upper bar 3 13 GW13-2809040 Lower rod 4 14 Q150B0825A2-70 Bolt M8*25 4 Stainless steel 12
1-9 Roof and roof rack 1 2 3 4 5 6 7 11 6 7 8 9 12 3 2 10 13
1-9 Roof and roof rack Item No. Part No. Description Qty Remark 1 Q150B0825A2-70 Bolt M8*25 4 Stainless steel 2 Q40308A2 Spring washer 8 8 Stainless steel 3 Q40108A2 Plain washer 8 10 Stainless steel 4 GW13-8500410 Roof rack 1 5 GW13-8500420 Spacer 4 6 GB528708A2 Plain washer extra large series 8 6 Stainless steel 7 GW13-5700003 Rubber seal 6 8 GW13-5700001 Roof 1 9 GW13-5700002 Roof spacer 6 10 Q150B0880A2-70 Bolt M8*80 6 Stainless steel 11 Q32808A2 Self lock nut M8 2 Stainless steel 12 Roll cage 14
1-10 Seat belt and mirror 8, 9 7 10, 9 3,4,5 6 11 3,4,5 12 13 14 2, 3 1 Item No. Part No. Description Qty Remark 1 GW13-6800100 Seat 1 2 GW13-5810103 Bolt 4 3 Q40112 Plain washer 12 10 4 Q40312 Spring washer 12 6 5 GW13-5810102 Nut 7/16 6 6 GW13-5810100 Seat belt 2 Set 7 GW13-5810101 Shoulder bolt 2 8 Q32806A2 Nylon insert nut M6 2 Stainless steel 9 Q40106A2 Plain washer 6 4 Stainless steel 10 Q150B0645A2 Bolt M6*45 2 Stainless steel 11 GW13-8201100 Mirror 1 12 GW13-6800200 Back rest 1 13 GW13-5810001 Bracket 1 14 GW13-5810200 Buckle 2 15
1-11 Flip seat (1/3) 16
1-11 Flip seat (1/3) Item No. Part No. Description Qty Remark 1 GW13-7500002 Lower bracket 2 2 Q150B1030 Bolt M10 30 6 3 Q40110 Flat washer 10 12 4 Q40310 Spring washer 10 4 5 Q32810 Nylon insert nut M10 6 6 Q40108 Flat washer 08 11 7 Q32808 Nylon insert nut M8 11 9 Back rest assembly 1 10 GW13-7500070 Foot rest 1 11 GW13-7500030 Flip flop bracket 1 12 Q32806 Nylon insert nut M6 6 15 Q150B1040 Bolt M10*40 4 16 GW13-7500005 Plastic board 1 17 GW13-7500003 Side arm rest 2 18 Q2540625 Countersunk flat head screws 6 M6 25 19 Q2540835 Countersunk flat head screws 4 M8*35 21 Upper flip flop assembly 1 22 Q150B0840 Bolt M8 40 3 23 Q150B0825 Bolt M8 25 2 24 Q150B0865 Bolt M8 65 2 25 GW13-7500080 Rail 1 17
1-11 Flip seat (2/3) Item No. Part No. Description Qty Remark 1 GW13-7500001 Back rest bracket-left 1 2 Q2140630A2 Pan head screw M6 30 4 Stainless steel 3 GW13-7500010 Left F bracket 1 4 Q150B0825A2 Bolt M8 25 4 Stainless steel 5 Q40108A2 Flat washer 8 4 Stainless steel 6 GW13-7500020 Right F bracket 1 7 GW13-7500060 Back rest 1 8 Q40306A2 Spring washer 6 4 Stainless steel 9 Q40106A2 Flat washer 6 4 Stainless steel 18
1-11 Flip seat (3/3) Item No. Part No. Description Qty Remark 1 GW13-7500050 Cushion 1 2 Q32806A2 Nylon insert nut M6 4 3 GW13-7500040 Upper flip flop bracket 1 4 GW13-7500006 Plastic board 1 5 Q2960520 Tapping screw 6 5 20 6 Q2540620 Countersunk flat head screws 4 M6 20 19
1-12 Floor Item No Part No Description Qty Remark 1 GW13-5100001 Floor mat 1 rubber 2 GW13-2800001 Bottom board 1 3 GW13-2800002 Front board 1 4 GW13-5100002 Left side board 1 5 GW13-5100003 Right side board 1 6 Q4400516 Rivet 5*16 33 7 Q2140625A2-70 Pan head bolt M6*25 4 Stainless steel 8 Q2140630A2-70 Pan head bolt M6*30 2 Stainless steel 9 Q40206 Plain washer-large series 6 4 10 GW13-5100004 Bushing 4 plastic 11 Q40106A2 Plain washer 6 8 Stainless steel 12 Q32806A2 Nut 8 Stainless steel 13 GW13-2800003 Accelerator board 1 14 Q2140635A2-70 Pan head bolt M6*35 2 Stainless steel 20
2-1 Front Suspension 21
2-1 Front Suspension Item No. Part No. Description Qty Remark 1 GB 6187.2 M10-1.25 Flange nut 12 M10*1.25 2 GW13-2901001 Cap for bushing 16 3 GW13-2901050 Bushing 8 4 GB16674M10-1.25-70 Bolt 8 M10*1.25*70 5 GW13-2901030 A arm front left lower 1 6 GW13-3501100 Brake assembly-front left 1 With spindle and hub 7 Q43134 Circlip for shaft 4 8 GW13-2901060 Ball joint 4 9 Q38312 Crown nut 4 10 Q5002532 Split pin 4 11 GB16674M10-1.25-50 Bolt 2 M10*1.25*50 12 GW13-2901010 A arm front left upper 1 13 GW13-2905000 Front shock absorber 2 14 GB16674M10-1.25-55 Bolt 2 M10*1.25*55 15 GW13-2901020 A arm front right upper 1 16 GW13-3501200 Brake assembly-front right 1 With spindle and hub 17 GW13-2901040 A arm front right lower 1 22
2-2 Rear Suspension 23
2-2 Rear Suspension Item No. Part No. Description Qty Remark 1 GB 6187.2 M10-1.25 Flange nut 16 M10*1.25 2 GW13-2901001 Cap for bushing 16 3 GW13-2901050 Bushing 8 4 GB16674M10-1.25-70 Bolt 8 M10*1.25*70 5 GW13-2911030 A arm Back Left Lower 1 6 GW13-3502100 Brake assembly-back Left 1 7 GB16674M10-1.25-160 Bolt 2 M10*1.25*160 8 GW13-2915000 Rear shock absorber 2 9 GB16674M10-1.25-50 Bolt 4 M10*1.25*50 10 GW13-2911010 A arm Back Left Upper 1 11 GB16674M10-1.25-90 Bolt 2 M10*1.25*90 12 GW13-2911020 A arm Back Right Upper 1 13 Q150B0820 Bolt 4 M8*20 14 Q40108 Plain washer 8 15 GW13-2911100 Sway bar for the rear 1 With ball joint rods 16 Q32808 Nut 4 M8 17 GW13-3502200 Brake assembly-back Right 1 18 GW13-2911040 A arm Back Right Lower 1 24
2-3 Drive system 6 5 7 1 3 2 3 8 11 9 12 10 13 4 6 5 14 5 6 15 21 20 19 16 18 17 6 5 25
2-3 Drive system Item No. Part No. Description Qty Remark 1 GW13-2103100 1 Optional for DC motor Motor GW13-2103200 1 Optional for AC motor 2 GW13-2400100 1 Optional for DC motor Rear gear box GW13-2400200 1 Optional for AC motor 3 GW13-2403101 Retainer ring for the rear 2 4 GW13-2403200 Right C.V axle, Back 1 5 Q5003250 Split pin 4 6 GW13-2303101 Crown nut 4 7 GW13-2403100 Left C.V axle, Back 1 8 Q150B0830 Bolt 5 M8 30 9 Q40108 Flat washer 8 5 10 Q40308 Spring washer 8 5 11 Q151B1235 Bolt 2 M12 1.25 35 12 Q40112 Flat washer 12 2 13 Q40312 Spring washer 12 2 14 GW13-2200000 Drive shaft 1 15 Q33008 Nut 4 M8 16 GW13-2300000 Front gear box 1 17 GW13-2303201 Right retainer ring, Front 1 18 GW13-2303200 Right C.V axle, Front 1 19 GB270830 Bolt 4 M8 30 20 GW13-2303102 Left retainer ring, Front 1 21 GW13-2303100 Left C.V axle, Front 1 26
2-4 Front gear box 27
2-4 Front gear box Item No. Part No. Description Qty Remark 1 GW13-2300000 Front gear box assembly 1 2 GW13-2300001 Gear box case 1 3 GW13-2300002 Gear box cap 1 4 GW13-2300003 Plain washer 1 5 GW13-2300004 Drive gear 1 6 GW13-2300005 Drive flange 1 7 GW13-2300006 Flange nut 1 8 GW13-2300007 O ring 1 9 GW13-2300008 Seal for drive gear 1 10 GW13-2300009 Seal for C.V. axle 2 11 GW13-2300021 Adjusting shim 1 12 None 13 GW13-2300010 Differential assembly 1 14 GW13-2300022 Bolt 3 15 GW13-2300023 Screw 1 16 GW13-2300024 Bolt 6 17 GW13-2300025 Circlip for hole 2 18 GW13-2300026 Shift stem 1 19 GW13-2300027 Transfer unit 1 20 GW13-2300028 Spline sleeve 1 21 GW13-2300029 Rack 1 22 GW13-2300031 Shift fork 1 23 GW13-2300032 O ring for transfer unit 1 24 GW13-2300033 O ring for gearbox cap 1 25 GW13-2300034 Ball bearing 2 26 GW13-2300035 Ball bearing 1 27 GW13-2300036 Ball bearing 1 28 GW13-2300037 Needle bearing 1 29 GW13-2300038 Drain plug 1 30 GW13-2300039 Copper packing 1 31 GW13-2300041 Shift collar 1 32 GW13-2300042 Adjusting shim 1 33 GW13-2300043 Oil plug 1 34 GW13-2300044 Copper packing 1 35 GW13-2300045 Vent pipe 1 36 GW13-2300046 clip 1 28
2-5 Rear gear box 16 14,15 13 12 11 10 17 8 9 18 7 17 6 23 19 5 24 20 2 3 4 23 21 25 22 1 26 27 28 34 33 32 31 29, 30 29
2-5 Rear gear box Item No. Part No. Description Qty Remark 1 GW13-2400001 1 Optional for DC motor Main case GW13-2400019 1 Optional for AC motor 2 GW13-2400002 Gear shaft 1 3 Q5511022 key 2 4 GW13-2400003 Spacer 1 5 GB297-32207 Bearing 1 6 GB279-6205-2RS Bearing 1 7 GW13-2400004 Input shaft gear 1 8 GB276-6304 Bearing 3 9 GW13-2400005 Idle gear 1 10 GW13-2400006 Gasket 1 11 GW13-2400020 Breathe plug 1 12 GW13-2400007 Sub case 1 13 Q5210835 Pin 2 14 Q150B1060 Bolt 12 M10*60 15 Q40310 Spring washer 12 D 10 16 GW13-2400030 Speed sensor 1 17 GB810M33-1.5 Small round nut 2 M33*1.5 18 Q40833 Lock washer 1 19 GW13-2400008 Seal 1 20 GB1235-35-3.1 O ring 1 35*3.1 21 GW13-2400009 Spacer 1 22 GB297-33007 Bearing 1 23 GW13-2400011 Spacer 2 24 GW13-2400012 Output gear 1 25 GW13-2400013 Adjusting shim 1 26 GB1235-20-2.4 O ring 1 20*2.4 27 GW13-2400040 Drain plug 1 28 GW13-2400050 Differential assembly 1 29 Q150B0820 Bolt 16 M8*20 30 Q40308 Spring washer 16 D 8 31 GW13-2400014 Seal 2 35*62*9.5 32 GW13-2400015 Housing plate 2 33 GW13-2400016 Copper packing 1 34 GW13-2400017 Oil plug 1 30
2-6 Differential assembly 1 2 3 4 5 6 7 8 9 10 14 12, 13 11 31
2-6 Differential assembly Item No. Part No. Description Qt y Remark 1 GW13-2400051 Planetary gear shaft 1 2 GW13-2400052 Spherical washer 2 3 GW13-2400053 Planetary gear 2 4 GW13-2400054 Axle shaft gear 2 5 GW13-2400055 Adjusting shim 1 6 GW13-2400056 Differential case 1 7 GW13-2400057 lining 2 8 GW13-2400058 Adjusting shim 1 9 GB297-32008 Bearing 2 40*68*19 10 GW13-2400059 Helical bevel gear 1 11 Q5280560 Spring pin 1 12 Q150B1025 Bolt 8 M10*25 13 Q40310 Spring washer 8 D 10 14 GW13-2400061 Spacer 1 32
2-7 Brake pedal, master cylinder Item No Part No Description Qty Remark 1 GW13-3504010 Brake pedal assembly 1 2 GW13-3500010 Stop block assembly 1 3 GW13-3504020 Connecting bar 1 Q235 4 GW13-3500002 Torsion spring 1 5 GW13-3504030 Swing arm 1 Q235 6 GW13-3505000 Brake master cylinder 1 7 GW13-3500001 Shoulder bolt 1 8 GW13-3504016 Bushing 2 plastics 9 Q40110 Plain washer 10 1 10 Q33008 Flange lock nut M8 1 11 Q5101060 Pin roll 10*60 1 12 Q5002532 Cotter pin 4 13 GW13-3500003 Bushing 2 plastics 14 Q40108 Plain washer M8 7 15 Q5100824 Pin roll 8*24 3 16 Q150B0830 Bolt M8*30 2 17 Q32808 Nylon insert lock nut 2 18 GW13-3504002 Pedal pad lower 1 19 GW13-3504004 Rivet 4.8*16 9 shining 20 GW13-3504001 Pedal pad upper 1 33
2-8 Brake tubes Item No. Part No. Description Qty Remark 1 GW13-3506100 Front brake tubes 1 2 GW13-3505010 Brake master cylinder 1 3 GW13-3505001 Low press tubes(f) 1 4 GW13-3505002 Low press tubes(r) 1 5 GW13-3505020 Brake liquid tank assembly 1 6 GW13-3506200 Rear brake tubes 1 7 GW13-3506001 Hollow bolt 2 M10*1*22 8 Q72310 Copper packing 12 9 GW13-3506002 Hollow bolt 4 M10*1.25*24 10 GW13-3505030 Bar clasp 4 34
2-9 Parking Brake System Item No. Part No. Description Qty Remark 1 GW13-3508011 Upper cover of brake pedal 1 2 Q150B0616A2 Bolt M6x16 3 Stainless steel 3 Q40306A2 Stainless spring washer 6 3 Stainless steel 4 Q40106A2 Stainless flat washer 3 Stainless steel 5 GW13-3508100 Parking brake pedal assembly 1 6 GW13-3508012 Lower cover of brake pedal 1 7 Q150B0620 Bolt M6x20 4 8 Q40106 Flat gasket 6 4 9 Q40306 Spring washer 6 4 10 GW13-3508002 E ring 1 11 GW13-3508200 Parking brake cable assembly 1 12 GW13-3508004 Protecting wire rubber 1 13 GW13-3508003 Clip 1 14 GW13-3508001 Returning spring 1 15 GW13-3508300 Parking brake cable assembly 1 35
2-10 Steering System (1/2) 36
2-10 Steering System (2/2) Item No. Part No. Description Qty Remark 1 GW13-3404001 Nut M16 1 2 GW13-3402010 Steering wheel 1 3 GW13-3402020 Connecter 1 4 GW13-3400005 Electrical brush base 1 5 GW13-3404010 Steering shaft house 1 6 GW13-3404020 Steering shaft 1 7 GW13-3401100 Steering assembly 1 8 GW13-3401001 Rubber boot 1 9 GW13-3401010 Steering ball joint 1 10 GB27M1035 Bolt M10*35 4 11 Q40110 Flat washer 10 4 12 Q40310 Spring washer 10 4 13 GW13-3415000 Steering actuator 1 14 GW13-3410013 Tie rod 2 15 GW13-3410012 Tie rod ball joint 2 Screw-right 16 GW13-3410011 Tie rod ball joint 2 Screw-left 17 GW13-3774000 Turn signal combination 1 18 GW13-3704000 Ignition switch and key 1 37
2-11 Tires 1 2 3 4 5 Item No. Part No. Description Qty Remark 1 GW13-3101001 Tire 4 23*10.5-12 6 PLY 2 GW13-3101002 Rim 4 Aluminum, flat black 3 GW13-3101003 Wheel nut 16 Chrome plated 4 GW13-3101004 Rim center cap 1 Plastic flat black 5 GW13-3101010 Tire valve 1 38
3-1 Controlling system (DC) 5 4 3 2 1 6 11 7 8 9 10 39
3-1 Controlling system (DC) Item No. Part No. Description Qty Remark 1 GW13-2104020 Main contactor 1 2 GW13-2104030 Fuse 1 400A 3 GW13-2104040 Fuse 1 10A, 10*38 4 GW13-2104050 Controller 1 5 GW13-4500010 Wench contactor 1 6 GW13-2104010 F/R contactor 1 7 GW13-2104001 Aluminum board 1 8 GW13-2153003 Relay bracket 1 9 GW13-4136000 Flasher 1 12V130W 10 GW13-3735010 Relay for transfer unit 2 11 GW13-2153005 Contactor bracket 1 40
3-2 Controlling system (AC) 3-2 Controlling system (AC) Item No. Part No. Description Qty Remark 1 EM01355 Fuse 1 355A 2 GW00-2104108 Controller 1 41
3-3 Battery Assembly (DC) (1/2) 42
3-3 Battery Assembly (DC) (2/2) Item No. Part No. Description Qty Remark 1 GW13-2811100 Sub battery frame 2 2 GW13-2811000 Main battery frame 1 3 Q150B0825 Bolt M8 25 4 4 Q40108 Flat washer 8 4 5 Q40308 Spring washer 8 4 6 Q150B1025 Bolt M10 25 8 7 Q40110 Flat washer 10 8 8 Q40310 Spring washer 10 8 9 GW13-2100003 Battery pull staff 2 10 GW13-2100004 Battery press plate 1 2 11 Q32006 Flange nut M6 4 12 Q40108 Flat washer 8 4 13 GW13-2100006 Battery press plate 2 2 14 GW13-2100007 Bottom rubber 16 185*30*3 15 GW13-2101200 Battery 6V225Ah 8 16 GW13-2100008 Top rubber 8 80*30*3 43
3-4 Battery Assembly(AC) (1/2) 44
3-4 Battery Assembly (AC) (2/2) Item No. Part No. Description Qty Remark 1 GW13-2811100 Sub battery frame 2 2 GW13-2811400 Main battery frame 1 3 Q150B0825 Bolt M8 25 4 4 Q40108 Flat washer 8 4 5 Q40308 Spring washer 8 4 6 Q150B1025 Bolt M10 25 8 7 Q40110 Flat washer 10 8 8 Q40310 Spring washer 10 8 9 GW13-2100003 Battery pull staff 2 10 GW13-2100004 Battery press plate 1 2 11 Q32006 Flange nut M6 2 12 Q40108 Flat washer 8 2 13 GW13-2100007 Bottom rubber 12 185*30*3 14 GW00-2101270 Battery 12V85Ah 6 GW13-2101100 Battery 12V110Ah 6 Optional 15 GW13-2100008 Top rubber 4 80*30*3 45
3-5 Lighting wiring harness (DC) 1 5 7 6 8 9 10 11 12 4 13 14 3 2 15 19 18 16 17 Item No Part No Description Qty Remark 1 GW13-4010000 Lighting wiring harness 1 2 Horn 3 Horn switch 4 Turn signal switch 5 LH Head lamp 6 Power Transfer 7 Meter 8 Cigar lighter 9 Head light switch 10 RH Head lamp 11 Backup light switch 12 Backup switch 13 Flasher 14 DC-DC converter 15 RH Tail lamp 16 License lamp 17 LH Tail lamp 18 Reverse buzzer 19 Brake switch 46
HB05 MU05 MU03 SL02 Q1.0R Q0.5RB Q0.5L Q0.5Br HB01 SL01 MU06 Q1.0B Q0.5BrW Q0.5LB HB05 HB05 Q1.0R Q1.0R HB03 HB04 Q1.0L Q0.5Y MU03 HB04 Q0.5L Q0.5Y HB01 MU05 Q0.5B Q0.5RB HB03 HB04 Q1.0L Q0.5Y HB01 Q1.0B HB04 Q0.5Y MU06 Q0.5LB 3-6 Controlling wiring harness(dc) 1 3 2 4 5 6 7 8 10 9 Item No Part No Description Qty Remark 1 GW13-4001000 Controlling wiring harness 1 2 Controller port 3 Electricity meter port 4 Accelerator port ` 5 Parking signal port 6 F/R switch 7 Ignition key 8 DC-DC converter input port 9 Parking circuit breaker 10 Charging circuit breaker 47
9 Br 14 W 8 RW GW 12 Gr Gr Br D1 D2 D3 D4 6 7 8 9 GW BW RW Gr W RW GW Gr Gr Lg A1 A2 A3 A4 A5 1 2 7 4 5 R P BW V Y R G Lg BW R G 5 4 Y V 3-7 Transfer unit wiring harness(dc) 1 5 4 6 7 6 12 8 9 14 8 6 12 12 13 Q0.5 9 10 10 G 7 BW 1 10 13 Q0.5 10 G 7 10 G 7 BW 1 10 3 2 11 Item No Part No Description Qty Remark 1 GW13-4003010 Transfer unit wiring harness 1 GW13-4023000 Speed sensor wiring harness 1 2 Transfer unit port 4p 3 Transfer unit port 5p 4 Meter port for transfer unit 5 Power of transfer unit 6 2WD/4WD switch 7 Differential lock switch 8 D1 relay 9 D2 relay 10 Meter port for speed sensor 11 Speed sensor port 48
49 3-8 Wiring harness (AC) 6 GW 7 BW 8 RW 9 Gr D1 D2 D3 D4 1 R 2 P 7 BW 4 V 5 Y A1 A2 A3 A4 A5 9 Br 6 GW 8 RW 10 G 7 BW 10 G 1 R 7 BW 13 Q0.5 Lg 10 G 10 G 1 R 7 BW 13 Q0.5 Lg 10 G 8 6 1 39 36 34 33 9 2 HB05 Q1.0R HB01 Q1.0B HB04 Q0.5Y 1 2 4 HB05 Q1.0R HB04 Q0.5Y HB05 Q1.0R HB03 Q1.0L HB05 Q1.0R HB01 Q1.0B MU06 Q0.5LB SL02 Q0.5Br SL01 Q0.5BrW MU05 Q0.5RB MU03 Q0.5L MU06 Q0.5LB HB04 Q0.5Y HB03 Q1.0L HB01 Q1.0B HB04 Q0.5Y MU05 Q0.5RB MU03 Q0.5L HB04 Q0.5Y HB01 Q0.5B 38 35 29 28 27 26 22 12 11 16 17 15 19 18 23 10 4 37 32 31 30 7 25 1 R 2 P 7 BW 4 V 5 Y A1 A2 A3 A4 A5 HB05 Q1.0R HB04 Q0.5Y HB05 Q1.0R HB03 Q1.0L 4 V 5 Y MU05 Q0.5RB MU03 Q0.5L HB04 Q0.5Y HB01 Q0.5B HB05 Q1.0R HB04 Q0.5Y HB05 Q1.0R HB03 Q1.0L 5 3 13 14 20 21 24
3-8 Wiring harness (AC) Item No Part No Description Qty Remark GW13-4001100 Wiring harness 1 1 Mileage 1 2 Vehicle speed sensor 1 3 Ignition switch 1 4 Horn switch 1 5 Steering switch 1 6 Transfer unit port 4p 1 7 Horn 1 8 Transfer unit port 5p 1 9 Parking switch 1 10 Brake switch 1 11 Charge Interlock switch 1 12 Contactor 1 13 B + 1 14 B - 1 15 Reverse buzzer 1 16 LH tail lamp 1 17 Diagnosis 1 18 Encoder 1 19 RH tail lamp 1 20 Insurance 1 21 Vehicle speed sensor 1 22 DC-DC converter input port 1 23 DC-DC converter 1 24 Accelerator sensor TPS 1 25 Motor controller 1 26 Differential Lock 1 27 Coulometer 1 28 2WD/4WD switch 1 29 Flasher Relay 1 30 Head lamp switch 1 31 Shift switch 1 32 RH Head lamp 1 33 Reverse buzzer switch 1 34 Transfer relay 1 1 35 Cigar lighter 1 36 Transfer relay 2 1 37 LH head lamp 1 38 2WD/4WD indication 1 39 Parking indication 1 50
3-9 DC converter 6 5 2 3 4 1 Item No. Part No. Description Qty Remark 1 GW00-2123310 1 48V/12V for DC car DC converter GW00-2123110 1 72V/12V for AC car 2 Q2140516 Screw 4 M5 16 3 Q40105 Flat washer 4 D5 4 Q40305 Spring washer 4 D5 5 Q3720512 Riveted nut 4 6 GW13-2153004 DC converter bracket 1 51
3-10 Horn, backup buzzer Item No. Part No. Description Qty Remark 1 GW12-3721200 Horn 1 2 GW13-3819000 Backup buzzer 1 52