ZHAFIR PLASTICS MACHINERY GMBH Jubatus-Allee 8-10 92263 Ebermannsdorf Germany Tel. +49-9438-9412-0 Fax. +49-9438-9412- E-Mail: contact@zhafir.com www.zhafir.com Zhafir Zeres Series NINGBO ZHAFIR PLASTICS MACHINERY CO., LTD No. 37, Laosan Road Beilun, Ningbo, P.R. China 315800 Tel. +86-574-86182986 Fax. +86-574-86182977 E-Mail: contact@mail.zhafir.cn www.zhafir.cn Zhafir Partner: Specifications / International -2kN ZE 20414-IV
14 Technical data ZE Machine dimensions ZE unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE 235 320 555 320 205 180 60 9.8(1.0) 460 440 A B C Screw diameter Screw L/D ratio L/D 19 22 26 20 20 17 Platen dimensions ZE unit: Injection volume (theoretical) cm 3 21 36 50 Injection weight (PS) g 19.1 32.8 45.5 Screw speed rpm Plasticizing capacity (PS) Nozzle contact force 3.8 6.0 8.8 9.8(1.0) 12 M12 L25 Heating power kw 4.1 5.0 5.0 INJECTION UNIT /s 80 50 68 96 260 220 157 2600 2 1570 Ø60 INJECTION UNIT OPTIONAL /s 208 175 125 2080 1750 1 80 High Speed 70 24 90 121 169 260 220 157 2600 2 1570 14 11 208 175 125 2080 1750 1 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t Standard:12/21.4 Optional:19/34 15 3.62 1.2 1.75 2.8 3563 We reserve the right to make changes as a result of further technical advantages. 2 3
Technical data ZE600 Machine dimensions ZE600 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE600 600 270 370 640 370 320 240 205 70 19.6(2.0) 545 505 A B C A B C Screw diameter Screw L/D ratio L/D 19 22 26 22 26 30 20 20 17 20 20 17.4 Platen dimensions ZE600 unit: Injection volume (theoretical) cm 3 21 36 50 36 58 78 Injection weight (PS) g 19.1 32.8 45.5 33 52 70 Screw speed rpm Plasticizing capacity (PS) 3.8 6.0 8.8 6.0 8.8 13 Nozzle contact force 14.7(1.5) 14.7(1.5) Heating power kw 4.1 5.0 5.0 5.3 6.8 6.8 INJECTION UNIT /s 80 120 50 68 96 69 96 128 260 220 157 220 165 2600 2 1570 0 2 1 208 175 125 220 160 120 2080 1750 1 2 1600 1 INJECTION UNIT OPTIONAL /s 80 High Speed 120 High Speed 90 121 169 121 169 225 260 220 157 220 165 2600 2 1570 0 2 1 208 175 125 220 160 120 2080 1750 1 2 1600 1 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t Standard:12/21.4 Standard:15.1/27 Optional:19/34 Optional:25/44.7 15 15 4.01 1.22 1.8 4.01 1.22 1.8 3.3 3.5 We reserve the right to make changes as a result of further technical advantages. 4 5
Technical data ZE900 Machine dimensions ZE900 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE900 900 320 410 730 370 270 240 80 19.6(2.0) 615 570 A B C A B C AA A B C Screw diameter Screw L/D ratio L/D 22 26 30 26 28 30 26 28 32 36 20 20 17.4 21 21 19.6 21 21 21 18.6 Platen dimensions ZE900 unit: Injection volume (theoretical) cm 3 36 58 78 58 67 78 61 70 127 Injection weight (PS) g 33 52 70 52 61 70 55 64 91 116 Screw speed rpm Plasticizing capacity (PS) 6.0 8.8 13 8.8 11 13 8.8 11 16 22 Nozzle contact force 19.6(2.0) 19.6(2.0) 19.6(2.0) Heating power kw 5.3 6.8 6.8 6.8 7.8 7.8 5.4 7.5 8.0 8.0 INJECTION UNIT /s 120 160 69 96 128 96 112 128 96 112 146 185 220 165 260 220 192 260 160 0 2 1 2600 2 1920 0 2600 0 1600 220 160 120 160 138 120 224 206 160 126 2 1600 1 1600 1380 1 2240 2060 1600 1260 INJECTION UNIT OPTIONAL /s 120 High Speed 160 High Speed High Speed 121 169 225 169 196 225 169 196 256 324 220 165 260 220 192 260 160 0 2 1 2600 2 1920 0 2600 0 1600 220 160 120 160 138 120 224 206 160 126 2 1600 1 1600 1380 1 2240 2060 1600 1260 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t Standard:15.1/27 Standard:17.5/31 Standard:20/37 Optional:25/44.7 Optional:28/50 Optional:31/55 15 15 25 4.24 1.29 1.91 4.24 1.29 1.91 4.33 1.29 1.91 4.2 4.3 4.4 We reserve the right to make changes as a result of further technical advantages. 6 7
Technical data ZE1 Machine dimensions ZE1 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE1 1 360 480 840 470 305 270 29.4(3.0) 690 640 A B C AA A B C AA A B C A B C Screw diameter Screw L/D ratio L/D Injection volume (theoretical) cm 3 26 28 30 21 21 19.6 58 67 78 26 28 32 36 30 32 36 40 36 40 45 21 21 21 18.6 21 22.5 20 18 23.3 21 18.7 61 70 127 102 116 147 182 173 213 270 Note:The above machine size does not apply to the 430 injection unit. Platen dimensions ZE1 unit: Injection weight (PS) g 52 61 70 55 64 91 116 92 106 134 166 157 194 246 Screw speed rpm Plasticizing capacity (PS) 8.8 11 13 8.8 11 16 22 12.8 16 22 30 22 30 42 Nozzle contact force 24.5(2.5) 24.5(2.5) 24.5(2.5) 24.5(2.5) Heating power kw 6.8 7.8 7.8 5.4 7.5 8.0 8.0 7.7 9.9 9.9 9.9 12.6 INJECTION UNIT /s 160 430 96 112 128 96 112 146 185 128 146 184 228 184 228 289 260 220 192 2600 2 1920 260 160 253 162 247 158 0 2600 0 1600 0 2530 0 1620 2470 0 1580 160 138 120 1600 1380 1 224 206 160 126 224 202 160 130 197 160 126 2240 2060 1600 1260 2240 2020 1600 1 1970 1600 1260 INJECTION UNIT OPTIONAL /s 160 High Speed High Speed High Speed 430 High Speed 169 196 225 169 196 256 324 193 220 277 342 277 342 434 260 220 192 2600 2 1920 260 160 253 162 247 158 0 2600 0 1600 0 2530 0 1620 2470 0 1580 160 138 120 1600 1380 1 224 206 160 126 224 202 160 130 197 160 126 2240 2060 1600 1260 2240 2020 1600 1 1970 1600 1260 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t Standard:17.5/31 Optional:28/50 15 4.85 1.36 1.99 5.4 Standard:20/37 Standard:25.7/46 Standard:32.3/57 Optional:31/55 Optional:36.7/65 Optional:43.3/77 25 25 25 4.85 1.36 1.99 4.93 1.36 1.99 5.24 1.36 1.99 5.5 5.6 6 We reserve the right to make changes as a result of further technical advantages. 8 9
Technical data ZE0 Machine dimensions ZE0 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE0 0 180 520 940 520 470 335 305 120 34.3(3.5) 770 730 A B C AA A B C A B C A B C Screw diameter Screw L/D ratio L/D Injection volume (theoretical) cm 3 28 32 36 30 32 36 40 36 40 45 40 45 50 21 21 18.6 21 22.5 20 18 23.3 21 18.7 22.5 20 18 70 127 102 116 147 182 173 213 270 252 319 395 Note:The above machine size does not apply to the 640 injection unit. Platen dimensions ZE0 unit: Injection weight (PS) g 64 91 116 92 106 134 166 157 194 246 229 290 358 Screw speed rpm Plasticizing capacity (PS) 11 16 22 12.8 16 22 30 22 30 42 27 39 50 Nozzle contact force 19.6(2.0) 29.4(3.0) 29.4(3.0) 29.4(3.0) Heating power kw 7.5 8.0 8.0 7.7 9.9 9.9 9.9 12.6 14.2 INJECTION UNIT /s 430 640 160 112 146 185 128 146 184 228 184 228 289 183 231 285 260 160 253 162 247 158 253 162 2600 0 1600 0 2530 0 1620 2470 0 1580 2530 0 1620 206 160 126 224 202 160 130 197 160 126 202 160 130 2060 1600 1260 2240 2020 1600 1 1970 1600 1260 2020 1600 1 INJECTION UNIT OPTIONAL /s High Speed High Speed 430 High Speed 640 High Speed 196 256 324 193 220 277 342 277 342 434 285 360 445 260 160 253 162 247 158 253 162 2600 0 1600 0 2530 0 1620 2470 0 1580 2530 0 1620 206 160 126 224 202 160 130 197 160 126 202 160 130 2060 1600 1260 2240 2020 1600 1 1970 1600 1260 2020 1600 1 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t Standard:20/37 Standard:25.7/46 Standard:32.3/57 Standard:39/69 Optional:31/55 Optional:36.7/65 Optional:43.3/77 Optional:57/101 25 25 25 25 5.14 1.46 2.08 5.16 1.46 2.08 5.47 1.46 2.08 5.67 1.46 2.08 7 7.1 7.3 7.7 We reserve the right to make changes as a result of further technical advantages. 10 11
1884 292 A 2741 B C 固定模板模具安装面 固定模板顶面 335 270 49 D F E G H 1649 792 781 160 I Technical data ZE1900 Machine dimensions ZE1900 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE1900 1900 470 550 1020 570 520 370 335 130 44.1(4.5) 840 790 1695 Screw diameter Screw L/D ratio L/D Injection volume (theoretical) cm 3 Injection weight (PS) g Screw speed rpm Plasticizing capacity (PS) Nozzle contact force Heating power kw INJECTION UNIT /s INJECTION UNIT OPTIONAL /s OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t We reserve the right to make changes as a result of further technical advantages. A B C A B C A B C A B C 32 36 40 36 40 45 40 45 50 45 50 55 22.5 20 18 23.3 21 18.7 22.5 20 18 22.2 20 18 116 147 182 173 213 270 252 319 395 334 412 499 106 134 166 157 194 246 229 290 358 304 375 454 320 16 22 30 22 30 42 27 39 50 35 46 60 24.5(2.5) 39.2(4.0) 39.2(4.0) 39.2(4.0) 9.9 9.9 9.9 12.6 14.2 19 430 640 830 160 160 146 184 228 184 228 289 183 231 285 231 285 346 253 162 247 158 253 162 247 165 2530 0 1620 2470 0 1580 2530 0 1620 2470 0 1 202 160 130 197 160 126 202 160 130 197 160 132 2020 1600 1 1970 1600 1260 2020 1600 1 1970 1600 1320 High Speed 430 High Speed 640 High Speed 830 High Speed 220 277 342 277 342 434 285 360 445 362 446 594 253 162 247 158 253 162 247 165 2530 0 1620 2470 0 1580 2530 0 1620 2470 0 1 202 160 130 197 160 126 202 160 130 197 160 132 2020 1600 1 1970 1600 1260 2020 1600 1 1970 1600 1320 Standard:25.7/46 Standard:32.3/57 Standard:39/69 Standard:47.5/85 Optional:36.7/65 Optional:43.3/77 Optional:57/101 Optional:65/116 25 25 25 50 5.77 1.57 2.18 5.77 1.57 2.18 5.98 1.57 2.18 6.19 1.57 2.18 8.5 8.7 8.9 9.3 Platen dimensions ZE1900 4xM8 L16 45 1510 1053 3022 1369 1190 1438 5770 Note:The above machine size does not apply to the 830 injection unit. 117 4xM8 L16 470 550 50 111 J D 50 4xM8 L16 50 128 ( 640 ) 1438 91 105-130 340 1060 1260 A B C D E F G H I J 640 5976 1052 1773 410 1295 209 1852 2028 Ø160 Ø3 430 5773 994 1628 410 1295 207 1845 2025 Ø160 Ø3 5461 844 1466 410 1295 207 1825 2025 Ø160 Ø2.5 50 70 unit: 12 13
22 Technical data ZE2 Machine dimensions ZE2 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE2 2 550 220 600 1 620 620 49(5.0) 920 920 A B C A B C A B C A B C Screw diameter Screw L/D ratio L/D Injection volume (theoretical) cm 3 36 40 45 40 45 50 45 50 55 50 55 60 23.3 21 18.7 22.5 20 18 22.2 20 18 22 20 18.3 173 213 270 252 319 395 334 412 499 471 570 678 Note:The above machine size does not apply to the 1 injection unit. Platen dimensions ZE2 unit: Injection weight (PS) g 157 194 246 229 290 358 304 375 454 428 518 617 Screw speed rpm 320 320 Plasticizing capacity (PS) Nozzle contact force 22 30 42 27 39 50 35 46 60 46 60 71 29.4(3.0) 49(5.0) 49(5.0) 54(5.5) 36 M20 L45 Heating power INJECTION UNIT kw /s 12.6 14.2 19 23.4 430 640 830 1 160 160 160 12 Ø38 Ø 184 228 289 183 231 285 231 285 346 285 346 411 247 158 253 162 247 165 218 180 151 2470 0 1580 2530 0 1620 2470 0 1 2180 1800 1510 INJECTION UNIT OPTIONAL /s 197 160 126 202 160 130 197 160 132 194 160 134 1970 1600 1260 2020 1600 1 1970 1600 1320 1940 1600 1340 430 High Speed 640 High Speed 830 High Speed 1 High Speed 277 342 434 285 360 445 362 446 594 446 540 642 25 16 36 247 158 253 162 247 165 218 180 151 2470 0 1580 2530 0 1620 2470 0 1 2180 1800 1510 197 160 126 202 160 130 197 160 132 194 160 134 1970 1600 1260 2020 1600 1 1970 1600 1320 1940 1600 1340 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t Standard:32.3/57 Standard:39/69 Standard:47.5/85 Standard:51/92 Optional:43.3/77 Optional:57/101 Optional:65/116 Optional:73.2/130 25 25 50 50 6.4 1.73 2.3 6.4 1.73 2.3 6.44 1.73 2.3 6.76 1.73 2.3 11.3 11.5 11.8 12.6 We reserve the right to make changes as a result of further technical advantages. 14 15
14 18 Platen Layout ZE Platen Layout ZE600 European version unit: European version unit: 24 M12 L25 24 M12 L25 28 M16 L35 28 M16 L35 L20 Ø60 L20 Ø80 4XØ30 American version 14 11 24 unit: American version 19 14 30 unit: 32 1/ 2-13UNC 1 32 1/ 2-13UNC 1 177.8 44 5/ -11UNC 11 8 / 4 44 5/ -11UNC 11 8 / 4 2 Ø32 4 Ø30 L20 Ø60 431.8 431.8 431.8 431.8 Japanese version unit: Japanese version unit: 52 M12 L25 52 M12 L25 60 M16 L35 60 M16 L35 4 Ø30 Ø Ø60 Ø60 16 17
18 18 Platen Layout ZE900 Platen Layout ZE1 European version unit: European version unit: 60 M16 L35 60 M16 L35 32 M16 L35 32 M16 L35 Ø125 Ø125 Ø125 L20 Ø80 4XØ30 Ø125 L20 4XØ30 American version 19 14 30 unit: American version 19 14 30 unit: 44 5/ -11UNC 11 8 / 4 44 5/ -11UNC 11 8 / 4 52 5/ -11UNC 11 8 / 4 52 5/ -11UNC 11 8 / 4 4 Ø30 4 Ø32 457.2 457.2 457.2 457.2 Japanese version unit: Japanese version unit: 60 M16 L35 60 M16 L35 72 M16 L35 72 M16 L35 4 Ø30 Ø 4 Ø32 Ø 18 19
18 18 Platen Layout ZE0 Platen Layout ZE1900 European version unit: European version unit: 48 M16 L35 48 M16 L35 40 M16 L35 40 M16 L35 8 Ø38 Ø160 Ø160 630 Ø160 L20 4XØ32 630 101.6 Ø160 L20 630 American version 630 19 14 30 unit: American version 19 14 30 unit: 64 5/ -11UNC 11 8 / 4 64 5/ -11UNC 11 8 / 4 68 5/ -11UNC 11 8 / 4 68 5/ -11UNC 11 8 / 4 8 Ø32 8 Ø40 101.6 Japanese version unit: Japanese version unit: 68 M16 L35 68 M16 L35 4 Ø32 Ø 600 600 101.6 72 M16 L35 72 M16 L35 8 Ø40 Ø Ø120 20 21
22 Platen Layout ZE2 European version unit: 40 M20 L45 36 M20 L45 101.6 12 Ø38 Ø160 101.6 Ø160 L20 36 American version 25 16 unit: 72 3/ -10UNC 11 4 / 2 68 3/ -10UNC 11 4 / 2 101.6 12 Ø38 101.6 Japanese version unit: 92 M16 L35 92 M16 L35 12 Ø38 Ø 800 800 Ø120 800 800 22 23
Standard Equipment List Injection Unit» Auto purge function» Screw rotation speed display» Eject on the fly» Ejector plate return signal confirmation» Production profile monitor» Production data record» Abrasion-resistant screw unit (open nozzle)» Setting for nozzle movement» Cooling water distributor (0 cycles display,,000 cycles record)» Nozzle safety guard» Selection of nozzle retract (3 modes) (6 sets up to T, 8 sets for others)» Production data graphics» 6 injection steps» Nozzle contact device (adjustable)» Embedded locating ring (fixed platen)» Quality parameters tolerance setting» 4 pressure holding steps» Nozzle centre adjustable» In mold ejector pin protection interface» Quality abnormal alarm» 3 dosing steps» Feeding throat temperature closed-loop control» Mold installation mode (low speed mold move)» Cycle counter» 3 back pressure steps» Injection unit swiveling device» Needle shut off nozzle interface» Machine overview display» Screw suck back select (after holding/after dosing)» Independent nozzle temperature control (one spare electrical interface)» Main data setting fast access» Screw suck back delay function» Emergency stop (operating and non-operating sides)» Machine maintenance administration» Injection delay function» Dosing delay function» Intrusion/filling by rotating screw Clamping unit» Robot mounting layout» Central lubrication system» S-curve flexible control for mold movement» Clamping force curve display» Barrel temperature monitor» Display cycle time sequences in each phase» V/P switch over mode» 6 mold moving steps» Hydraulic core interface (prograable)» 2 Color alarm lamp(red/green) (position, time, pressure, speed)» Mold safety protection» Alarm buzzer» response mode select» segment control» Speed limit during holding pressure» Mold setup mode» Injection compression function» Clamping force pre-release during cooling Controller & Monitor» Injection overfill prevention (HPM)» Display of actual performance data» Multi-action selectable during machine alarm» Screw postion setting (unit: 0.01)» Injection during clamping (pre-injection)» 15 inch TFT color touch screen» Screw rotation speed setting» time setting» Mold open available during dosing» 2 step mold close/clamp process» In mold cut function (ejector activate when mold closed)» Clamping safety device (mechanical and electrical)» Mold profile data memory (up to sets)» Alarm history» Data setting record Others» Barrel heating closed-loop control» Adjustable moving platen support» 3 USB R/W interface» Standard Zhafir color (K/J type available)» Clamping force setting» and speed curve display and record» Adjustable machine pads» Barrel temperature holding function» Ejector device» Robot interface» 3 Power sockets (two 16A and one 32A)» Barrel temperature auto tunning function» Ejector function deactivatable» Multi-language available» Standard hopper» Barrel pre-heating function» 3 ejector steps (Chinese, German, English, Japanese etc.)» Mold clamper» Barrel temperature synchronous control» Ejector forward delay function» Metric/Imperial unit select» T-screw nuts (for T-slot use)» Material overheating prevention function» Ejector vibration function» I/O monitor display» Hopper slide movement support» Screw cold start prevention» Ejector A/B function (2 steps ejector stroke)» Printer interface(usb connector)» Tools box» Production cycle monitor» Spare parts 24 25
Options List Injection Unit» Chrome-plating screw unit» Corrosion and abrasion resistant screw unit» High performance nozzle heating band» Extended nozzle» V/P switch based on in-mold pressure» Needle shut off nozzle» Spring nozzle» Nozzle head customization» Stainless steel hopper Clamping unit» Air blow» Pneumatic ejector» Pneumatic core interface (Prograable)» Valve Gate control interface» Glass tube water flowmeter» Customized mold platen (T-slot,threaded holes)» Mold unscrew electrical interface» Mold height extension» Mold slide block protection interface» Eject compression function» Mold auto clamp device (Pneumatic/hydraulic)» Intergrated hot runner controller» Product drop plate» Automatic safety gate on operator side» Clamping force automatically controller» Quality flap» Product drop detector Controller & Monitor» Mold temperature display and control» Quality flap interface» Heating disconnect detection function» Additional cooling water distributor» Euromap 12 robot interface» Euromap 67 robot interface» Gas-assisted injection interface» Magnetic platen interface» Mold cavity pressure detection interface Others» Infrared rel heating band» Barrel heating insulation cover 26 27