INSTALLATION INSTRUCTIONS

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Transcription:

0 YEARS: 0 Safety glasses should be worn at all times while installing this product. INSTALLATION INSTRUCTIONS MAKE: VOLKSWAGEN MODEL: JETTA TDI STYLE: SEDAN WARNING: NEVER EXCEED YOUR VEHICLE MANUFACTURER'S RECOMMENDED TOWING CAPACITY WEIGHT CARRYING: PRO INSTALL TIME: NOVICE INSTALL TIME: TRAILER WEIGHT: TONGUE WEIGHT: MIN. 90 MIN. IF YOU ARE HESITANT TO UNDERTAKE THIS TASK ON YOUR OWN, CONTACT AN AUTHORIZED CURT INSTALLER FOR ADDITIONAL ASSISTANCE. INSTALLATION REQUIRES: mm /" 0" TORXBIT # SOCKET SOCKET SOCKET EXTENSION WARNING: WE RECOMMEND THE USE OF 800 STABILIZING STRAPS FOR ALL NON-TRAILER (WHEEL-LESS) LOADS. PLEASE SEE THE CURT CATALOG OR VISIT US ONLINE AT WWW.CURTMFG.COM FOR FURTHER INFORMATION.,000 LBS. 00 LBS. INSTALLATION TIPS: VEHICLE PHOTO:. BEFORE YOU BEGIN INSTALLATION, READ ALL INSTRUCTIONS THOROUGHLY.. TO EASE INSTALLATION, PEOPLE MAY BE REQUIRED.. USING PROPER TOOLS WILL GREATLY IMPROVE THE QUALITY OF THE INSTALL AND REDUCE THE TIME REQUIRED.. NEED HELP OR HAVE SOME QUESTIONS? CALL TECHNICAL SUPPORT AT 800.798.08 LEVEL OF DIFFICULTY: EASY MODERATE MODERATE CHALLENGING TEMPORARILY LOWER EXHAUST REPRESENTATIVE PHOTO HITCH ILLUSTRATION: RATCHET TORQUE WRENCH NO DRILLING MAKE SURE YOUR HITCH MATCHES PERIODICALLY CHECK THIS RECEIVER HITCH TO ENSURE ALL FASTENERS ARE TIGHT AND ALL STRUCTURAL COMPONENTS ARE SOUND SCAN FOR MORE INFO CURT Manufacturing LLC. warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective, CURT Manufacturing LLC. may repair or replace the product at their option, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of this product voids the warranty. CURT Manufacturing LLC.'s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or consequential loss or damage. //0

INSTALLATION WALKTHROUGH: ITEM QTY Parts List PART NUMBER DESCRIPTION M8 -. x 0 HFB M8-. x 0 HEX FLANGE BOLT. Remove () torx head bumper cover retention screws. Temporarily lower the exhaust by removing the rubber exhaust isolator. (Save screws for use in Step ) /- x /, GR8 CARRIAGE BOLT HFN, GR8 HEX FLANGE NUT 0-SP.0" SPACER 0-TB." TAIL BRACKET PASSENGER SIDE SPARE TIRE WELL DRIVER SIDE SAFETY CHAIN PLATE. Remove the () lowest M8 bolts from the bumper beam and return to vehicle owner. DESIGNED FOR USE WITH BALL MOUNT #0 EURO MOUNT OPTION AVAILABLE #6 ( 7/8" BALL) #6 (" BALL)

INSTALLATION WALKTHROUGH:. Raise hitch into position starting with the drivers side carefully pulling out the bumper cover to allow the hitch to slide into position. Secure the hitch in place using the supplied () M8 hex flange bolts as shown below.. Place () /" carriage bolts into the square holes in the chain loop plate. Reattach exhaust and secure bumper cover using the () outer fasteners removed in Step. Note: Center attachment is no longer accessible.. Remove the contents of the trunk including the spare tire. Remove both plugs from the spare tire well and return to vehicle owner. 6. Use silicone caulk (or equivalent) to seal the tire well plug hole from exhaust fumes and water by putting a bead around each hole inside the spare tire well. Place a 0-SP spacer onto each hole and put a bead of caulk around each square hole. Install a /" carriage bolt into each hole.

INSTALLATION WALKTHROUGH: 7. Raise 0-TB tail bracket into position over carriage bolts in spare tire well and hitch safety chain plate, secure with () /" hex flange nuts. 8. Return spare tire and other items removed in Step 8 to the trunk. Torque /" fasteners to 0 ft-lbs and M8 fasteners to ft-lbs.

0 //0 VOLKSWAGEN JETTA TDI GROSS LOAD CAPACITY WHEN USED AS A WEIGHT CARRYING HITCH: 000 LBS. TRAILER WEIGHT & 00 LBS. TONGUE WEIGHT. ITEM ***DO NOT EXCEED VEHICLE MANUFACTURER'S RECOMMENDED TOWING CAPACITY.*** WARNING: ALL NON-TRAILER LOADS APPLIED TO THIS PRODUCT MUST BE SUPPORTED BY 800 STABILIZING STRAPS. QTY ** FAILURE TO PROPERLY SUPPORT NON-TRAILER LOADS WILL VOID PRODUCT WARRANTY** HAVING INSTALLATION QUESTIONS? CALL TECHNICAL SUPPORT AT -800-798-08 Parts List PART NUMBER DESCRIPTION M8 -. x 0 HFB M8-. x 0 HEX FLANGE BOLT /- x /, GR8 HFN, GR8 0-SP 0-TB TOOLS REQUIRED # TORX DRIVER mm SOCKET /" SOCKET 0" EXTENSION RATCHET TORQUE WRENCH CARRIAGE BOLT HEX FLANGE NUT.0" SPACER." TAIL BRACKET SPARE TIRE WELL PASSENGER SIDE DRIVER SIDE SAFETY CHAIN PLATE EURO MOUNT OPTION AVAILABLE #6 ( 7/8" BALL) #6 (" BALL) HITCH WEIGHT: 7 LBS. INSTALL TIME PROFESSIONAL: MINUTES NOVICE (DIY): 90 MINUTES INSTALL NOTES: - Temporarily lower exhaust - No drilling DESIGNED FOR USE WITH BALL MOUNT #0 INSTALLATION STEPS. Remove () torx head bumper cover retention screws. Temporarily lower the exhaust by removing the rubber exhaust isolator. (Save screws for use in Step ). Remove the () lowest M8 bolts from the bumper beam and return to vehicle owner.. Raise hitch into position starting with the drivers side carefully pulling out the bumper cover to allow the hitch to slide into position. Secure the hitch in place using the supplied () M8 hex flange bolts as shown above.. Place () /" carriage bolts into the square holes in the chain loop plate. Reattach exhaust and secure bumper cover using the () outer fasteners removed in Step. Note: Center attachment is no longer accessible.. Remove the contents of the trunk including the spare tire. Remove both plugs from the spare tire well and return to vehicle owner. 6. Use silicone caulk (or equivalent) to seal the tire well plug hole from exhaust fumes and water by putting a bead around each hole inside the spare tire well. Place a 0-SP spacer onto each hole and put a bead of caulk around each square hole. Install a /" carriage bolt into each hole. 7. Raise 0-TB tail bracket into position over carriage bolts in spare tire well and hitch safety chain plate, secure with () /" hex flange nuts. 8. Return spare tire and other items removed in Step 8 to the trunk. Torque /" fasteners to 0 ft-lbs and M8 fasteners to ft-lbs. PERIODICALLY CHECK THIS RECEIVER HITCH TO ENSURE THAT ALL FASTENERS ARE TIGHT AND THAT ALL STRUCTURAL COMPONENTS ARE SOUND. Scan for more information CURT Manufacturing LLC., warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective, CURT Manufacturing LLC., may repair or replace the product, at their option, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of this product voids the warranty. CURT Manufacturing LLC.'s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or consequential loss or damage.