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Illustrated Parts List

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Illustrated Parts List

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Illustrated Parts List

Transcription:

More time on the road Illustrated Parts List RTO-09B-AT November 008

Contents How To Use The Illustrated Parts List... AIR SYS-POWER SYNCHRO... AIR SYS-RANGE...5 AUXILIARY DRIVE GEAR... BAR HOUSING ASSY... CASE (AUX)...8 CASE (FRONT)...0 CONVERTER HOUSING ASSY... COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY...5 ECU CONTROLS... AUTO SHIFTER ASSY... ECU CONTROLS... BAR HOUSING COVER ASSY... FILTER REGULATOR...9 HARNESSES & HARDWARE...0 HARNESS ASSY-TORQUE CONV...0 HARNESSES & HARDWARE... HARNESS ASY-AUTO SHIFTER... INPUT SHAFT & DRIVE GEAR... KITS & ASSEMBLIES... MAINSHAFT & SYNCHRO(AUX)...5 MAINSHAFT ASSY... MISCELLANEOUS...8 OIL LINES-POWER SYNCHRO...9 OIL PANS & OIL LINES...0 OIL PAN-LOW PROFILE...0 OIL PANS & OIL LINES... OIL PAN-LOW PROFILE/RT... OIL PANS & OIL LINES... OIL PAN-OFFSET... OIL PANS & OIL LINES... OIL PAN-STANDARD... POWER SYNCHRONIZER...5 RANGE CYLINDER... REVERSE IDLER... STATOR SUPPORT ASSY...8 TORQUE CONVERTER ASSY...9 Appendix...0

How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

Group: AIR SYS-POWER SYNCHRO 5 0--9 AIR SYS-POWER SYNCHRO 880 ELBOW /8" 555 HOSE ASSY " 5 555 HOSE ASSY 9-/" 89 HOSE CLAMP 85 ELBOW /8"

Group: AIR SYS-RANGE 9 5 0 8 000--9 AIR SYS-RANGE K-99 RANGE VALVE KIT A - 5 55 GASKET K-,K-99 9 PLUG 0080 INSERT VALVE,05 5 X--500 LOCKWASHER 5/" X-8-5 SCREW 5/"-8X" 880 ELBOW /8" 8 5555 HOSE ASSY " 9 5550 HOSE ASSY 8" 0 880 ELBOW /8" 85 ELBOW /8" 5

Group: AUXILIARY DRIVE GEAR 9 5 08-/9 Aux DG AUXILIARY DRIVE GEAR SNAP RING K-80,K-90,K- 90,K-905 0 SNAP RING RETAINER RTO ONLY K-80 8 SNAP RING K-80 5550- BEARING 5550,5550 K-90,K-90,K-905 BOX 5 8 BEARING RETAINER X-8-5 CAPSCREW /8"-X" 5 -O- RING K-0,K-90,K- 90,K-905 9 K-0 REPL KIT-DRIVE GEAR 0058

Group: BAR HOUSING ASSY 8 0 5 9 8 0 * 9 8 5 999 8 9 5 0--9 * Spacer not applicable to all models refer to parts listing. BAR HOUSING ASSY K-5 SHIFT BAR HSG ASSY 59 HOUSING ONLY 0 GASKET 98 K-,K-5,S-8 09 SPRING K-80,K-90,K- 905,S-8 X--800 STEEL BALL /" 5 5900 GASKET K-,S-8 9 SHIFT SENSOR SWITCH 55 K-,S-8 9 ACTUATING SWITCH PIN S-8 8 X-8-9 CAPSCREW /8"-X" 9 5 ROLL PIN 5 S-8 0 K-980 SENSOR UPDATE KIT 5,K - X--0 PLUG K- NEUTRAL SWITCH KIT 0 9 ACTUATING SHAFT 0 K-,S-8 SWITCH 0 SPRING S-8 5 00 YOKE BAR LOW/REVERSE S-8 0 LOCKSCREW 5 S-8 YOKE LOW/REVERSE S-8 8 59 YOKE BAR ST/ND S-8 9 900 SHIFT YOKE 099 ST/ND S-8 58 SHIFT BLOCK ST/ND S-8 59 YOKE BAR RD/TH S-8 0 SHIFT BLOCK 0 RD/TH S-8 5 90 SHIFT YOKE 0 RD/TH S-8 SPACER USE FOR RTO,B-RATIO,ATE K-980 MODELS ONLY 999 S-8 SHIFT BAR HSG ASSY 59 COMPLETE

Group: CASE (AUX) 8 OEM supplied adjustable speedometer sensor OEM supplied non-adjustable speedometer sensor 9 0 5 9 8 0 5 050--9 CASE (AUX) K-5 OIL SEAL TOOL KIT K- OIL SEAL W/SLINGER 909 080 0808 "FOR MECHANICAL COVER" K-90,K-90,K-905 X-8L- CAPSCREW 5 /8"-X-/" S- REAR BRG COVER ASSY 00 5 LIFTING EYE 55 GASKET K-,K-,S-,S-9 0 PLUG-MAGNETIC S-,S-9,S- 9,S-,S-,S- 5 8 095 SENSOR SEAL S-,S-9 9 0 PLUG-MECHANICAL S-,S-9,S-,S-5 0 -O- RING S-,S-9,S-,S-5 99 BUSHING S-,S-9 X-8L-0 CAPSCREW /8"-X-/" 9 REAR BEARING COVER 0 GASKET K- 5 9 REAR HOUSING 5 GASKET K-,S-9,S-,S-,S-5 X-8-98 CAPSCREW /8"-X-/" X-8L-0 CAPSCREW /8"-X-/" X-8L-05 CAPSCREW /8"-X" X-8L- CAPSCREW /8"-X" 8 909 COLLAR K-,K-,S-,S-9 9 0 GASKET K-,K-,S-,S-9 8

0 X-8- CAPSCREW /8"-X-/" 9

Group: CASE (FRONT) 5 8 5 9 8 0 0 9 05--9 9 8 CASE (FRONT) S-85 CASE ASSY 58 MAGNET S-85 X-8-8 CAPSCREW /8"-X/" 55 PTO COVER 05 5 0509 GASKET 8 K-,K-88 X--005 NUT X 000 5/8"-8 X-0-005 WASHER X 000,X0 000. X.0,X0 00 8 55 STUD,59 5/8" X -/" 9 X-8-5 CAPSCREW 8 /"-X/8" NOT USED ON ATE MODELS 0 0809 PTO COVER 59,005 NOT USED ON ATE MODELS 050 GASKET 080 K- 50 GASKET K-,K-88,K- 50,K-5 X--80 PIPE PLUG /" 00 PLUG 0 -/" MAGNETIC, O-RING INCLUDED X--0 PIPE PLUG X 0,X 0 /" MAGNETIC 008 STUD 59 8 X-0-005 WASHER X 000,X0 000. X.0,X0 00 9 X--005 NUT X 000 5/8"-8 0 9 STUD DOWEL X-8-808 CAPSCREW /"-X-/" X-0-80 NO LONGER AVAILABLE /" PLAIN 00 PLUG 0 -/" MAGNETIC, O-RING INCLUDED X--00 PIPE PLUG X 00 0 S-85 S-85

Group: CONVERTER HOUSING ASSY 0 5 8 9 0 0 5 5 8 50 9 8 9 5 8 0 5 5 5 00--9 CONVERTER HOUSING ASSY X-8-0 CAPSCREW /8"-X-/" X-8L- CAPSCREW /8"-X-/" X-8L-8 CAPSCREW /8"-X-/" A-558 VALVE ASSY X--0 PIPE PLUG /8" 5 GASKET K-,K-8R,K- 88,K-5 5 PLATE 5 GASKET K-,K-8R,K- 88,K-5 X--80 PIPE PLUG /" 8 K- ELBOW KIT 000 9 09 -O- RING K-88,K-5,K- 8,K-9,K-95 0 X-8L-0 CAPSCREW /8"-X/" 5 LIFTING EYE 90 DEG. K- ENG SPEED SENSOR KIT 59 50 -O- RING K-88,K-5,K- 5 INSTRUCTION TAG 5 X-8-0 SCREW /"-0X" K-9 OIL PUMP KIT 00,0 X-8C-0 CAPSCREW /8"-X-/" 8 9 SEAL RING 55850 K-88,K-50,K- 5,K-9 9 0 -O- RING K-88,K-50,K- 5,K-9 0 0 FILTER BOWL X-8-05 SCREW X 8 0 /8"-X-/" X--0 CONICAL WASHER /8" 50 OIL FILTER K-

08 -O- RING K-,K-88,K-5 5 5 NIPPLE A-5 RELIEF VALVE ASSY K-5,S-05 09 -O- RING K-88,K-5,K-9 8 08 PLUG K-9 K-88 CONVERTER HOUSING 00,00 BOLT ACCESS KIT K-5 # CONVERTER HSG KIT 09 SNAP RING K-9 8 0 PUMP GEAR 9 X--008 NUT 5/8"-8 50 8 SEAL RING K-,K-88,K- 98,K-50 5 A-9 FILTER BYPASS VALVE ASSY A - 0 A - 9 K-8R,K-5,S- 05 5 0509 GASKET 8 K-,K-88 5 55 PTO COVER 05 5 X-8-8 CAPSCREW /8"-X/" 0 85 ELBOW /8"

Group: COUNTERSHAFT & BRGS(AUX) 0-/9 Aux CS COUNTERSHAFT & BRGS(AUX) 889 BEARING K-90,K-90,K- 905,S-9,S-,S-,S-5 A-50 WELDED C/S 555 - D/G 55 COUNTERHSAFT ASSY BEARING K-905 SNAP RING K-905

Group: COUNTERSHAFT ASSY 5 5 9 8 0 5 0-/9 CS/RT COUNTERSHAFT ASSY SNAP RING K-80,K-90,K- 90,K-905 BEARING K-90,K-90,K-905 K-9 CNTRSHFT-UPPER 00 K-8 CNTRSHFT-LOWER 080, 005, K-95 X--E KEY 5 5 ROLL PIN 080 KEY 9 00 ST GEAR-CNTRSHFT 8 00 ND GEAR-CNTRSHFT 9 009 OD GEAR-CNTRSHFT 050 0 595 PTO GEAR - LOWER 0 080 PTO GEAR - UPPER 055 DRIVE GEAR-CNTRSHFT 08,0509 998 SNAP RING 0599 BEARING 0 0598 K-90,K-90 005 RETAINER 958 ROLL PIN NO LONGER REQUIRED 5 X--005 CAPSCREW 5/8"-8X-/" 5

Group: ECU CONTROLS Sub-Group: AUTO SHIFTER ASSY 5 * 5 50 50 * 8 50 5 0--9 * Indicates connection for Auto Shifter Harness Assembly ECU CONTROLS AUTO SHIFTER ASSY K-98 AUTO SHIFTER KIT A - 55,K - 5 K-98R REMAN AUTOSHIFTER K - 080 KIT 5 9 -O- RING 90 GASKET 59 X-0-00 WASHER /8" 8 X-8-0 CAPSCREW /8"-X-/" 5 8 YOKE X--00 NUT /"-0 50 9 SHIFT SENSOR SWITCH 55

D N P D N P Group: ECU CONTROLS Sub-Group: BAR HOUSING COVER ASSY 8 9 Option A 0 9 5 9 8 5 9 Option B SOFTWARE NO. 9 Option C SOFTWARE NO. Eaton Eaton Note: Three bracket options are available for mounting shift cable item 9. 000--9 ECU CONTROLS BAR HOUSING COVER ASSY 8.00 CEEMAT ECU P/N CHART X-8-90 CAPSCREW /8"-X5" X-0-05 WASHER /8" X--0 NUT /8"- 0009 SHIFT CONTROL LEVER 5/ POSITION 000 SHIFT CONTROL LEVER POSITION 5 000 SHIFT INDICATOR PLATE 5 POSITION 5 000 SHIFT INDICATOR PLATE POSITION 5 0005 SHIFT INDICATOR PLATE POSITION WASHER 5 5 WASHER 8 X--05 NUT X 9 0 9 0005 BRACKET OPTION A - USE X-8-90 CAPSCREWS 9 00055 BRACKET OPTION C - USE X-8-90 CAPSCREWS 9 0005 BRACKET OPTION B - USE PCS 0005 AND X-8-0 CAPSCREWS W/THIS BRACKET 0 0005 CLAMP 0009 -U- BOLT X-8-00 CAPSCREW /8"-X-/8" X-8- CAPSCREW 9 /8"-X-/" 5 0 GASKET 95 BREATHER 9 BUSHING 8 X--05 PIPE PLUG

9 X-8-5 CAPSCREW /8"-X-/" 8

Group: FILTER REGULATOR NSS 5 0 9 8 05--9 NSS Not Sold Separately FILTER REGULATOR K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 5 0 ELBOW X--08 PIPE PLUG /8" NPT 880 ELBOW /8" 8 5 -O- RING K-0 9 A-5 FILTER REGULATOR - 8 PSI K-0 ASSY 0 X--00 LOCKWASHER /" X-8-0 SCREW /"-0X-/" 9

NUTSIDE NUTSIDE Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASSY-TORQUE CONV BYP 58 INT 58 8 0 9 8 0 9 Latest Design 00--9 HARNESSES & HARDWARE HARNESS ASSY-TORQUE CONV A-559 HARNESS ASSY 8 0089 SPACER 9 K-0 BRACKET KIT 005,0 0 X-8L-8 CAPSCREW /8"-X-/" 5 CLAMP X--809 JAM NUT /"-0 X-0-05 WASHER /8" K-0 BRACKET KIT 005,0 0

S S Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASY-AUTO SHIFTER S 55 5 P P P P 000--9 5 HARNESSES & HARDWARE HARNESS ASY-AUTO SHIFTER K-98 AUTO SHIFTER KIT A - 558,K - 8

Group: INPUT SHAFT & DRIVE GEAR 5 8 0 9 05--9 INPUT SHAFT & DRIVE GEAR 0 INPUT SHAFT OIL TUBE S-0 980 SNAP RING K-80,K-90,K-905 0 BEARING 850 K-90,K-90,K-905 SPACER 5 50 SNAP RING K-80,K-90,K- 90,K-905 99 MAIN DRIVE GEAR 09,058 8 PISTON RING K-98,K-50 8 8 PISTON RING K-98,K-50 9 S-0 INPUT SHAFT ASSY 95 K-9,K-90,K-905 0 0 BUSHING K-90,S-0

KITS & ASSEMBLIES K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K- GASKET KIT K-90,K-90,K-905 K- OIL SEAL W/SLINGER 909 080 0808 "FOR MECHANICAL COVER" K-90,K-90,K-905 K-0 FILTER REGULATOR KIT K- OIL FILTER KIT K-85 AUTO-SHIFTER KIT K-8R REMAN HYDRA VALVE K - 8,K - 085 KIT K-88 CONVERTER HOUSING 00,00 KIT K-90 STATOR SUPPORT KIT K-9 INPUT SHAFT KIT K-9R REMAN PWR SYNCHRO K - 09 B-RATIO-AT KIT K-98 CONVERTOR SEAL KIT K-90,K-9,K- 5,K-R,K- R K-0 OIL PAN RETRO KIT STANDARD K-9 KEY & WASHER KIT CONTAINS -SIDED KEY K-50 OIL PUMP KIT K- POWER SYNCO LUBE KIT K-5 # CONVERTER HSG KIT K-0 REPL KIT-DRIVE GEAR 0058 B-RATIO K- ENG SPEED SENSOR KIT 59 K- BALL SWITCH KIT K- BOLT ROTATED LINE KIT K- BOLT OIL LINE KIT K- 8 BOLT OIL LINE KIT K-R REMAN -D CNVTR KIT K - 08 K-R REMAN -C CNVTR KIT K - 08 K-5 SHIFT BAR HSG ASSY 59 HOUSING ONLY K-8R REMAN PWR SYNCHRO K - 08 A-RATIO-AT KIT K-80 -O- RING KIT-RANGE K-90,K-90,K-905 K-80 SMALL PARTS KIT K-8 CYLINDER KIT-RANGE K-8 THROTTLE SENSOR KIT K - 5 5" CABLE K-85 THROTTLE SENSOR KIT K - 505 0" CABLE K-8 THROTTLE SENSOR KIT K - 0" CABLE K-8 SUMP TUBE RETURN KIT K - 0 K-90 BASIC REBUILD KIT ATE K-90 BASIC OVERHAUL KIT ATE K-905 BASIC OVERHAUL KIT AT K-9 OIL PUMP KIT 00,0 K-9 OIL PAN RETRO KIT LOW PROFILE K-95 OIL PAN RETRO KIT OFFSET K-9 COUNTERSHAFT REPL 00 KIT K-99 RANGE VALVE KIT A - 5 K-980 SENSOR UPDATE KIT 5,K - K-98 AUTO-SHIFTER HARNESS A - 558,K - 8 KIT K-98 AUTO-SHIFTER HARNESS K - 9 VOLT KI K-98 AUTO SHIFTER KIT A - 55,K - 5 K-98R REMAN AUTOSHIFTER K - 080 KIT K-5 OIL SEAL TOOL KIT K-8 COUNTERSHAFT REPL 080,, 005, KIT K-95 S-0 INPUT SHAFT ASSY 95 K-9,K-90,K-905 S- STATOR SUPPORT ASSY 9 K-90 S-85 CASE ASSY 58 S-8 SHIFT BAR HSG ASSY 59 COMPLETE S-05 CONVERTER HOUSING ASSY S- REAR BRG COVER ASSY 00 S-9 REAR BRG COVER ASSY 008,05,0009 EXTENDED

,00,S - 558 S - 50 S-9 NO LONGER AVAILABLE A-RATIO-ATE S- RANGE SECTION ASSY B-RATIO-ATE S- RANGE SECTION ASSY A-RATIO-AT S-5 RANGE SECTION ASSY B-RATIO-AT S-9 OIL PAN COVER ASSY LOW PROFILE K-9 S-0 OIL PAN ASSY OFFSET K-95 S-88 MAINSHAFT ASSY 00,09

Group: MAINSHAFT & SYNCHRO(AUX) 8 5 Universal Joint Yoke 0 050--9 MAINSHAFT & SYNCHRO(AUX) 89 SPRING K-80,K-90,K- 90,K-905 A- SYNCHRONIZER ASSY 09,09,A - HI RANGE 59 95 SLIDING CLUTCH A-5 SYNCHRONIZER A - 9,A - 58 LO RANGE ASSEMBLY 5 90 MAINSHAFT 00 SPACER K-80 8 0 REDUCTION GEAR 55 0 WASHER K-80 50 BEARING K-90,K-90,K-905 09 ROTOR 95 5 NUT 5

Group: MAINSHAFT ASSY 8 * * 9 * 8 8 * 0 5 * 0--9 -Sided Key Design Hex (-Sided) Key Design * Updating to -Sided Key is Recommended. When Updating to -Sided Key Replace all Washers to Match Key Design Always Use Matching Key and Washer Sets (See Appendix - Mainshaft Washers) MAINSHAFT ASSY 05 -SIDED KEY 000 K-9,K-80 K-9 KEY & WASHER KIT CONTAINS -SIDED KEY S-88 MAINSHAFT ASSY 00,09 50 ROLL PIN S-88 50 SNAP RING 5 K-80,K-90,K- 90,K-905 5 5 REVERSE GEAR- 08 MAINSHAFT 9 SPACER 5 K-80 008 WASHER.9-WHITE 5 K-9,K-80 008 WASHER.5-GREEN 5 OPTIONAL 008-008 OR K-9,K-80 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY 008 WASHER.59-ORANGE 5 OPTIONAL 008-008 OR K-9,K-80 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY 0085 WASHER.-PURPLE 5 OPTIONAL 008-008 OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY 008 WASHER.9-YELLOW 5 OPTIONAL 008-008 OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY 008 WASHER.-BLACK 5 OPTIONAL 008-008 OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY 0080 WASHER.-BLUE 5 K-9,K-80 8 SLIDING CLUTCH K-90,K-905 9 50 LO GEAR-MAINSHAFT 0 0 ST GEAR-MAINSHAFT 98,000 9 ND GEAR-MAINSHAFT,00

059 NO LONGER AVAILABLE

MISCELLANEOUS 005 SHIFT DIAGRAM LABEL 5 POS REVERSE FORWARD 00 SHIFT DIAGRAM LABEL 5 POS REVERSE REARWARD 00 SHIFT DIAGRAM LABEL POS REVERSE FORWARD 008 SHIFT DIAGRAM LABEL POS REVERSE REARWARD 00 SHIFT DIAGRAM LABEL POS REVERSE FORWARD 0 SHIFT DIAGRAM LABEL POS REVERSE REARWARD 0 SILICONE LUBE 8 OZ (.59 CC)-FLEET SIZE 0 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 05 SEALANT CC (SINGLE APPLICATION SIZE) K-,K-90,K- 905,K-980 0 SILICONE LUBE CC (SINGLE APPLICATION SIZE) K-,K-80,K-8 8

Group: OIL LINES-POWER SYNCHRO 5 9 8 055--9 OIL LINES-POWER SYNCHRO 5 HOSE ASSY K-,K- 8 CONNECTOR STRAIGHT K-,K-,K- ELBOW 90 DEGREE K-,K-,K-,K- 8 OIL RESTRICTOR K-,K-,K-,K- 9 5 CLAMP 9

Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-LOW PROFILE 55 5 5 58 9 0 9 0 8 5 8 0-8-9 Low/Oil OIL PANS & OIL LINES OIL PAN-LOW PROFILE 000 ELBOW 59 0599 SUMP RETURN TUBE LH 059 ELBOW 90 DEGREES 09 -O- RING 8 PLUG 9 GASKET 0 X-8C-500 CAPSCREW 8X-/" 08 PLUG 059 OIL TRANSFER TUBE MAGNET 059 OIL PAN 5 008 WASHER 008 DRAIN PLUG 8 X-8C-550 CAPSCREW 5 5/"-8X" 9 09 -O- RING 0 CONNECTOR 55005 OIL FILL TUBE STANDARD 55008 DIPSTICK 5500 STANDARD 0595 OIL PAN GASKET 059 OIL COVER 55 X-8-0 CAPSCREW /8"-X/" 5 00 CLAMP 5 X-0-05 WASHER /8" 58 X-9-0 NUT /8"- 0

Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-LOW PROFILE/RT 55 5 5 58 9 0 9 0 8 5 8 0-8-9 Low/Rt OIL PANS & OIL LINES OIL PAN-LOW PROFILE/RT 000 ELBOW 59 0598 SUMP RETURN TUBE RH 8 PLUG 09 -O- RING 8 PLUG 9 GASKET 0 X-8C-500 CAPSCREW 8X-/" 08 PLUG 059 OIL TRANSFER TUBE MAGNET 059 OIL PAN 5 008 WASHER 008 DRAIN PLUG 8 X-8C-550 CAPSCREW 5 5/"-8X" 9 09 -O- RING 0 CONNECTOR 55005 OIL FILL TUBE STANDARD 55008 DIPSTICK 5500 STANDARD 0595 OIL PAN GASKET 059 OIL COVER 55 X-8-0 CAPSCREW /8"-X/" 5 00 CLAMP 5 X-0-05 WASHER /8" 58 X-9-0 NUT /8"-

Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-OFFSET 9 0 0 9 5 59 5 58 9 5 8 5 8 9 9 58 55 5 58 Special Application 0-8-9 OS/Oil OIL PANS & OIL LINES OIL PAN-OFFSET 000 ELBOW 59 00 TUBE 8 59 CONNECTOR 09 -O- RING QUANTITY AS REQUIRED 5 0 COVER ELBOW 0 SIDE SLOPE TUBE 9 00 GASKET 00 OIL TRANSFER TUBE MAGNET 00 OIL PAN 5 008 WASHER 008 DRAIN PLUG 8 X-8C-550 CAPSCREW 5/"-8X" 9 09 -O- RING 0 CONNECTOR X--50 CONICAL WASHER 0 5/" X-8L-50 CAPSCREW 0 5/"-8X-/8" 09 -O- RING A-55 VALVE ASSY 5 005 CAP 55 0 SEALING WASHER 5 X-8L-50 CAPSCREW 5/"-8X-/8" 5 009 GASKET 58 8 PLUG 59 008 GASKET 0 00 ADAPTER

Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-STANDARD 55 5 5 58 9 5 0 8 8 5 059-0-9 OIL PANS & OIL LINES OIL PAN-STANDARD 000 ELBOW 59 00 TUBE 8 59 CONNECTOR 09 -O- RING 9 GASKET 00 OIL TRANSFER TUBE MAGNET 00 OIL PAN 5 008 WASHER 008 DRAIN PLUG 8 X-8C-550 CAPSCREW 5/"-8X" 0 CONNECTOR 550050 OIL FILL TUBE STANDARD 5500 DIPSTICK 55000 STANDARD 09 -O- RING A-55 VALVE ASSY 5 005 CAP 55 X-8-0 CAPSCREW /8"-X/" 5 00 CLAMP 5 X-0-05 WASHER /8" 58 X-9-0 NUT /8"-

Group: POWER SYNCHRONIZER 0 5 05--9 POWER SYNCHRONIZER 0 K-9R REMAN PWR SYNCHRO K - 09 KIT 0 GASKET K-,K-9R,K- 8R 55 ROLL PIN X-0-0 WASHER 9/" X-8- CAPSCREW /"-0X-/" 5 X-8L- CAPSCREW /8"-X-/" X-8-9 SCREW /8"-X" 5

Group: RANGE CYLINDER 5 8 5 9 0 05--9 RANGE CYLINDER X-8L-0 CAPSCREW /8"-X-/" 990 CYLINDER COVER 9 GASKET K-,K-80,K-8 -O- RING K-80,K-8 5 PISTON 5 K-8 X-8L-0 CAPSCREW /8"-X-/" X--00 NUT 5/8"-8 8 5 -O- RING K-80,K-8 9 95 YOKE BAR 0 5 BUSHING A-5 5 -O- RING K-80,K-8 A-5 RANGE CYLINDER ASSY 5 K-8 GASKET K-,K-80,K-8 X-8-85 CAPSCREW /"-X-/8" 5 0 SHIFT YOKE 08 BRACKET

Group: REVERSE IDLER 5 Latest Design 5 8 9 08-/9 RI Old Design REVERSE IDLER X--008 NUT 5/8"-8 8 WASHER K- 098 WASHER 8 K-,S-85 8 BEARING 0500 K-90,K-90,K-905 5 5 REVERSE IDLER GEAR 09 0 WASHER K- K- IDLER SHAFT REPL KIT 098 8 50 PLUG 9 8 NO LONGER AVAILABLE 0 RETAINING RING K- X--008 CAPSCREW 5/8"-8X-/

Group: STATOR SUPPORT ASSY 8 9 5 0--9 STATOR SUPPORT ASSY 9 SEAL RING K-98,K-50 S- STATOR SUPPORT ASSY 9 K-90 98 GASKET K-,K-9,K- 50,K-5,S- X--00 STEEL BALL /" 5 SPRING PLUG X-8L- CAPSCREW /8"-X-/" 8 0 -O- RING K-9 9 X--08 PIPE PLUG /8" NPT 8

Group: TORQUE CONVERTER ASSY 5 0 00--9 TORQUE CONVERTER ASSY 0 X-8-5 CAPSCREW 8 /8"-X" 0 PILOT -O- RING K-98,K-50 9 SEAL RING K-98,K-50 9 SNAP RING K-98 5 K-R REMAN -D CNVTR KIT K - 08 5 K-R REMAN -C CNVTR KIT K - 08 9

Appendix Air Line Tubing Choosing nylon tubing for air lines Use the following chart to specify the Eaton Fuller nylon tube appropriate to your vehicle's air system. 5/" Air Line and Harness Combinations Line Type Line Color Order Part No. Length Supply + Port Red (S) + Black (P) 50 50 ft Splitter + Deep Reduction Blue (SP) + Green (H/L) 50 50 ft Supply + Splitter + Port Red(S)+Blue(SP)+ Black(P) 0 50 ft 5/" Air Lines Line Type Line Color Order Part No. Length Supply Red (S) 50 50 ft Port Black (P) 50 50 ft Splitter Blue (SP) 50 50 ft Deep Reduction Green (H/L) 550 50 ft Sheathing 800 50 ft /8" Air Lines Line Type Line Color Order Part No. Length Supply White 85 50 ft Port Black 80 50 ft Sheathing 80000 50 ft 050-/9 AL Chart 0

Copyright Eaton Corporation and Dana Limited, 008. Eaton and Dana hereby grant their customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. It may be copied only in its entirety without any changes or modifications. THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. For spec ing or service assistance, call -800-8-HELP (5) hours a day, days a week (Mexico 00-800-8-5), for more time on the road. Or visit our web site at www.roadranger.com. 008 Eaton Corporation All rights reserved. Roadranger: Eaton, Dana and other trusted partners providing the best products and services in the industry, ensuring more time on the road. Eaton Corporation Truck Components Operations P.O. Box 0 Kalamazoo, MI 900 U.S.A. www.roadranger.com